TriangleTube Prestige Solo 60 Installation & Maintenance Manual
  1. Manuals
  2. Brands
  3. TriangleTube Manuals
  4. Boiler
  5. Prestige Solo 60
  6. Installation & maintenance manual

TriangleTube Prestige Solo 60 Installation & Maintenance Manual

Prestige
Hide thumbs Also See for Prestige Solo 60:
Table of Contents

Advertisement

Quick Links

See also: Installation and Maintenance Manual
prestige
Solo 60
Solo 175
Solo 250
Solo 399
Water Boiler
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
NOTI E
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may
WARNING
result causing property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
M A N U A L
M A N U A L
FOR YOUR SAFETY
2011-50 Manual Prestige 60/175/250/399_TriMax_Revised 11/9/11

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Prestige Solo 60 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for TriangleTube Prestige Solo 60

Summary of Contents for TriangleTube Prestige Solo 60

  • Page 1 Solo 60 Solo 175 Solo 250 Solo 399 Water Boiler * I N S T A L L A T I O N A N D M A I N T E N A N C E * * I N S T A L L A T I O N A N D M A I N T E N A N C E *...

  • Page 2: Table Of Contents

    Table of Contents PRODUCT AND SAFETY INFORMATION Definitions........... 1 Product and Safety Information .
  • Page 3 Table of Contents Boiler System Piping Applications....... . 16 Expansion Tank and Makeup Water ....... 16-17 Diaphragm Expansion Tank .
  • Page 4 Table of Contents Low Voltage Connections........33 Thermostat Wiring .
  • Page 5 Table of Contents Use of Antifreeze in the Boiler System ......57 Filling the Boiler System ........57 Check Low Water Cut-Off Device .
  • Page 6 Table of Contents Reported Problems ........69 Check Surrounding Area.

  • Page 7: Definitions

    Product & Safety Information Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER NOTI E Indicates the presence of a hazardous Indicates special instructions on installa- situation which, if ignored, will result in tion, operation or maintenance, which death, serious injury or substantial...

  • Page 8: Product And Safety Information

    Product & Safety Information DANGER WARNING Do not use this appliance if any part Should overheating occur or the gas has been under water. Immediately call supply fails to shut off, turn OFF the a qualified service technician to inspect manual gas control valve external to the appliance and to replace any part of the appliance.

  • Page 9: Section I - Pre-Installation Items

    Pre-Installation Items SECTION I - Pre-Installation Items Ensure the boiler location allows the combus- tion air/vent piping to be routed directly through the building and terminate properly outside with Code Compliance a minimum amount of length and bends. This product must be installed in accordance to Ensure the area chosen for the installation of the the following: PRESTIGE Solo is free of any combustible...

  • Page 10: Residential Garage Installations

    Pre-Installation Items Reference the appropriate vent supple- Residential Garage Installations ment for clearance requirements. When installing the PRESTIGE Solo in a resi- dential garage, the following special precautions per NFPA 54/ANSI Z223.1 must be taken: BEST PRACTICE Mount the unit a minimum 18 inches To provide serviceability to the unit it is [458 mm] above the floor level of the recommended that the following clear-...

  • Page 11: Section Ii - Combustion Air And Venting

    Combustion Air Venting SECTION II - Combustion Air and Potential contaminating products Venting Spray cans containing chloro/fluorocar- bons Combustion Air Contamination Permanent Wave Solutions Chlorinated wax WARNING Chlorine - based swimming pool chem- If the PRESTIGE Solo combustion air icals / cleaners inlet is located in any area likely to cause Calcium Chloride used for thawing ice or contain contamination, or if products,...

  • Page 12: Ventilation And Combustion Air Requirements - Direct Vent

    Combustion Air Venting Ventilation and Combustion Air Ventilation and Combustion Air Requirements - Direct Vent Requirements - Category IV A Direct Vent appliance utilizes uncontamined A Category IV appliance utilizes uncontami- outdoor air (piped directly to the appliance) for nated indoor or outdoor air (surrounding the combustion.

  • Page 13: Methods Of Accessing Combustion Air Into A Space - Category Iv

    Combustion Air Venting Methods of Accessing Combustion Air Into A The minimum dimension of air open- Space - Category IV ings shall be not less than 3 inches. Combining spaces in different stories. Indoor Combustion Air The volumes of spaces in different sto- ries shall be considered as communicat- NOTI E ing spaces where such spaces are con-...
  • Page 14 Combustion Air Venting Fig. 2: All Combustion Air from Outdoors Fig. 3: All Combustion Air from Outdoors Through One Permanent Air Through Ventilated Attic Opening Not less than the sum of the areas of all vent connectors in the space. Two Permanent Openings Method.

  • Page 15: Combination Of Indoor And Outdoor Combustion Air

    Combustion Air Venting Combination of Indoor and Outdoor The PRESTIGE Solo is certified per ANSI Z21.13 as a Category IV or Direct Vent (sealed Combustion Air combustion) appliance. A Category IV appli- ance utilizes uncontamined indoor or outdoor Indoor Openings: Where used, openings con- air (surrounding the appliance) for combustion.

  • Page 16: Removal Of An Existing Boiler From A Common Vent System

    Combustion Air Venting Removal of an Existing Boiler from a 5. Test for spillage at the draft hood relief Common Vent System opening after 5 minutes of main burner operation. Use the flame of a match or can- dle, or smoke from a cigarette, cigar or pipe. BEST PRACTICE 6.

  • Page 17: Commonwealth Of Massachusetts Installation

    Combustion Air Venting Commonwealth of Massachusetts Installations Only For direct-vent appliances, mechanical- 4. A metal or plastic identification plate vent heating appliances or domestic hot shall be mounted at the exterior of the water equipment, where the bottom of the building, four feet directly above the vent terminal and the air intake is installed location of vent terminal.

  • Page 18: Section Iii - Unit Preparations

    130 pounds [59 kg] for the PRESTIGE wall. Failure to comply with the above Solo 60, 175 pounds [80 kg] for PRES- guidelines could result in property dam- TIGE Solo 175/250 and 250 pounds [115 age, personal injury or death.

  • Page 19: Wall Bracket Installation - Stud Walls

    Unit Preparations PRESTIGE Solo 60/175/250 Stud Walls - Wall Bracket Installation - Solid Walls Installation 1. Locate the general area of the boiler place- 1. Locate the studs in the general area of the ment. boiler placement. 2. Place the wall-mounting bracket on the 2.

  • Page 20: Section Iv - Boiler Piping

    Boiler Piping SECTION IV - Boiler Piping Should terminate with a plain end, not with a threaded end. The material of the piping should have a serviceable General Piping Requirements temperature rating of 250ºF or greater. All plumbing must meet or exceed all local, Should not be subject to conditions state and national plumbing codes.

  • Page 21: Boiler Piping

    Boiler Piping Pressure Relief Valve (Supplied with Boiler) 3/4" Street Elbow Air Vent Drain Piping Directed to a Suitable Place of Drainage Boiler Return Connection with Tee Fitting and Boiler Supply Boiler Drain Valve Connection Fig. 5: Pressure Relief Valve and Boiler Drain Valve Installation...

  • Page 22: Additional Limit Control

    (3 gallons [12 L] for the Maximum set point for the limit is PRESTIGE Solo 60, 5 gallons [19 L] for the 194ºF. PRESTIGE Solo 175/250, 7 gallons [26 L] for PRESTIGE Solo 399) and the system volume For wiring of the limit reference Fig.

  • Page 23: Diaphragm Expansion Tank

    See Fig. 9 through 13, pages 21 - 23, for rec- and return piping size must be a mini- ommended piping arrangements based on vari- mum of 1 inch for the PRESTIGE Solo 60, ous applications. Size the piping and system 1-1/4 inch for the PRESTIGE Solo...

  • Page 24: Piping Component Legend

    Boiler Piping Fig. 6: Piping Component Legend...

  • Page 25: Near Boiler Piping Diagrams

    Boiler Piping Fig. 7: Near Boiler Piping - Diaphragm Expansion Tank Note: Pitch horizontal pip- ing upwards (1” of pitch per 5 ft of piping) towards expansion tank. Fig. 8 : Near Boiler Piping - Closed Type Expansion Tank...

  • Page 26: System Piping - Through Boiler

    PRESTIGE Solo allows this flexibility due to a and return piping size must be a mini- lower boiler pressure drop, see Graphs 2 through mum of 1 inch for the PRESTIGE Solo 60, 7 on pages 91 through 93. 1-1/4 inch for the PRESTIGE Solo...

  • Page 27: System Piping Diagrams

    Boiler Piping Note: Reference Fig. 23, page 38 for Prestige Wiring. Fig. 9: System Piping - Zoning with Zone Circulators Note: Reference Fig. 24, page 38 for Prestige Wiring. Fig. 10: System Piping - Zoning with Zone Valves The boiler system piping shown must be a “closed” system to avoid any NOTI E oxygen contamination and potential failure of the outer tank of the Smart.
  • Page 28 Boiler Piping Note: Reference Fig. 25, page 39 for Note: Verify CH circulator is Prestige Wiring. properly sized to overcome the system pressure drop and pro- vide adequate flow through the boiler system. Fig. 11: System Piping - Multiple Zone Valve with Single System/Boiler Circulator Note: Verify CH circula- Note: Reference Fig.
  • Page 29 Boiler Piping...

  • Page 30: Section V - Installing Vent / Combustion Air & Condensate Drain

    Installing Vent/Combustion Air & Condensate Drain SECTION V - Installing Vent / WARNING Combustion Air & Condensate Drain Ensure the condensate drain assembly Installing Vent and Combustion Air contains the plastic seated ball. Do not install the condensate drain assembly if DANGER the ball is lost or missing, replace the entire assembly.
  • Page 31 Installing Vent/Combustion Air & Condensate Drain CAUTION NOTI E When selecting and installing a conden- The condensate drain must remain filled sate pump, ensure the pump is approved and unobstructed and allow unrestricted for use with condensing boilers and fur- flow of condensate.

  • Page 32: Section Vi - Gas Piping

    1. Install a 1/2” NPT for PRESTIGE Solo 60, 3/4” NPT for PRESTIGE Solo 175/250 or WARNING 1” NPT for PRESTIGE Solo 399 pipe Use a two-wrench method of tightening...

  • Page 33: Natural Gas

    The natural gas orifice requirements are: Minimum 5”w.c. during flow conditions PRESTIGE Solo 60: 0.204” (5.2 mm) to the burner. Must be verified during start up and with all other gas appliances PRESTIGE Solo 175: None Required operating within the building.

  • Page 34: Propane Gas

    Maximum 13”w.c. at flow or no flow The propane orifice requirements are: conditions to the burner PRESTIGE Solo 60: 0.120” (3.1 mm) Minimum 5”w.c. during flow conditions PRESTIGE Solo 175: 0.221” (5.6 mm) to the burner. Must be verified during start up and with all other gas appliances PRESTIGE Solo 250: 0.250”...

  • Page 35: Gas Valve/Venturi Assembly

    Gas Piping Gas Valve Gasket Orifice Gas Valve Venturi Fig. 16: Gas Valve / Venturi Assembly - PRESTIGE Solo 60/175/250 Gaskets Orifice Venturi Gas Valve Fig. 17: Gas Valve / Venturi Assembly - PRESTIGE Solo 399...

  • Page 36: Section Vii - Internal Wiring

    Internal Wiring SECTION VII - Internal Wiring General Requirements Wiring must be N.E.C Class 1. WARNING If original wiring as supplied with the unit ELECTRICAL SHOCK HAZARD. For must be replaced, use only Type T 194ºF your safety, disconnect electrical power [90ºC] wire or equivalent as a minimum.

  • Page 37: Internal Factory Wiring Diagram

    Internal Wiring Fig. 19: Prestige Solo Boiler Factory Wiring...

  • Page 38: Section Viii - External Wiring

    2. Route the incoming 120 VAC power wire Circulators must not exceed 4 amps at through the provided openings in the bot- any time for the Solo 60, 175, or 250. tom jacket panel. The total combined amp draw of the CH...

  • Page 39: Alarm Wiring

    External Wiring call. This circulator is used to supply heat Low Voltage Connections to the central/space heating loop. NOTI E 3. Connect the DHW circulator to the line voltage terminal strip on the wiring panel below the PRESTIGE control module, as Line and Low Voltage wiring should be shown in Fig.

  • Page 40: Outdoor Sensor Wiring

    External Wiring 2. Follow thermostat manufacturer’s instruc- Additional Boiler Limits tions for proper installation. Thermostat should be located on an inside wall away Additional boiler limits (High Limit, LWCO, from any heat or cold influences such as etc.) can be wired into either the Manual Reset drafts, lights, fireplaces, etc.

  • Page 41: Cascade Wiring

    External Wiring Cascade Wiring CAUTION The TriMax control includes the ability to operate up to six boilers together as one with- Locate the system temperature sensor out the need for external controllers. Consult where it can accurately measure the sup- the PRESTIGE TriMax Control Supplement ply temperature to the heating system.

  • Page 42: Zone Valve Wiring

    External Wiring Fig. 20: Multiple Zone Field Wiring Using Zone Valves...

  • Page 43: Zone Circulator Wiring

    External Wiring Fig. 21: Multiple Zone Field Wiring using Zone Circulators...

  • Page 44: System Piping Wiring Diagrams

    External Wiring Note: Reference Fig. 9, page 21 for System Piping. Fig. 23: Prestige Wiring - Zoning with Zone Circulators Note: Reference Fig. 10, page 21 for System Piping. Fig. 24: Prestige Wiring - Zoning with Zone Valves...
  • Page 45 External Wiring Note: Reference Fig. 11, page 22 for System Piping. Line voltage terminal strip Low voltage terminal strip CH2 / Sys Power Alarm Aux Boiler DHW Pump / CH1 Pump Pump Pump Divert Valve Diverter Valve Supply Contact Modulation Cascade Modbus Outdoor...

  • Page 46: Section Ix - Trimax Operation

    TriMax Operation SECTION IX- TriMax Operation The TriMax Boiler Management System is designed to be flexible yet easy to use. TriMax mon- itors and controls the Prestige to provide heat as efficiently as possible. TriMax includes many advanced features which previously were not available in the Prestige. •...

  • Page 47: Trimax Navigation

    TriMax Operation TriMax Navigation Navigation is performed through four arrow buttons UP, DOWN, LEFT, RIGHT with a center OK button for making selections and entering information. The INSTALLER button (the small round button) provides the installing contractor with full access to all available features after entering a password.

  • Page 48: Trimax Menu Structure

    TriMax Operation TriMax Menu Structure Home Screen Main Menu CH/DHW Operation Menu Boiler Information Menu EZ Setup Menu Heating Enabled Boiler Information...

  • Page 49: Home Screen

    TriMax Operation Home Screen The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed. The Prestige is represented in the center of the Home Screen. Basic operating information such as supply and return temperatures are displayed as well as current burner status.

  • Page 50: Status Line Messages

    TriMax Operation Status Line Messages Status Line Message Description Standby Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. DHW Demand A domestic hot water call has been received. Central heating and domestic hot water calls are being received simultane- CH / DHW Demand ously.

  • Page 51: Main Menu

    TriMax Operation Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button. The menu system utilizes icons to represent each selection. The currently selected menu is displayed as a reversed image with a text description shown at the top of the display. Menus can be entered by highlighting the desired icon and pressing the OK button.

  • Page 52: Ez Setup Menu

    TriMax Operation EZ Setup Navigation: Home Screen>Main Menu>EZ Setup The EZ Setup menus provide a simple way to quickly customize the TriMax for each installation. EZ Setup prompts the user to make selections which allows the Prestige to be setup very quickly without searching through long lists of settings and manually making adjustments.
  • Page 53 TriMax Operation Select CH1 Reset Curve Defaut: Finned Tube Baseboard Select CH1 Reset Curve prompts the installer to select an outdoor reset curve for a CH1 heating call when an Outdoor Reset option is chosen in Select CH Demand. Outdoor reset curve presets are available to cover most applica- 180ºF tions.

  • Page 54: Domestic Hot Water Ez Setup

    TriMax Operation Domestic Hot Water EZ Setup Navigation: Home Screen>Main Menu>EZ Setup>DHW EZ Setup Domestic Hot Water EZ Setup allows the installer to quickly customize the domestic hot water settings for the application. Select DHW Demand Default: Switch Select DHW Demand Select DHW Demand prompts the installer to select the type of device which will generate a DHW call.

  • Page 55: Ez Setup Reset

    TriMax Operation DHW Priority Timeout DHW Priority Timeout Default: Off DHW Priority Timeout prompts the installer to enter an optional time limit that a domestic hot water call has priority over a central heating call. Press 60 min. the LEFT or RIGHT buttons to adjust the DHW Priority Timeout then press the OK button to store the setting.

  • Page 56: Ch/Dhw Operation

    TriMax Operation CH/DHW Operation Heating Enabled Navigation: Home Screen>Main Menu>CH / DHW Operation CH / DHW Operation provides a simple way to disable either the central heating or domestic hot water functions of the Prestige. Operation can be enabled and disabled by selecting the central heating or domestic hot water icon then pressing the OK button to toggle between enabled and disabled.

  • Page 57: Information Items

    TriMax Operation Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as Boiler Status the status line on the home screen. Heating Call Displays if a central heating call is present. DHW Call Displays if a domestic hot water call is present Boiler Firing Rate Displays the current firing rate of the Prestige.

  • Page 58: Lockout History

    TriMax Operation Lockout History Navigation: Home Screen>Main Menu>Boiler Information>Lockout Lockout History History 5h ago 5h ago 1: Low water 1: Low water 25h ago 2: No error Lockout History records the last eight lockouts. Each line contains a lock- 25h ago 3: No error out description followed by how long ago the lockout occurred.

  • Page 59: Lockout Screen

    TriMax Operation Lockout Screen The Lockout Screen replaces the Home Screen if a lockout occurs. The screen backlight will also illuminate constantly while the Prestige is locked out. Pressing any arrow button will return to the Home Screen so that additional troubleshooting can be performed. See pages 54 and 55 for a list of lockouts and descriptions.

  • Page 60: Manual Reset Hard Lockouts

    TriMax Operation Manual Reset Hard Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame A flame is being detected prior to ignition. High Boiler Temperature Boiler temperature exceeds 212°F [100ºF] Blower is not at correct speed or speed signal is not being received Blower Speed by control module.

  • Page 61: Automatic Reset Soft Lockouts

    TriMax Operation Automatic Reset Soft Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit.

  • Page 62: Section X - Start-Up Preparation

    Start-Up Preparation SECTION X - Start-Up Preparation Flush Boiler and Domestic System to Remove Sediment Check Boiler System Water Chemistry The installer must flush the boiler system to remove any sediment to allow proper operation of the PRESTIGE Solo . WARNING Flush the systems until the water runs clean Do not use petroleum-based cleaning or...

  • Page 63: Use Of Antifreeze In The Boiler System

    3 gallons [12 L] for PRESTIGE Open air vents to allow air to be purged in Solo 60 or 5 gallons [19 L] for PRESTIGE Solo the zones. 175/250 or 7 gallons [26 L] for PRESTIGE Solo 5.

  • Page 64: Check For Gas Leaks

    Start-Up Preparation Check For Gas Leaks NOTI E WARNING In systems using 3-wire zone valves, backfeed of voltage to the unit is a com- Prior to start-up and during initial opera- mon problem. Use an isolation relay to tion, smell near the floor and around the prevent voltage from the external circuit unit for gas odorant or any unusual odor.

  • Page 65: Section Xi- Start-Up Procedures

    ON or OFF. proper propane gas orifice size: 0.120” 7. Are the heating thermostats set above room (3.1 mm) for PRESTIGE Solo 60, 0.221” temperature? (5.6 mm) for PRESTIGE Solo 175, 0.250” (6.3 mm) for PRESTIGE Solo 250, 0.264”...
  • Page 66 Start-Up Procedures Check Vent Piping and Combustion Air 2. Test for CO2 or O2 and for CO during Piping. high firing rate. The combustion read- ings should be within the range listed in Check for gas-tight seal at every con- Table 2.
  • Page 67 Table 3: Recommended Combustion Levels minutes. Natural Gas Propane Propane 3. Turn off all gas appliances within the build- All Models Solo 60/175/250 Solo 399 ing, except the PRESTIGE Solo. O2 Min. 2.30% 2.70% 3.70% 4. At the gas meter, record the time required to use one cubic foot of gas.

  • Page 68: Operating Instructions

    Start-Up Procedures FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may WARNING result causing property damage, personal injury or loss of life. • If you cannot reach your gas supplier, call the .

  • Page 69: Section Xii - Outdoor Reset Control

    Outdoor Reset Control SECTION XII - Outdoor Reset 4. Mount the sensor enclosure at an elevation Control on the exterior wall to prevent accidental damage or tampering. The boiler setpoint for a space heating call can 5. Avoid mounting the enclosure in areas sub- be fixed or vary with the outdoor temperature.

  • Page 70: Section Xiii - External Modulating Control

    External Modulating Control SECTION XIII - External Modulating Programming of External Modulating Control Control The external modulating control must be pro- The boiler can directly accept an analog 0-10 grammed to send 2 VDC to enable the boiler VDC signal to control the firing rate from an and run it at low fire, and 10 VDC to run the external modulating boiler controller such as boiler at high fire.

  • Page 71: Factory Trimax Settings

    External Modulating Control Factory TriMax Setting HEATING SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Heating Operation Enabled Demand Switch & Setpoint Absolute Max CH Setpoint 194°F [90°C] CH1 Maximum Setpoint 180°F [82°C] CH1 Minimum Setpoint 120°F [49°C] Reset Curve Coldest Day 0°F [-18°C] Reset Curve Warmest Day 64°F [18°C]...

  • Page 72: Section Xiv - Check-Out Procedures

    Check-Out Procedures SECTION XIV- Check-Out Procedures Checked and verified room thermostat(s) function properly and the thermostat(s) heat anticipator (if used) was properly set. NOTI E Observed several operating cycles for Perform the following check-out proce- proper operation of the PRESTIGE Solo dures as outlined and check off items as and the system.

  • Page 73: Section Xv - Installation Record

    Installation Record SECTION XV - Installation Record PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation: Installation instructions have been followed and completed Check-out procedures have been followed and completed Information regarding the unit and installation received and left with owner / maintenance personnel.

  • Page 74: Sections Xvi - Maintenance Schedule

    Maintenance Schedules SECTION XVI - Maintenance Schedule Owner Maintenance Service Technician Periodically: At least on an annual basis the following main- Check the area around the unit. tenance should be performed by a qualified ser- Check and remove any blockage from the vice technician: combustion air inlet and ventilation open- General...

  • Page 75: Section Xvii- Maintenance Procedures

    Maintenance Procedures SECTION XVII- Maintenance Verify that combustion air inlet area is free of Procedures any contaminates. Refer to the materials listed on page 5 of this manual. If any of these prod- ucts are in the area from which the unit takes Maintenance Procedures its combustion air, they must be removed immediately or the combustion air intake must...

  • Page 76: Clean Condensate Drain Assembly

    Maintenance Procedures Clean Condensate Drain Assembly Inspect Vent and Combustion Air Piping 1. Loosen the retaining nut from the conden- Visually inspect the venting system and com- sate drain assembly and disconnect the bustion air piping for blockage, deterioration assembly from the boiler. or leakage.

  • Page 77: Check Expansion Tank

    Maintenance Procedures Check Expansion Tank WARNING Refer to Section IV - Boiler Piping for rec- Before manually operating the pressure ommended location of the expansion tank relief valve, ensure the discharge piping is and air eliminators. directed to a suitable place of disposal to avoid a potential scald hazard.

  • Page 78: Check Control Wiring

    Maintenance Procedures Check Control Wiring Carefully remove the burner mounting plate assembly from the heat exchanger. Ensure Inspect all control wiring. Ensure wiring is in combustion chamber insulation is not damaged good condition and properly connected. during removal of burner mounting plate assembly.

  • Page 79: Check Flame Signal

    Maintenance Procedures Check Flame Signal 4. Disconnect the wiring harness connectors from the blower and remove the blower The flame signal can be read from the Boiler retaining screws or nuts. Remove the blow- Information screen. It should be a min. 1μ Α er from the unit.

  • Page 80: Review With Owner

    Maintenance Procedures 15. Once the boiler has been completely Review With Owner flushed, return the boiler and system piping Ensure the owner understands the impor- back to operation. tance to perform the maintenance schedule 16. Perform the required startup and checkout specified in this manual.

  • Page 81: Replacement Parts

    Replacement Parts Fig. 33: PRESTIGE Solo 60 Jacket Components Item Part # Description PTJKT10R Rear Panel PTJKT08F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT22S Side Jacket Panel (Left or Right) PTJKT14T Top Jacket Panel PTJKT18T Top Jacket Access Panel...
  • Page 82 Replacement Parts Fig. 34: PRESTIGE Solo 175/250 Jacket Components Item Part # Description PTJKT12R Rear Panel PTJKT08F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT22S Side Jacket Panel (Left or Right) PTJKT17T Top Jacket Panel PTJKT20T Top Jacket Access Panel PSRKIT21 Wall Mounting Bracket with Hardware (Not Shown) PTJKT21D...
  • Page 83 Replacement Parts Fig.35: PRESTIGE Solo 399 Jacket Components Item Part # Description PTJKT13R Rear Panel PTJKT09F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT23S Side Jacket Panel (Left or Right) PTJKT16T Top Jacket Panel PTJKT21T Top Jacket Access Panel PSRKIT21 Wall Mounting Bracket with Hardware PTJKT21D Combustion Air Deflector...
  • Page 84 Replacement Parts Fig. 36: PRESTIGE Solo 60 Internal Components Item Part # Description PTRKIT124 Heat Exchanger Body PTADPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT115 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20 LWCO Pressure Device...
  • Page 85 Replacement Parts Fig. 37: PRESTIGE Solo 175/250 Internal Components Item Part # Description PTRKIT126 Heat Exchanger Body Solo 175 PTRKIT127 Heat Exchanger Body Solo 250 PTADAPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT116 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20...
  • Page 86 Replacement Parts Fig. 38: PRESTIGE Solo 399 Internal Components Item Part # Description PTRKIT128 Heat Exchanger Body PTADPT08 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT117 Polypropylene Vent Pipe PSRKIT47 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20 LWCO Pressure Device PSRKIT05 Condensate Drain Assembly PSRKIT48...
  • Page 87 Replacement Parts Fig. 39: PRESTIGE Solo 60/175/250 Burner Components Part # Part # Item PRESTIGE PRESTIGE Description Solo 60 Solo 175-250 PSRKIT09 PSRKIT30 Combustion Chamber Insulation PSRKIT11 PSRKIT31 Burner Head with Gasket PTRKIT114 PSRKIT13 Blower with Gasket PSRKIT12 PSRKIT32 Burner Plate...
  • Page 88 Replacement Parts Fig. 40: PRESTIGE Solo 399 Burner Components Item Part # Description PSRKIT37 Combustion Chamber Insulation PSRKIT38 Burner Head with Gasket PSRKIT40 Blower with Gasket PSRKIT39 Burner Plate PSGSK17 Burner Plate Gasket (Not Shown) PTRKIT112 Gas Valve PSVLV03 Venturi PTRKIT113 Igniter and Cable with Gasket PSRKIT16...

  • Page 89: Replacement Parts

    Replacement Parts Fig. 41: PRESTIGE Solo Control Enclosure Item Part # Description PTRKIT109 Pressure Gauge and Fitting (All except Solo 399) PTRKIT110 Pressure gauge and Fitting (Solo 399) PTSWI01 Power Switch PTSWI02 Power Switch Cover PTRKIT108 Control Enclosure PTRKIT105 TriMax Control Module PTRKIT107 TriMax Display Module PTCON19...

  • Page 90: Product Specifications

    3/4” NPSC Pressure Relief Valve [76 mm] 2 1/4” 1 ” NPT Boiler Supply [56 mm] 7 3/8” [186 mm] 1” NPT Boiler Return 9 7/8” [251 mm] 1/2” NPT Gas Connection 19 3/4” [502 mm] Front View PRESTIGE Solo 60...

  • Page 91: Specifications

    Product Specifications 17 1/4” [437 mm] 3/4” NPSC Pressure Relief Valve 12” [305 mm] 4 1/4” 3” Vent Outlet [108 mm] 3” Combustion AIr Inlet 7 3/8” 3/4” NPT Gas Connection [186 mm] 14 1/2” [368 mm] 2 3/4” 1-1/4” NPT Boiler Return [70 mm] 1-1/4”...
  • Page 92 Product Specifications 24 3/4” [628mm] 20 1/4” [516 mm] 4” Vent Outlet 18 5/8” [473 mm] 3/4” NPSC Pressure Relief Valve 13 1/4” [340 mm] 4” Combustion Air Inlet 3 1/4” 1 1/2” NPT Boiler Return [83 mm] 9 1/4” [235 mm] 1”...
  • Page 93 3/4” NPSC Pressure Relief Valve 11 3/8” [289 mm] 3” Vent Outlet 3” Combustion AIr Inlet 1 7/8” 1” NPT Boiler Return [48mm] 1” NPT Boiler Supply 2 1/4” [58mm] 1/2” NPT Gas Connection 15 5/8” [396 mm] Side View PRESTIGE Solo 60...
  • Page 94 Product Specifications 11 3/8” [288 mm] 3/4” NPSC Pressure Relief Valve 6 7/8” [176 mm] 3” Vent Outlet 3” Combustion AIr Inlet 1 7/8” 3/4” NPT Gas Connection [51 mm] 11 3/8” [288 mm] 1-1/4” NPT Boiler Supply 1-1/4” NPT Boiler Return 15 5/8”...
  • Page 95 Product Specifications 21 1/4” [540 mm] 15 3/8” [390 mm] 3/4” NPSC Pressure Relief Valve 5 7/8” [150 mm] 4” Vent Outlet 4” Combustion Air Inlet 1 1/2” NPT Boiler Supply 14 3/4” [374 mm] 1 1/2” NPT Boiler Return 16 3/8”...
  • Page 96 Note 5: PRESTIGE Solo 399 output rating is based off of the thermal efficiency. Note 3: Based on the given AFUE the PRESTIGE Solo 60/175/250 meets the energy efficiency guidelines established by Energy Star.
  • Page 97 Product Specifications Pressure Drop Comparison -Grundfos Graph 2: Pressure Loss Through Boiler-Grundfos Circulator Pressure Drop Comparison -Taco Graph 3: Pressure Loss Through Boiler-Taco Circulators Note: Minimum allowable flow rate at full input: - 3 gpm SOLO 60...
  • Page 98 Product Specifications Graph 4: Pressure Loss Through Boiler - Grundfos Circulators Graph 5: Pressure Loss Through Boiler - Taco Circulators Note: Minimum allowable flow rate at full input: - 8 gpm SOLO 175 - 12 gpm SOLO 250...
  • Page 99 Product Specifications Graph 6: Pressure Loss Through Boiler - Grundfos Circulators Graph 7: Pressure Loss Through Boiler - Taco Circulators Note: Minimum allowable flow rate at full input: - 19 gpm SOLO 399...
  • Page 100 Additional quality water heating equipment available from Triangle Tube Maxi-Flo and Spa Heat Exchangers Construction of high quality corrosion resistant stainless steel (AISI 316) or titanium Specially designed built-in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa SMART Indirect Fired Water Heaters...

This manual is also suitable for:

Prestige solo 175Prestige solo 250Prestige solo 399Prestige solo110Prestige solo 6oSolo 110 prestige ... Show all

Table of Contents