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Qlink RD400 User Manual

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USER'S MANUAL

IMPORTANT NOTICE

This machine is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this machine
on any public street, road or highway.
This machine complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect
at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.

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Summary of Contents for Qlink RD400

  • Page 1: Important Notice

    USER'S MANUAL IMPORTANT NOTICE This machine is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this machine on any public street, road or highway. This machine complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
  • Page 2 USER'S MANUAL INTRODUCTION Congratulations on your purchase of the RD400. This manual will provide you with a good basic under standing of the features and operation of this ATV. This manual includes important safety information. It provides information about special techniques and skills necessary to ride your ATV.

  • Page 3: Important Manual Information

    USER'S MANUAL IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE W ARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow warning instructions could result in injury or death to the machine operator, a bystander or a person inspecting or repairing...

  • Page 4: Table Of Contents

    USER'S MANUAL CONTENTS 1.Location of the warning and Starter (choke) specification labels Seat Safety information Storage box Front carrier 3.Description and machine identification Rear carrier Vehicle identification number Front shock absorber Adjustment Control Functions Rear shock absorber adjustment Main Switch Pre-o peration Checks Indicator And Warning Lights...
  • Page 5 USER'S MANUAL What to do if 6.Operation What to do Starting a cold engine Starting a warm engine 8.Periodic Maintenance And Warming up Adjustment Owner’s manual and tool kit Drive select lever operation and Periodic maintenance/lubrication reverse driving Panel removal and installation Engine break-in Engine oil and oil filter cartridge Parking...
  • Page 6 USER'S MANUAL Rear brake shoe inspection 10.Specifications Brake fluid level check 11.Noise Regulation Brake fluid replacement 12.Warranty Information Front brake lever free play Rear brake pedal and lever adjustment Adjusting the rear brake light switch Cable inspection and lubrication Lubricating the brake levers and brake pedal Wheel installation Battery...

  • Page 7: Location Of The Warning And Specification Labels

    USER'S MANUAL LOCATION OF THE W ARNING AND SPECIFICATION LABELS...
  • Page 8 USER'S MANUAL Read and understand all of the labels on your machine. They contain important information for safe and proper WARNING operation of your ATV. IMPROPER TIRE PRESSURE OR OVERLOADING CAN Never remove any labels from your ATV. If a label CAUSE LOSS OF CONTROL.
  • Page 9 USER'S MANUAL ⑤ WARNING WARNING Improper ATV use can result in SEVERE INJURY NEVER or DEATH, ride with passengers. Riding with passenges can cause a loss of control, resulting in ALWAYS USE NEVER USE NEVER CARRY NEVER USE SEVERE INJURY or AN APPROVED ON PUBLIC MORE THAN...
  • Page 10 USER'S MANUAL ⑨ ⑥ DRIVE SELECT LEVER WARNING • Read owner’s manual carefully before operating. • ATV MUST be stopped before shifting select lever. • Shifting info or from reverse or park is impossible without applying rear brake. Operating this ATV if you are under the age of 16increases your chance of severe injury or death.

  • Page 11: Safety Information

    USER'S MANUAL SAFETY INFORMATION An ATV handles differently from o ther vehicles including motorcycles and cars. Acollision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.
  • Page 12 USER'S MANUAL Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants. Never consume alcohol or drugs before or while operating this ATV. Never operate at speeds too fast for your skills or the conditions.
  • Page 13 USER'S MANUAL Always follow proper procedures for climbing hills as described in this manual. Check the ter rain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed. Always follow proper procedures for going down hills and for braking on hills as described in this manual.
  • Page 14 USER'S MANUAL Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
  • Page 15 USER'S MANUAL When transporting theATV in another vehicle, be sure it is kept upright and that the fuel cock is in the "O FF position. " Otherwise, fuel may leak out of the carburetor or fuel tank. POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN WHAT CAN HAPPEN Gasoline can catch fire and you could be burned.
  • Page 16 USER'S MANUAL POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation.

  • Page 17: Description And Machine Identification

    USER'S MANUAL DESCRIPTION AND MACHIN IDENTIFICATION 1 Rear shock absorber assembly 12 Front Shock absorber assembly spring pre load adjusting ring Spring Preload adjusting Ring 2 Spark arrester 13 V-belt cooling duct check hose 3 Storage box and tool kit 14 Oil Filter cartridge 4 Spa k plug 15 Engine oil dipstick...

  • Page 18: Vehicle Identification Number

    USER'S MANUAL Vehicle identification number The vehicle identification number is stamped into the frame. ① Vehicle identification number (front left side) NOTE: The vehicle identification number is used to identify your machine.

  • Page 19: Control Functions

    USER'S MANUAL CONTROL FUNCTIONS Indicates a potential hazard that could result in serious injury or death. Main switch Functions of the respective switch positions are as follows: ① The engine can be started only at this position and the Main switch headlights and taillight come on whenthe light switch is OFF: All electrical circuits are switched off.

  • Page 20: Indicator And Warning Lights

    USER'S MANUAL Neutral indicator light “N” Indicator and warning lights This indicator light comes on when the drive select lever is in the “N” position. Reverse indicator light “R” This indicator light comes on when the drive select lever is in the “R” position. ①...
  • Page 21 USER'S MANUAL Four-wheel-drive indicator light Oil temperature warning light ? This indicator light comes on when the 2WD/ 4WD When the oil temperature reaches a specified level, switch is in the 4WD position. this light comes on to warn that the engine oil temperature is too hot.
  • Page 22 USER'S MANUAL Oil temperature warning light checking method Turn the main switch to "ON"and the engine stop switch to Oil temperature warning Oil temperature warning light does not come on. light comes on. Check engine oil temperature. Push shart switch with the transmission in neutral.

  • Page 23: Handlebar Switches

    USER'S MANUAL Handlebar switches Do not use the headlights with the engine turned off for more than fifteen minutes. the battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. Engine stop switch “...

  • Page 24: Start Switch

    USER'S MANUAL Start switch “ ” The starter motor cranks the engine when this switch is pushed. See starting instructions prior to starting the engine. (See page 43 for details). ① Four-wheel drive switch “2WD/4WD” On-command four-wheel drive switch “2WD /4WD”...
  • Page 25 USER'S MANUAL POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 2WD while the ATV is moving. WHAT CAN HAPPEN TheATV handles differently in 2WD than in 4WD in some circumstances. Changing from 2WD to 4WD or from the ATV to unexpectedly handle diffe ntly. This could distract the operator and increase the risk of losing control and an accident.

  • Page 26: Throttle Lever

    USER'S MANUAL Throttle lever Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle Once the engine is running, movement of the throttle lever position as soon as the lever is released. will increase the engine speed.

  • Page 27: Speed Limiter

    USER'S MANUAL Speed limiter The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. POTENTIAL HAZARD Turning in the adjusting screw limits the maximum Improper adjustment of the speed limit er and throttle. engine power available and decreases the maximum speed of the ATV.

  • Page 28: Front Brake Lever

    USER'S MANUAL Front brake lever The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake. ① Brake pedal ① Front brake lever Brake pedal and rear brake lever. The brake pedal is located on the right side of theATV and the rear brake lever is located on the left handlebar.

  • Page 29: Parking Brake

    USER'S MANUAL Parking brake Use the parking brake when you have to start the engine or park the machine, especially on a slope. Apply the POTENTIAL HAZARD Improper use of the parking brake. rear brake lever and push down the lock plate to apply the parking brake.

  • Page 30: Drive Select Lever

    USER'S MANUAL Drive select lever Recoil starter The drive select lever is used to shift your machine into Firmly grasp the handle and pull slightly until engagement the forward, neutral and reverse positions. can be felt. Then pull forcefully, being careful not to (Refer to page 46 for the drive select lever operation.) pull the rope all the way out.

  • Page 31: Fuel Tank Cap

    USER'S MANUAL Fuel tank cap Remove the fuel tank cap by turning it counter POTENTIAL HAZARD clockwise. Starting the engine without shifting into the neutral position. WHAT CAN HAPPEN The ATV could start to move unexpect edly, which could cause an accident. HOW TO A VOID THE HAZARD Shift the drive select lever into the neutral position and apply the parking brake before starting the engine.

  • Page 32: Fuel Cock

    USER'S MANUAL Fuel cock The fuel cock supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions. RES: This indicates reserve. If you run out of fuel the carburetor. Normal riding is done with the lever in this position.

  • Page 33: Starter (Choke)

    USER'S MANUAL Starter (choke) “ ” Starting a cold engine requires a richer air-fuel mixture. Aseparate starter circuit supplies this mixture. Move in direction a to turn on the starter(choke). Move in direction to turn off the starter(choke). Refer to tarting a cold engine for proper operation. (See page 43).

  • Page 34: Seat

    USER'S MANUAL Seat To install the seat, insert the projections on the front of To remove the seat, pull the seat lock lever upward and the seat into the seat holders and push down on the seat pull up the seat at the rear. at the rear.

  • Page 35: Storage Box

    USER'S MANUAL Storage box NOTE: There is a check hose at the bottom of the storage box. Maximum load limit: 2 kg (4.4 lb). If any water collects in this hose, remove the hose, empty it, and then install it. To protect from damage, do not put metal products, like tools or sharply edged products directly in the storage box.

  • Page 36: Front Carrier

    USER'S MANUAL Front carrier Maximum load limit: 40 kg (88 lb). Rear carrier Maximum load limit: 80 kg (176 lb). Front shock absorber adjustment. The spring preload can be adjusted to suit the rider’s weight and riding conditions. Adjust the spring preload as follows. To increase the spring preload, turn the adjusting ring ①...

  • Page 37: Rear Shock Absorber Adjustment

    USER'S MANUAL Rear shock absorber adjustment The spring preload can be adjusted to suit the rider weight and riding conditions. Adjust the spring preload as follows: To increase the spring preload, turn the adjusting ring in direction a . To decrease the spring preload, turn the adjusting ring in direction b .
  • Page 38 USER'S MANUAL NOTE: A special wrench can be obtained at a dealer to make this adjustment. Indicates a potential hazard that could result in serious injury or death. Standard position: 2 1 - Minimum (soft). 5 - Maximum (hard). ① Special wrench.

  • Page 39: Pre-Operation Checks

    USER'S MANUAL PRE-OPERATION CHECKS Before using this machine, check the following points: ITEM ROUTINE Check operation, free play, fluid level and fluid leakage. Front brake Fill with DOT 4 brake fluid if necessary. Check operation, free play, fluid level and fluid leakage. Rear brake Fill with DOT 4 brake fluid if necessary.

  • Page 40: Front And Rear Brakes

    USER'S MANUAL Front and rear brakes Brake levers and brake pedal Check for correct free play in the front brake lever. If the POTENTIAL HAZARD free play is incorrect, have a dealer adjust it. Failure to inspect the ATV before operating. Check for correct free play in the rear brake lever and Failure to properly maintain the ATV.
  • Page 41 USER'S MANUAL Brake fluid leakage (All brake) Check to see if any brake fluid is leaking out of the hose, joint or brake fluid reservoir of the front brake. Apply the brake POTENTIAL HAZARD firmly for one minute. If the lever moves slowly inward, there Riding with improperly operating brakes.

  • Page 42: Fuel

    USER'S MANUAL Fuel Your ATV engine has been designed to use regular unleaded Make sure there is sufficient gasoline in the tank. gasoline with a pump octane number ([R+M]/2) of 86 or Recommended fuel: higher, or research octane number of 91 or higher. If knocking UNLEADED GASOLINE ONLY or pinging occurs, use a different brand of gasoline or Fuel tank capacity:...
  • Page 43 USER'S MANUAL Gasohol There are two types of gasohol; gasohol containing POTENTIAL HAZARD ethanol and that containing methanol. Gasohol containing Improper care when refueling. ethanol can be used if ethanol content does not exceed 10%. Gasohol containing methanol is not recommended WHAT CAN HAPPEN by ATV because it may cause fuel system damage or Fuel can spill, which can cause a fire and severe injury.

  • Page 44: Engine Oil

    USER'S MANUAL Engine oil Final gear oil Make sure the final gear oil is at the specified level. Make sure the engine oil is at the specified level. Add oil as necessary. Add oil as necessary. (See pages 102--107). (See pages 107--109 for details). Recommended oil: SAE 80 API GL-4 Hypoid gear oil.

  • Page 45: Differential Gear Oil

    USER'S MANUAL Differential gear oil Fittings and fasteners Make sure the differential gear oil is at the specified level. Always check the tightness of chassis fittings and fasteners Add oil as necessary. (See pages 110--111 for details). before a ride. Take the machine to a ATV dealer or refer to the Service Manual for correct tightening torque.

  • Page 46: Tires

    USER'S MANUAL Rear 25 kPa (0.25 kgf/cm2, 3.6 psi). Check and adjust tire pressures when the tires are cold. POTENTIAL HAZARD Tire pressures must be equal on both sides. Operating this ATV with improper tires, or with improper or uneven tire pressure. 3.

  • Page 47: How To Measure Tire Pressure

    USER'S MANUAL How to measure tire pressure Use the low-pressure tire gauge. NOTE: The low-pressure tire gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.

  • Page 48: Tire Wear Limit

    USER'S MANUAL Tire wear limit When the tire groove decreases to 3 mm (0.12 in)due to wear, replace the tire. a Tire wear limit.

  • Page 49: Operation

    USER'S MANUAL Starting a cold engine OPERATION POTENTIAL HAZARD Indicates a potential hazard that could result in serious Freezing control cables in cold weather . injury or death. WHAT CAN HAPPEN You could be unable to control the ATV , which could lead to an accident or colli-sion.
  • Page 50 USER'S MANUAL NOTE: Position 3: Cold engine start ambient temperature ° ° above 25 C (80 F) and warm engine start position. When the drive select lever is in the neutral position, the neutral indicator light should come on. If it does not come on, ask a ATV dealer to inspect the electric AMBIENT TEMP./STARTER(CHOKE) circuit.

  • Page 51: Starting A Warm Engine

    USER'S MANUAL NOTE: If the engine fails to start, release the start switch, See the ngine break-in?section prior to operating the engine then push the start switch again. Pause a few seconds for the first time. before the next attempt. Each cranking should be as short as possible to preserve battery energy.

  • Page 52: Drive Select Lever Operation And Reverse Driving

    USER'S MANUAL Drive select lever operation and reverse driving. Before shifting, stop the machine and return the throttle lever to its closed position. Otherwise, the transmission may be damaged. Shifting: forward 1. Bring the machine to a complete stop and return the ①...
  • Page 53 USER'S MANUAL Shifting: reverse 1. Bring the machine to a complete stop and return the throttle lever to the closed position. 2. Apply the brake pedal. 3. Shift the gear from neutral to reverse and vice versa by moving the drive select lever along the shift guide. 4.
  • Page 54 USER'S MANUAL POTENTIAL HAZARD Improper operation in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly.

  • Page 55: Engine Break-In

    USER'S MANUAL Engine break-in Each ful l throttl e acceleration sequence should be There is never a more important period in the life of followed with a substantial rest period for theengine by your machine than the period between zero and 20 hours. cruising at lower r/min so the engine can riditself of the temporary build up of heat If any abnormality is noticed For this reason, we ask that you carefully read the following...

  • Page 56: Parking

    USER'S MANUAL 10-20 hours: Parking When parking, stop the engine and shift into neutral. Avoid prolonged operation above 3/4 throttle. Turn the fuel cock to “OFF” and apply the parking Rev the machine freely but do not use full throttle at any brake.

  • Page 57: Parking On A Slope

    USER'S MANUAL Parking on a slope 1. Bring the machine to a stop by applying the brakes. 2. Stop the engine. 3. With the rear brake lever and pedal applied, apply POTENTIAL HAZARD the parking brake, and then lowly release the brake Parking on a hill or other incline.

  • Page 58: Accessories And Loading

    USER'S MANUAL Accessories Accessories should be rigidly and securely mounted. An accessory which can shift position or come off while Accessories can affect the handling and control of your ATV. you are riding could affect your ability to control the Keep the following in mind when considering an accessory ATV.
  • Page 59 USER'S MANUAL Do not exceed the maximum tongue weight. You can Loading measure tongue weight with a bathroom scale. Cargo or a trailer can change the stability and handling Put the tongue of the loaded trailer on the scale with of anATV .
  • Page 60 USER'S MANUAL Ride more slowly than you would without a load. The more weight you carry, the slower you should POTENTIAL HAZARD Allow more braking distance. A heavier vehicle takes Overloading this ATV or carrying or towing cargo longer to stop. improperly.
  • Page 61 USER'S MANUAL Indicates a potential hazard that could result in serious injury or death.
  • Page 62 USER'S MANUAL...
  • Page 63 USER'S MANUAL...

  • Page 64: Riding Your Atv

    USER'S MANUAL Owner ’s Manual completely and understand the Indicates a potential hazard that could result in operation of the controls. Pay particular attention to serious injury or death. the safety information on pages 5--10 . Please also read all caution and warning labels on your GETTING TO KNOW YOUR ATV ATV.

  • Page 65: Ride With Care And Good Judgment

    USER'S MANUAL RIDE WITH CARE AND GOOD JUDGEMENT HOW TO A VOID THE HAZARD Beginning and inexperienced operators should complete Get training if you are inexperienced. the certified training course offered by ATV . They should Beginners should get training from a certifiedinstructor. then regularly practice the skills learned in the course Become familiar with thisA TV at slow speeds first, even if and the operating techniques described in this Owner...
  • Page 66 USER'S MANUAL Not recommended for children under 16 years of age. POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90 cc.
  • Page 67 USER'S MANUAL This ATV is designed to carry operator and cargo only passengers prohibited. POTENTIAL HAZARD Carrying a passenger on this ATV . WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV . Could cause an accident, resulting in harm to you and/or your passenger.
  • Page 68 USER'S MANUAL Operating without protective clothing increases your chances Apparel of severe injury in the event of an accident. HOW TO AVOID THE HAZARD POTENTIAL HAZARD Alwayswearanapprovedmotorcycle helmet that fits properly. Ope ra ti ng thi s AT V wi thout we ari ng a n a pprove d You should also wear:eye protection(goggles or face motorcycle helmet, eye protection and protective clothing.
  • Page 69 USER'S MANUAL Do not operate after consuming alcohol ordrugs. Operator performance capability is reduced by the POTENTIAL HAZARD influence of alcohol or drugs. Operating this ATV after consuming alco ol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly.
  • Page 70 USER'S MANUAL Pre-operation checks Always perform the pre -operation checks l isted on page 33 before riding for safety and proper care of the ATV. POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this POTENTIAL HAZARD...
  • Page 71 USER'S MANUAL Speed limiter For riders less experienced with this model, this model is Indicates a potential hazard that could result in serious equipped with a speed limiter in the throttle lever housing. injury or death. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.
  • Page 72 USER'S MANUAL Loading and accessories Use extra caution when riding the ATV with additional loads, such as accessories or cargo. TheATV’s handling may POTENTIAL HAZARD be adversely affected. Reduce your speed when adding cargo Overloading this ATV or carrying or towing additional loads.
  • Page 73 USER'S MANUAL During operation Always keep your feet on the footboards during operation. Otherwise your feet may contact the rear wheels. POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control theATV or could cause you to lose your balance and fall off of the ATV.
  • Page 74 USER'S MANUAL Avoid wheelies and jumping. You may lose control of the ATV or overturn. POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 75 USER'S MANUAL Modifications POTENTIAL HAZARD Operating this ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO A VOID THE HAZARD Never modify this ATV through improper installation or use of accessories.
  • Page 76 USER'S MANUAL Exhaust system Do not touch the hot exhaust system. Do not park the ATV in a place where others might be The exhaust system on the ATV is very hot during and likely to touch it. following operation. To prevent burns, avoid touching the exhaust syste m.

  • Page 77: Be Careful Where You Ride

    USER'S MANUAL BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. Riding on paved surfaces can cause loss ofcontrol. POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
  • Page 78 USER'S MANUAL Do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one.
  • Page 79 USER'S MANUAL Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hiddenhazards which may cause the ATV to upset. POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain.
  • Page 80 USER'S MANUAL POTENTIAL HAZARD Failure to use extra care when operatingon excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 81 USER'S MANUAL When riding in an area where you might not easily be seen, WHAT CAN HAPPEN such as desert terrain, mount a caution flag on the ATV . You could be in a collision. You could be injured. DO NOT use the flag pole bracket as a trailer hitch. HOW TO A VOID THE HAZARD Always mount a caution flag on theATV to make you more visible.
  • Page 82 USER'S MANUAL Select a large, flat area off-road to become familiar with With the engine idling, return the starter (choke)to your ATV. Make sure that this area is free of obstacles the closed position, shift the drive select lever into and other riders.

  • Page 83: Turning Your Atv

    USER'S MANUAL TURNING YOUR ATV HOW TO A VOID THE HAZARD Always follow proper procedures for turning as described To achieve maximum traction while riding off road, the in this Owner Manual. two rear wheels are mounted solidly on one axle and turn together at the same speed.
  • Page 84 USER'S MANUAL Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves. Improper ridi ng procedures such a s abrupt thrott le changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip.

  • Page 85: Climbing Uphill

    USER'S MANUAL HOW TO A VOID THE HAZARD CLIMBING UPHILL Use proper riding techniques to avoid vehicle overturns on Never operate the ATV on hills too steep for the ATV or hills. Be sure that you can maneuver yourATV well on for your abilities.
  • Page 86 USER'S MANUAL An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill. POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Owner’s Manual.
  • Page 87 USER'S MANUAL If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion POTENTIAL HAZARD Improperly crossing hills or turning onhills. (provided you have the room to do so) and go down the hill.
  • Page 88 USER'S MANUAL When crossing the side of a hill: Always follow proper procedures as described in the Owner’s Manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
  • Page 89 USER'S MANUAL If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you POTENTIAL HAZARD to lose control. If you are unable to continue up the hill, Stalling, rolling backwards or improperly dismounting while climbing a hill.
  • Page 90 USER'S MANUAL If you begin rolling backwards: Keep weight uphill. 2WD: Never apply the rear brake while rolling backwards. Apply the front brake. When fully stopped, apply the rear brake as well, and then lock the parking brake. 4WD: Apply both front and rear brakes gradually. When fully stopped, lock the parking brake.

  • Page 91: Riding Downhill

    USER'S MANUAL RIDING DOWNHILL off the ground.Apply both the front and rear brakes gradually. When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as possible. Whenever possible, ride your ATV straight down hill. Move back on the seat and sit with your arms straight.
  • Page 92 USER'S MANUAL POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this Owner’s Manual. Note: a special technique is required when braking as you go down a hill.

  • Page 93: Crossing A Slope

    USER'S MANUAL CROSSING A SLOPE Traversing a sloping surface on your ATV re uires you POTENTIAL HAZARD to properly position your weight to maintain proper Improperly crossing hills or turning onhills. balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping WHAT CAN HAPPEN surface.
  • Page 94 USER'S MANUAL...

  • Page 95: Crossing Through Shallow Water

    USER'S MANUAL CROSSING THROUGH SHALLOW W ATER Remember that wet brakes may have reduced stopping The ATV can be used to cross slow moving,sha llow water ability. Test your brakes after leaving water. If necessary, of up to a maximum of 35 cm (14 inches) in depth. Before apply them several times to let friction dry out the linings.
  • Page 96 USER'S MANUAL Test your brakes after leaving the water. Do not continue to ride your ATV without verifying that you have regained After riding your ATV in water, be sure to drain the trapped proper braking ability. water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the storage box check hose.
  • Page 97 USER'S MANUAL ① V-belt cooling duct check hose (left front side ① Storage box check hose. of ATV). ① Drive select lever box check hose. ① V-belt case drain plug.

  • Page 98: Riding Over Rough Terrain

    USER'S MANUAL RIDING OVER ROUGH TERRAIN Riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to POTENTIAL HAZARD the ATV or could lead to an upset or accident. Be sure Improperly operating over obstacles. to keep your feet firmly mounted on the footboards at all times.

  • Page 99: Sliding And Skidding

    USER'S MANUAL SLIDING AND SKIDDING If the rear wheels of your ATV start to slide side ways, Care should be used when riding on loose or slippery surfaces control can usually be regained (if there is room to do since the ATV may slide. If unexpected and uncorrected, so) by steering in the direction of the slide.
  • Page 100 USER'S MANUAL With practice, over a period of time, skill at controlled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both POTENTIAL HAZARD Skidding or sliding improperly. stability and control are reduced. Bear in mind that sliding maneuvers should always be avoided on extremely WHAT CAN HAPPEN slippery surfaces such as ice, since all control may be lost.

  • Page 101: What To Do If

    USER'S MANUAL WHAT TO DO IF If your ATV starts to slide sideways: Steer in the direction of the slide if you have the room. This section is designed to be a reference guide only. Applying the brakes or accelerating is not recommended Be sure to read each section on riding techniques completely.
  • Page 102 USER'S MANUAL If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of theATV to maintain proper balance. If the ATV Indicates a potential hazard that could result in serious starts to tip, steer down the hill ( if there are no obstacles in injury or death.

  • Page 103: Periodic Maintenance And Adjustment

    USER'S MANUAL PERIODIC MAINTENANCE AND ADJUSTMENT Owner’s manual and tool kit Periodic inspection, adjustment and lubrication will keep You are recommended to put this owner’s manual in your machine in the safest and most efficient condition the vinyl bag and always carry it on the bottom of the possible.
  • Page 104 USER'S MANUAL POTENTIAL HAZARD Operating this ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. ① Owner’s manual. HOW TO AVOID THE HAZARD ②...

  • Page 105: Periodic Maintenance/Lubrication

    USER'S MANUAL PERIODIC MAINTENANCE/LUBRICATION NOTE: For ATVs not equipped with an odometer or an hour meter, follow the maintenance intervals. For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. EVERY INITAL month...
  • Page 106 USER'S MANUAL EVERY INITAL month whichever 1,200 1,200 2,400 4,800 ITEM ROUTINE comes first (m i) (200) (750) (1,500) (1,500) (3,000) hours 1 50 3 00 Engine oil Replace.(Warm engine before draining). Replace. Engine oil filter cartridge Engine oil strainer* Clean.
  • Page 107 USER'S MANUAL EVERY INITAL month whichever 1,200 1,200 2,400 4,800 ITEM ROUTINE comes first (m i) (200) (750) (1,500) (1,500) (3,000) hours 1 50 3 00 Correct if necessary. Fittings and fasteners* Check all chassis fittings and fasteners. Adjust headinght beams. Lights and switches* Check operation.

  • Page 108: Panel Removal And Installation

    USER'S MANUAL Panel removal and installation Panel A To remove The panel illustrated needs to be removed to perform some Remove the bolt, and then take the panel off. of the maintenance described in this chapter. To install Refer to this section each time the panel has to be removed or Place the panel in the original position and install the installed.

  • Page 109: Engine Oil And Oil Filter Cartridge

    USER'S MANUAL Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1.
  • Page 110 USER'S MANUAL 7. Insert the dipstick into the oil filler hole, and then tighten 5. Insert the dipstick in the oil filler hole (without screwing it in), and then remove it again to check the oil level. the oil filler cap. NOTE: The engine oil should be between the minimum and maximum level marks.
  • Page 111 USER'S MANUAL To change the engine oil (with or without oil filter cartridge NOTE: replacement). Skip steps 4-6 if the oil filter cartridge is not being replaced. 1. Start the engine, warm it up for several minutes, and then turn it off. 4.
  • Page 112 USER'S MANUAL ① O-ring ① Oil filter wrench NOTE: An oil filter wrench is available at a nearby ATVdealer. 5. Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure the O-ring is seated properly.
  • Page 113 USER'S MANUAL 6. Install the new oil filter cartridge with an oil filter 7. Install the engine oil drain bolt, and then tighten it to wrench, and then tighten it to the specified torque the specified torque. with a torque wrench. Tightening torque: Engine oil drain bolt: 23 N·m (2.3 m·kgf, 16 ft·lbf)

  • Page 114: Final Gear Oil

    USER'S MANUAL In order to prevent clutch slipppage (since the engine Final gear oil Final gear oil measurement oil also lubricates the clutch), do not mix any chemical 1. Place the machine on a level surface. additives. Do not use oils with a diesel specification of “CD”...
  • Page 115 USER'S MANUAL Final gear oil replacement 3. If the oil is below the brim of the filler hole, add sufficient 1. Remove the final gear case cover by removing the oil of the recommended type to raise it to the correct bolts.

  • Page 116: Differential Gear Oil Replacement

    USER'S MANUAL 4. Remove the oil filler bolt and the drain bolt to drain Recommended oil: the oil. SAE 80 API GL-4 Hypoid gear oil Oil quantity: 0.23 L (0.20 Imp qt, 0.24 US qt) Final gear oil drain bolt Be sure no foreign material enters the final gear case.
  • Page 117 USER'S MANUAL Differential gear oil replacement 1. Place the machine on a level surface. 2. Place a container under the differential gear case to catch the oil. 3. Remove the oil filler bolt and oil drain bolt to drain the oil. ①...
  • Page 118 USER'S MANUAL 5. Fill the differential gear case with the specified amount Be sure no foreign material enters the differential gear case. of the recommended oil. 6. Install the oil filler bolt, and then tighten it to the specified torque. NOTE: Do not exceed the specified differential gear oil quantity when filling.

  • Page 119: Axle Boots

    USER'S MANUAL Axle boots. Spark plug inspection Removal. 1. Remove the spark plug cap. Check the protective boots for holes or tears.If any damage is found, have them replaced by a ATV dealer. ① Spark plug cap ① Axle boot ( 2 each side)
  • Page 120 USER'S MANUAL 2. Use the spark plug wrench in the owner’s tool kit to Instead, take theATVto aATV dealer.You should periodically remove the spark plug as shown. remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. If electrode erosion becomes excessive, or if carbon and other deposits are excessive, you should replace the spark plug with the specified plug.
  • Page 121 USER'S MANUAL NOTE: If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible. 4.

  • Page 122: Air Filter Element Cleaning

    USER'S MANUAL Air filter element cleaning. NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. ①...
  • Page 123 USER'S MANUAL 4. Wash the element gently but thoroughly in solvent. POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element.
  • Page 124 USER'S MANUAL 8. Apply atv foam air filter oil or other quality foam air NOTE: filter oil to the air filter element. The air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more NOTE: often if the machine is operated in extremely dusty areas.

  • Page 125: V-Belt Cooling Duct Check Hose

    USER'S MANUAL V-belt cooling duct check hose V-belt case drain plug If dust or water collects in the V-belt cooling duct check After riding in water deep enough to allow it to enter the hose, remove the hose and clean it. V-belt case, remove this plug to drain the water from the case.

  • Page 126: Spark Arrester Cleaning

    USER'S MANUAL Spark arrester cleaning. Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 2. Remove the tailpipe by pulling it out of the muffler. ① Spark arrester 4. Insert the tailpipe into the muffler and align the bolt holes.

  • Page 127: Carburetor Adjustment

    USER'S MANUAL Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should POTENTIAL HAZARD be left to a ATV dealer who has the professional knowledge Improper cleaning of the spark arrester.Hot exhaust system. and experience to do so.

  • Page 128: Idle Speed Adjustment

    USER'S MANUAL Idle speed adjustment NOTE: A diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle.

  • Page 129: Throttle Lever Adjustment

    USER'S MANUAL Select lever safety system cable adjustment Throttle lever adjustment. NOTE: The select lever safety system cable streches with use , Adjust the engine idling speed before adjusting the throttle resulting in improper function. To prevent this, the cable lever free play.

  • Page 130: Front Brake Pad Check

    USER'S MANUAL Front brake pad check Check the brake pads for damage and wear. If a brake pad thickness is less than 1 mm (0.04 in), have a ATV dealer replace the pads as a set. a Throttle lever free play a Brake pad thickness NOTE: The wheels need to be removed to check the brake pads.

  • Page 131: Rear Brake Shoe Inspection

    USER'S MANUAL Rear brake shoe inspection Brake fluid level check Insufficient brake fluid may let air enter the brake system, A wear indicator is provided on the rear brake.This indicator possibly causing the brakes to become ineffective. allows checking of brake shoe wear without disassembling Before riding, check that the brake fluid is above the the brake.
  • Page 132 USER'S MANUAL Recommended brake fluid: DOT 4 Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor brake performance. ① Be careful that water does not enter the brake fluid reservoir when refilling.

  • Page 133: Brake Fluid Replacement

    USER'S MANUAL Brake fluid replacement Front brake lever free play Complete fluid replacement should be done only by The front brake lever should have a free play of zero mm trained service personnel. (zero in) at the lever end. Have a dealer replace the following components during periodic maintenance or when they are damaged or leaking.

  • Page 134: Rear Brake Pedal And Lever Adjustment

    USER'S MANUAL POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: Make sure the brakes operate smoothly and that the free play is correct.
  • Page 135 USER'S MANUAL Brake lever free play adjustment 1. Loosen the locknut and fully turn in the adjusting bolt at the brake lever. ① ② Locknut Adjusting bolt...
  • Page 136 USER'S MANUAL 2. Turn in the adjusting nut on brake cable toprovide a 3. Turn the adjusting bolt at the brake lever until the free gap of 0-1 mm (0-0.04 in) between the brake play at the brake lever pivot is 3-5mm (0.12-0.20 in). camshaft lever and the pin.

  • Page 137: Adjusting The Rear Brake Light Switch

    USER'S MANUAL Adjusting the rear brake light switch The rear brake light switch, which is activated by the POTENTIAL HAZARD brake pedal and rear brake lever, is properly adjusted Operating with improperly serviced or adjusted brakes. when the brake light comes on just before braking takes WHAT CAN HAPPEN effect.

  • Page 138: Cable Inspection And Lubrication

    USER'S MANUAL Cable inspection and lubrication POTENTIAL HAZARD Damaged control cables. WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged. Cables can also become frayed or kinked. Operation of controls could be restricted, which could cause an accident or injury. ①...

  • Page 139: Lubricating The Brake Levers And Brake Pedal

    USER'S MANUAL Lubricating the brake levers and brake pedal Lubricate the pivoting parts. NOTE: To access the brake pedal pivot, remove panel A.(See page 102 for panel removal and installation procedures). Recommended lubricant: Lithium-soap-based grease (all-purpose grease)
  • Page 140 USER'S MANUAL Wheel removal. 1. Loosen the wheel nuts. 2. Elevate the ATV and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. ① Nut ( 4)

  • Page 141: Wheel Installation

    USER'S MANUAL Wheel installation. 1. Install the wheel and the nuts. NOTE: Tapered nuts are used for both the front and rear wheel. Install the nut with its tapered side towards the wheel. The arrow mark on the tire must point toward the rotating direction of the wheel.

  • Page 142: Battery

    USER'S MANUAL Battery Antidote: This machine is equipped with a sealed-type battery. EXTERNAL: Flush with water. Therefore it is not necessary to check the electrolyte or INTERNAL: Drink large quantities of water or milk. add distilled water in the battery. If the battery seems Follow with milk of magnesia, beaten egg or vegetable to have discharged, consult a ATV dealer.

  • Page 143: Battery Maintenance

    USER'S MANUAL Battery maintenance Fuse replacement 1. The main fuse case and the fuse box are located under 1. When the machine is not used for a month or longer, the seat. remove the battery and store it in a cool, dark place. Completely recharge the battery before 2.
  • Page 144 USER'S MANUAL ① ① ② Headlight fuse Main fuse Spare main fuse ② ③ Ignition fuse Fuse box ③ Four-wheel drive fuse ④ Signaling system fuse ⑤ Spare fuse ( 3) Specified fuses: Main fuse: Headlight fuse: 15 A Ignition fuse: 15 A Four-wheel drive fuse: Signaling system fuse:...

  • Page 145: Replacing A Headlight Bulb

    USER'S MANUAL Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Remove the bulb holder cover at the rear of the headlight POTENTIAL HAZARD by pulling it off. Using an improper fuse. WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire.
  • Page 146 USER'S MANUAL 2. Remove the headlight bulb holder by turning it counte rclockwise. ① Headlight bulb holder tab ( 2) ① Headlight bulb holder 3. Remove the defective bulb by unhooking the headlight bulb holder tabs.
  • Page 147 USER'S MANUAL POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it.

  • Page 148: Headlight Beam Adjustment

    USER'S MANUAL 5. Install the headlight bulb holder by turning it clockwise. Headlight beam adjustment 6. Install the headlight bulb holder cover at the rear of the headlight. It is advisable to have a ATV dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a . To lower the beam, turn the adjusting screw in direction b.

  • Page 149: Tail/Brake Light Bulb Replacement

    USER'S MANUAL Tail/brake light bulb replacement Troubleshooting If the tail/brake light bulb burns out, have a ATV dealer Although ATV machines receive a rigid inspection before replace it. shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power.
  • Page 150 USER'S MANUAL POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame. WHAT CAN HAPPEN Fuel can ignite or explode, causing severe injury or property damage. HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system. Make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces.

  • Page 151: Troubleshooting Chart

    USER'S MANUAL tuen the cock lever to “ON”. Remove the fuel hose Check the fuel cock turn the fuel cock 1.Fuel There is fuel. Nofuel. lever to “OFF”. from the fuel cock. fuel flow. is clogged. Check if there is fuel Turn the fuel cock Some fuel.

  • Page 152: Cleaning And Storage

    USER'S MANUAL CLEANING AND STORAGE A. CLEANING Excessive water pressure may cause water seepage and Frequent, thorough cleaning of your machine will not deterioration of wheel bearings, brakes, transmission only enhance its appearance but will improve its general seals and electrical devices. performance and extend the useful life of many components.
  • Page 153 USER'S MANUAL 6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted POTENTIAL HAZARD and chrome plated surfaces. Avoid combination Operation with wet brakes after washing. cleaner-waxes.

  • Page 154: Storage

    USER'S MANUAL 2. Remove the spark plug, pour about one tablespoon B. STORAGE of SAE 10W30 or 20W40 motor oil in the spark plug Long term storage (60 days or more) of your machine hole and reinstall the spark plug. will require some preventive proce dures to guard against Ground the spark plug wire and turn the engine over deterioration.
  • Page 155 USER'S MANUAL 7. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place (less than 0 C(30 °F) or more than30 C (90 F)). °...

  • Page 156: Specifications

    USER'S MANUAL SPECIFICATIONS Model Rd400 Di mensions: Overall length 76.8in Overall width 41.3in Overall height 42.9in Seat height 32.3in Wheel base 48.2in Ground clearance 9.6 in Minimum turing radius 118.1in Basic weight: 577.7 lbs With o il and full fuel tank...
  • Page 157 USER'S MANUAL Model Rd400 Final gear case oil: SAE80 API GL-4 Hypoid gear oil Type 0.23 L (0.20 Imp qt, 0.24 US qt) Quantity: Differen tial gear case oi l: SAE80 API GL-4 Hypoid gear oil Type 0.35 L (0.31 Imp qt, 0.37 US qt)
  • Page 158 USER'S MANUAL Model Rd400 Transmission: Primary reduction system V-belt Secondary reduction system Shaft dr ive Secondary reduction ratio 41/21 24/18 33/9 (9.545) Transmission type V-belt automatic Operation Left hand operation Forward gear 35/20 (1.750 ) Reverse gear 26/15 (1.733) Chassis:...
  • Page 159 USER'S MANUAL Model Rd400 Suspension: Front suspension Double wishbone Re ar suspension Swingarm (monocross) Shock absorber: Coil spring / oil damper Front shock absorber Coil spring / oil damper Rear shock absorber Wheel travel: 160 mm (6.30 in) Front wheel travel 180 mm (7.09 in)
  • Page 160 USER'S MANUAL Model Rd400 Bulb voltage, wattage !A quantity: Headlight 12 V, 30/30 W 2 Tail/brake light 12 V, 5/21 W 1 Neutral indicator light 12 V, 1.7 W 1 Reverse indicator light 12 V, 1.7 W 1 Oil temperature warning light 12 V, 1.7 W 1...

  • Page 161: Noise Regulation

    USER'S MANUAL NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 162 USER'S MANUAL MAINTENANCE RECORDS Mileage Times Date Items Maintained Dealer Oil/Filter 1000 All nuts Oil/Filter 1500 3000 Oil/Filter Oil/Filter 4500 Oil/Filter 6000 Air Filter 7500 Oil/Filter 9000 Oil/Filter 10500 Oil/Filter Oil/Filter 12000 Spark plug/Brake fluid...
  • Page 163 USER'S MANUAL MAINTENANCE RECORDS Mileage(km) Times Date Items Maintained Dealer Oil / Air Cleaner 10000 Spark plug / Brake fluid...

  • Page 164: Warranty Information

    USER'S MANUAL Warranty Registration Within 7 days dealer must register product warranty after a vehicle is sold. QLINK MOTOR will keep record of all the registration forms for the warranty policy on all the units. No warranty claim will be processed unless the product warranty is registered with QLINK MOTOR.
  • Page 165 1 YEAR LIMITED WARRANTY. Only QLINK MOTOR authorized dealers can submit warranty claim not consumers. The warranty registration needs to be on file with QLINK MOTOR before a warranty claim can be processed, unless the claim is due to shipping or crate damage and the unit has not yet been sold.
  • Page 166 USER'S MANUAL Motorcycle / Scooter: Covered Parts Description Covered Period Motor Engine & Transmission 2 Years (Unlimited Miles) Mechanical Components Carburetor 2 Years (Unlimited Miles) Electrical Harness, CDI, Inst. Cluster 2 Years (Unlimited Miles) Battery (when purchased with new unit) Battery 30 Days (Unlimited Miles) Suspension...
  • Page 167 USER'S MANUAL ATV: Covered Parts Description Covered Period Motor Engine & Transmission 1 Year (Unlimited Miles) Mechanical Components Carburetor 1 Year (Unlimited Miles) Electrical Harness, CDI, Inst. Cluster 1 Year (Unlimited Miles) Battery (when purchased with new unit) Battery 30 Days (Unlimited Miles) Suspension Shocks, Forks 1 Year...
  • Page 168 USER'S MANUAL Parts Not Covered Under Warranty: Spark Plugs Throttle Cable, Idle Cable Brake Line Cable, Clutch Cable Drive Chains, Drive Belts Rear Brake Shoes Air Cleaner’s Element & Bracket Front / Rear Brake Pads Swing Arm Bushing Light Bulbs Fuses Rubber Parts Front / Rear Tires &...

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