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Qlink Rodeo 90 User Manual

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USER'S MANUAL
INTRODUCTION
Thank you for your selection of this QLINK mechanism series. It represents high techno logy and reliabi lity,
the emission of this vehicle has reached the latest national emission standard, therefore it is a really environment
-friendly mechanism that may satisfy the demands of modern society. It has been manufactured technically in
accordance with a lot of experience that our company obtained in manufacturing sports, rac eing a nd tour ist
etc.vehic les. And it is just these experiences that have made this mechanism take a large percent in the like
products.This User's Manual will help you get to know the operating method of this model of mechanism, and
obtain the knowledge relating to operation, basic check-up, service and maintenance etc.. Please contact your
dealer or appointed maintenance station when you have problems in using and maintenance.
All configurations and parameters are for reference only, not contracted ones. Please refer to the actual
configuration of the manufacturer.

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  • Page 1 USER'S MANUAL INTRODUCTION Thank you for your selection of this QLINK mechanism series. It represents high techno logy and reliabi lity, the emission of this vehicle has reached the latest national emission standard, therefore it is a really environment -friendly mechanism that may satisfy the demands of modern society. It has been manufactured technically in accordance with a lot of experience that our company obtained in manufacturing sports, rac eing a nd tour ist etc.vehic les.
  • Page 2 USER'S MANUAL WARNING This manual should be considered as permanent part of the vehicle and should remain with the vehicle when resold or transferred to a new user or operator , The manual contains important safety information and instructions which should be read carefully before operating the vehicle .

  • Page 3: Table Of Contents

    USER'S MANUAL CONTENTS IMPORTANT...........1 STARTING THE ENGINE....... 17 FOREWORD........... 1 STARTING OFF..........18 NOTICE TO THE USER........2 BRAKING............23 EDGE 90-ATV ..........5 TURNING............24 FUEL AND OIL..........6 SKIDDING OR SLIDING.........25 LOCATION OF LABELS........7 OPERATION ON HILLS........26 HANDLE BAR &...
  • Page 4 USER'S MANUAL TABLE OF CONTENTS DRIVE CHAIN..........48 DRIVE CHAIN CLEANING AND OILING..........49 TIRES............50 BRAKE............53 FRONT BRAKE ADJUSTMENT......54 REAR DISH BRAKE........54 BATTERY............55 MUFFLER............. 55 GENERAL LUBRICATION......57 TROUBLESHOOTING........58 TRANSPORTING...........60 CLEANING PROCEDURE......61 STORAGE PROCEDURE........63 SERIAL NUMBER LOCATION.......65 SPECIFICATIONS..........66...

  • Page 5: Important

    USER'S MANUAL IMPORTANTINSTRUCTION Please read this manual and follow its instructions carefully , To emphasize the special information , the symbol and the words WARNING or CAUTION have some special Meanings. Pay great attention to the messages WARNING Indicates a potential hazard that could result in death or injury . CAUTION Indicates a potential hazard that could result in vehicle damage .

  • Page 6: Notice To The User

    USER'S MANUAL We believe in conservation and protection of the earth s natural resource.We encourage the every vehicle owner to recycl e the vehicle,Or even trade it for several hands if it is on good condition. Make good use of the vehicle by using proper fuel, oil, coolant, battery and tires.
  • Page 7 USER'S MANUAL •Always inspect your ATV each time before you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedule described in this manual. •Always keep both hands on the handlebar and both feet on the footrest of the ATVduring operating. •Always go slowly and be extremely careful when operating on unfamiliar terrain.
  • Page 8 USER'S MANUAL •Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill . If you stall or roll backwards, follow the special procedure for braking described in this manual.

  • Page 9: Edge 90-Atv

    USER'S MANUAL LEFT RIGHT...

  • Page 10: Fuel And Oil

    USER'S MANUAL FUEL ANE OIL FUEL The proper fuel is very important for the engine,it is forbidden that there is dust mixing in the fuel. Please use the regular unleaded gasoline with the octane number90& upwards of 90. ENGINE OIL Special four-stroke engine oil is required.

  • Page 11: Location Of Labels

    USER'S MANUAL LOCATION OF LABELS Read and follow all of the warnings labeled on your ATV. Make sure you understand all the labels. Keep the labels on the ATV.Do not remove them for any reason . If a label comes off or becomes difficult to read, you should get a replacement by contacting your dealer.
  • Page 12 USER'S MANUAL WARNING WARNING...

  • Page 13: Handlebar&Switch

    USER'S MANUAL HANDLEBAR&SWITCH to increase eng in e rot ati ng LEFT HANDLEBAR speed.Release it to decrease Engine stop switch 1 engine speed. "OFF"position Front brakelever 2 The engine can not be Throttle adjusting started, screw 3 "RUN"position The engin e can be started. Rear brake lever 2 Use the throttle adjusting screw to restrict maximum Apply the rear brake by sq ueez ing the rear brake lever...

  • Page 14: Fuel Valve

    USER'S MANUAL Adjusting procedures: 1. Loose the nut 4 2. Turn the throttle adjusting screw 3 clockwise to restrict maximum speed of the ATV. 3. Turn the throttle adjusting screw 3 counterclock wise to increase the maximum speed of the ATV. 4.

  • Page 15: Seatlock

    USER'S MANUAL counterclockwise. To close the fuel tank cap, turn it clolkwise and tighte n it secur ely. Be sure that the vent tube securely connects to the cap as shown. WARNING Overfilling the fuel tank could be hazardous. lf you over fil l the fuel tank, fuel may overflow when it expanding expanse due to heat from engine or sun Overheated fuel could easily catch fire .

  • Page 16: Riding Your Atv

    USER'S MANUAL WARNING Improper ly installing the seat could be hazardous. Failing to install the seat properly could allow the seat to move and cause the rider losing control. Make sure you are in proper position and the seat is attached securely when you install it.

  • Page 17: Inspection Before Riding

    e enough tread depth no cracks, rips, or other damages USER'S MANUAL he intended trip fuel hose connected securely no damage to INSPECTION BEFORE RIDING uel tank cap closed securely CONTENT ITEM TO CHECK Steering Smoothness no restriction of movement no play or looseness Brakes Proper brake lever free play enough brake force parking brake effectiveness Tires...
  • Page 18 USER'S MANUAL Proper free play of throttle lever smooth response quick return to idle position Throttle Drive chain Proper tension adequate lubrication no excessive wear or damage Bolts and nuts are tight no rattle from any parts of the engine when running General condition No visible evidence of Damage WARNING...

  • Page 19: Protection Under Riding

    USER'S MANUAL WARNING Operating this ATV with improper modifications could be hazardous. Improper installation of accessories or modification to this vehicle may cause changes in handling. In some situations, this could lead an accident. Never modify this ATV through improper installation or use of accessories.Refer to the ACCESSORY USE AND LOADING section in this manual.

  • Page 20: Break-In

    USER'S MANUAL or death in an accident. Operating without protective clothing also increases your chances of severe injury in an accident. Always wear an approved crash helmet that fits properly. Always wear eye protection (goggles or face shield) .You should also wear gloves, boots, long sleeve shirt jacket, and long trousers.

  • Page 21: Starting The Engine

    USER'S MANUAL Avoid Constant Low Rotating Speed Operating the engine at constant low rotating speed (light load) can cause parts to glaze and not seat properly. Allow the engine to accelerate freely without exceeding the maximum throttle limit. Allow the Engine Oil to Circulate Before Riding Allow enough idl ing time after warm or cold engine starting.

  • Page 22: Starting Off

    USER'S MANUAL WARNING The ATV will start moving as soon as you start the engine. Unexpected movement could cause you to lose control of the ATV. Be sure to set the parking brake before you start the engine. WARNING Running your ATV indoors where there is little or no ventilation could be hazardous. Breathing in exhaust gases from the ATV could cause severe injury.
  • Page 23 USER'S MANUAL WARNING Operating this ATV on paved surfaces, including sidewalks, paths, parking lots, driveways and streets could be hazardous. ATV tires are designed for off- road use. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to be out of control. Avoid operating the ATV on paved surfaces if possible.
  • Page 24 USER'S MANUAL WARNING Operating this ATV at excessive speeds could be hazardous. Riding at excessive speeds increases your chances of losing control of the ATV, which could result in an accident. Always go at a speed that is proper for the terrain, visibility operating conditions,your skills and the experience. WARNING Attempting wheelies,jumps, and other stunts could be hazardous.
  • Page 25 USER'S MANUAL WARNING Failing to use extra care when operating on excessively rough, slippery, or loose terrain could be hazardous. Failing to use extra care could cause loss of traction. This could result in an accident, including an orerturn. Do not operate under these conditions until you have learned and practised the skills necessa ry to control the ATV on such terrain.
  • Page 26 USER'S MANUAL WARNING The ATV may start moving as soon as you release the parking brake. Unexpected movement could cause you to lose control of the ATV. Make sure to apply the rear brake before you release the parking brake. When be sure that the engine is warm, release the rear brake.

  • Page 27: Braking

    USER'S MANUAL BRAKING To stop the ATV,first release the throttle lever.and then apply the rear and front brake smoothly. WARNING Braking while turning the ATV could be hazardous. Use of the brake when turning could cause the ATV to slide or roll over. Use the brake to slow down before you begin to turn.

  • Page 28: Turning

    USER'S MANUAL TURNING To turn the ATV,the rider must use the proper technique.Because this vehicle has a solid rear axle, both rear wheels always turn at the same speed.This means that if the rear wheels are getting equal traction, the vehicle will tend to move straight ahead.this is because the rear wheels will travel the same distance.

  • Page 29: Skidding Or Sliding

    USER'S MANUAL body farther into the turn as you go faster or turn more sharply.This prev ents the vehicle from tipping over to the outside of the turn.If your ATV starts to tip while turning,lean your body farther into the turn while gradually reducing the throttle and making the turn wider.

  • Page 30: Operation On Hills

    USER'S MANUAL OPERATION ON HILLS WARNING Operating this ATV on excessively steep hills could be hazardous. The ATV could overturn easily on extremely steep hills than on level surfaces or small hills. Never operate the ATV on hills which is too steep for the ATV or for your abilities.practise on smaller hills before trying larger hills.
  • Page 31 USER'S MANUAL To climb a hill with the ATV,following the directions below. 1. Speed up and maintain a steady speed before reaching the bottom of the hill. Remember that you must ride at a steady speed all the way to the top of the hill. 2.
  • Page 32 USER'S MANUAL If you lose forward movement,or begin to roll backwards, follow these instructions. 1. Lean farther forward,uphill. 2. Never apply the rear brake if the vehicle has begun to roll backwards. 3. After the vehicle has stopped, apply the rear brake. 4.
  • Page 33 USER'S MANUAL To ride down a hill with the ATV,follow the instructions below. 1. Check the terrain carefully for any obstacles before you go down the hill. 2. Point the ATV straight down the hill. 3. Transfer body to the rear by sliding back on the seat. 4.

  • Page 34: Riding Over Obstacles

    USER'S MANUAL 2.steer slightly uphill, if necessary, to maintain a straight course. RIDING OVER OBSTACLES WARNING Operating this ATV over obstacles improperly could be hazardous. Improperl y crossing obstacles could cause loss of control or a collision.It would also cause the ATV to overturn. Follow the procedures in this section carefully when crossing over obstacles.
  • Page 35 USER'S MANUAL a suitable spot for crossing.When crossing ,operate the ATV at a slow, steady speed.Be careful not to damage banks when crossing. WARNING Operating this ATV through deep or fast flowing water could be hazardous. The ATV tires may float,loss of traction and then loss of control. This could lead an accident. Never operat e this ATV in fast flowing water or in water deeper the described in this section.Remember that wet brakes may reduce the stopping ability.
  • Page 36 USER'S MANUAL Move the ATV forward and backward to check that the wheels roll freely.if you can not move the ATV,the tires may be frozen to the ground,or the brakes may be forzen to the wheels,if the tires are frozen to the ground,pour warm water around them to melt the ice,if the brakes are frozen, bring the ATV to a warmer area to thaw out the brakes.
  • Page 37 USER'S MANUAL WARNING Operating the ATV with out a properly function brake system could be hazardous. Wet or frozen brakes will increase stoppoing distance. This will in crease your chance of having an accident. Be sure to inspect the brakes before riding the vehicle in cold weather as described above. Dressing for Cold Weather Riding WARNING Operating your ATV in cold weather without proper clothing could be hazardous.
  • Page 38 USER'S MANUAL We strongly recommend that if you do any cold - weather riding , you must familiarize your self with the symptoms , treatment , and prevention of hypothermia . Information is available at libraries and through government agencies. Plan your winter rides with safety and comfort in mind .

  • Page 39: Accessory Use And Vehicle Loading

    USER'S MANUAL WARNING Failing to use extra care when operating on slippery sufaces such as hard-packed snow and ice could be hazardous. Failing to use extra care could cause loss of trachion or loss of vehicle control,this could result in an accident including an overturn.
  • Page 40 USER'S MANUAL WARNING Operating this ATV with improper modifications could be hazardous. Improper installation of accessories or modification of the vehicle may caus e changes in handling whi ch could lead an accident. Never modify the ATV with improper installation or use of improper accessories . All parts and accessories added to the ATV should be genuine parts or their equivalent designed for use on this ATV .

  • Page 41: Inspection And Maintenance

    USER'S MANUAL INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE Interval Item Initial 1month Every 3 month Every 6 month Air cleaner *Exhaust pipe bolt and muffler bolt *Cylinder head cylinder and muffler Spark plug Idle speed Throttle cable Fuel line *Replace every 4 years *Brakes Inspect every month Tires...
  • Page 42 USER'S MANUAL *Steering *Chassis bolts and nuts Flexible tube *Replace every 4 years *Replace every 2 years Brake fluid I=inspect and clean,adjust,lubricate or replace,if necessary,C=clean,R=replace, T=tighten,L=lubricate. It is very important to inspect and maintain your ATV regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown, at the end of each interval,be sure to perform the maintenance listed.

  • Page 43: Tools

    USER'S MANUAL CAUTION If you use your ATV under severe conditions,it will need maintenance more often than shown in the chart. Operating your ATV under severe conditions causes more wear on your ATV.Severe conditions include operating under frequent full throttle , or in dusty, wet, sandy, or muddy areas. These conditions could cause the ATV to wear more quickly.
  • Page 44 USER'S MANUAL CAUTION Failing to use the proper spark plug could damage your ATV. An improper spark plug may have an incorrect fit or heat range for your engine.This may cause severe engine damage which may not be covered under warranty. Use one of the spark plugs listed below or equivalents.Consult your dealer if you are not sure which spark plug is correct for your vehicle.
  • Page 45 USER'S MANUAL To maintain a hot , strong spark , plug keep the plug free of carbon . Remove carbon from the plug with a wire or pin,and adjust the gap to 0.6-0.7mm for good ignition.Use a thickness piece to check the gap. THE ADJUSTMENT OF THROTTLE LEVER Measure the throttle lever as play To adjust the throttle lever free distance:...

  • Page 46: Adjustment

    USER'S MANUAL WARNING Operating the vehicle with an inadequate throttle lever free distance could be hazardous. Inadequat e throttle lever free dis tance could cause engine speed to rise suddenly when you turn the handlebars. This can lead the rider loss of control. Adjust the throttle lever free distance so that engine idle speed does not rise due to handlebar movement.

  • Page 47: Fuel Hose

    USER'S MANUAL FUEL HOSE Inspect the fuel hose for damage and fuel leakage.lf any defects are found,the fuel hose must be replaced. ENGINE OIL The engine oil shall be chang ed, because the oil will Drain and become dirty easily when the engine is working. To change oil: 1.
  • Page 48 USER'S MANUAL 3. Remove the drain bolt and drain the oil into a bucket. 4. Reinstall the drain bolt. 5. Pour fresh oil of the specified type through the oil litter hole. NOTE : Approximately 900m1 of oil required. 6.Tight the oil cap . WARNING New and used oil could be hazardous.

  • Page 49: Air Cleaner

    USER'S MANUAL CAUTION Running the engine without an adequate amount of engine oil could cause severe engine damage. Running the engine without no engine oil cuold cause engine overheating. Always check the amount of engine oil before starting the engine. AIR CLEANER The air cleaner element must be kept clean gas to provide good engine Power.
  • Page 50 USER'S MANUAL The air cleaner element could become clogged under these conditions,and engine damage may result. Always check the air cleaner element after riding in severe conditions.Clean or replace the element as necessary. If water gets in the air cleaner case,immediately clean the element and the inside of the case. REMOVAL 1 Remove the air cleaner cap.
  • Page 51 USER'S MANUAL Washing the Element Wash the element as the following: 1. Fill a washing pan large enough to hold the element with a nonflammable cleaning solvent. Immerse the element in the solvent and wash it. 2. Squeeze the element by pressin g it between the palms of both hands to remove excess solvent (A).

  • Page 52: Drive Chain

    USER'S MANUAL 4. Reinstall the clea ned element in revers e order of removal. Be sure that the element is securely in position and is properly sealed. CAUTION Failing to position the air cleaner element properly could damage your ATV. Air would bypass the air cleaner element if the element is not positioned properly.This will cause the engine parts to wear more rapidly.

  • Page 53: Drive Chain Cleaning And Oiling

    USER'S MANUAL If you find anything wrong with the drive chain ,solve the problem if you can. If necessary, consult your authorized dealer. The drive chain is damaged means that the sprockets may also be damaged. lnspect the sprockets as the following: •Excessively worn teeth.

  • Page 54: Tires

    USER'S MANUAL You can aadjust the drive chain as the Follow ing: 1. Loosen nuts 1 - 4 and 5 . 2. Adjust the slack in the drive chain by turning the chain adjuster bolt equally to tighten or slacken the chain. 3.
  • Page 55 USER'S MANUAL WARNING Operating this ATV with improper tires, or even improper tire air pressure could be hazardous. If you use improper tires or improper tire air pressure, you may lose control of the A1V. Always use the size and type tires specified. Always maintain proper tire air pressure as described in this section. Tire Tread Condition WARNING Using the very worn tires could be hazardous.
  • Page 56 USER'S MANUAL WARNING Overfilling the air to the tires could be hazardous. If you put too much air into the tire, the tire may burst, and causing severe injury. Check the air pressure from time to time while inflating the tire gradually, until the specified air pressure is obtained.

  • Page 57: Brake

    USER'S MANUAL Tubeless Tire Repair If a leak or flat tire occur due to a puncture, the tire may be repaired using a plug type patch. If the dama ge is from a cut, or if the puncture cannot be repaired using a plug, the tire should be replaced. When operating your ATV in areas where transportation or service facilities are not readily avail able, it is strongly rec ommended thatyou bring a plug type repair kit and a tire air pump with you.

  • Page 58: Front Brake Adjustment

    USER'S MANUAL Front Brake Adjustment 1. Try to move the vehicle backward and forward when the brake pla ys. If th e front wheels can turn, adjust the brake to lock the wheels securely. 2. Measure the amount of free play needed to lock the brake lever, as shown in above, if necessary.

  • Page 59: Battery

    USER'S MANUAL BATTERY Before driving vehicle, you should inspect position of elect rolyte of battery frequently. The position sho uld remain betwe en upper limit and lower limi t. But if the position is under the lower limit, you can only add some distilled water.
  • Page 60 USER'S MANUAL The muffler will be hot enough to burn you after stopping the engine. Wait until the exhaust muffler cools to remove it. 1. Remove the nuts 1 . 2. Start the engine and rev it to blow out the accumulated carbon particles. 3.

  • Page 61: General Lubrication

    USER'S MANUAL GENERAL LUBRICATION Proper lubrication is important for safe, smooth operation and long life of your vehicle. Be sure that all lubrica tion perform during periodic maintenance on the vehicle. Increase intervals when you use your ATV in severe conditions.

  • Page 62: Troubleshooting

    USER'S MANUAL TROUBLESHOOTING The troubleshooting shot guide is provided to help you to find the cause of some common complaints. COMPLAINT: Engi ne is hard to st art or doe s not star t at all. Something is probably wrong with the fuel system or ignition system.
  • Page 63 USER'S MANUAL where there are open flames or sparks. Do not spill the fuel or you may create a fire hazard.Dispose of drained fuel properly. a. Loosen the drain screw which is located under the carburetor . Drain the fuel from the carburetor int o a container.

  • Page 64: Transporting

    USER'S MANUAL Do not perform this check if you are not familiar with the procedure . Do not point the spark plug near the spark plug hole during this test. Do not do this test if you have a heart condition or wear a pacemaker. COMPLAINT: Engine stalls 1 .Make sure there is enough fuel in the fuel tank.

  • Page 65: Cleaning Procedure

    USER'S MANUAL area where there are open flames or sparks. Do not spill the fuel or you may create a fire hazard.Dispose of the drained fuel properly. CAUTION Failing to secure the ATV properly could be hazardous. Failing to secure the vehicle properly may result in an accident or damage to the vehicle. When transporting the ATV, lock the parking brake lever and tie down the vehicle securely with straps,rope,or some other suitable means.Use extra tie downs when you transport the vehicle in the standing position.
  • Page 66 USER'S MANUAL CAUTION High pressure washers could damage your ATV. High pressure washers such as those found at coin-operated car washes have enou gh pressure to damag e the parts of your ATV.It may cause rust,corrosion and increase wear. Do not use high pressure washers to clean your ATV. WASHING YOUR ATV With some care,your ATV can be washed in a similar manner to washing an automobile.

  • Page 67: Storage Procedure

    USER'S MANUAL INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe. For extended life of your ATV, lubricate accord ing to "GENERAL LUBRICATION" section. Follow the procedures in the "INSPECTION BEFORE RIDING" section to check your ATV for any problems that may have arisen during your last riding.
  • Page 68 USER'S MANUAL FUEL Drain the fuel from the fuel tank by a hand pump. Drain the fuel from the carburetor by releasing the carburetor drain screw. WARNING Draining the fuel would be hazardous. Fuel could catch fire if you do not handle it properly. When draining the fuel from fuel tank, be sure to shut the engin off.

  • Page 69: Serial Number Location

    USER'S MANUAL 3.Perform the INSPECTION BEFORE RIDING as listed in this manual. 4.Start the vehicle as outlined in this manual. SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get title documents for your ATV.You also need these numbers to help your dealer when you order parts.

  • Page 70: Specifications

    USER'S MANUAL ATV9O-7 SPECIFICATIONS DIMENSIONS AND DRY MASS Overall Length ......................65.03in(1650mm) Overall width ........................ 35.08in(890mm) Overall height ......................41.38in(1050mm) Wheelbase ........................37.44in(950mm) Front tread ........................26.80in(680mm) Rear tread ........................26.01in(660mm) Ground clearance ......................3.94in(100mm) Seat height ........................26.80in(680mm) Dry Weight ........................
  • Page 71 USER'S MANUAL TRANSMISSION Primary Reduction ......................... 4.095 Final Reduction ..........................2.652 Driven Chain ......................D.I.D482.8Olinks Front Brake .......................... Drum brake Rear Brake ..........................Disc brake Front tire size ..........................19× 7-8 Rear tire size .......................... 18× 9.5-8 ELECTRICAL Ignition type ............................
  • Page 72 USER'S MANUAL MAINTENANCE RECORDS This bike's traveled mileage is Kilometer Mileage(km) Times Date Items Maintained Dealer Oil / Filter 1000 All nuts 2000 Oil / Filter 3000 4000 Oil / Filter 5000 Air Filter 6000 7000 Oil / Filter 8000 9000 Oil / Filter...
  • Page 73 USER'S MANUAL MAINTENCE RECORDS This bike's traveled mileage is Kilometer Mileage(km) Times Date Items Maintained Dealer Oil / Air Cleaner 10000 Spark plug / Brake fluid...
  • Page 74 USER'S MANUAL ATV90 - 7CIRCUIT DIAGRAM RD90...

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