Sharp MX-FNX9 Service Manual

Digital full color multifunctional system option finisher / punch module
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[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SPECIFICTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[3] UNPACKING AND INSTALLATION
* For how to unpacking and installation, refer to the installation manual (00ZMX3100/I1E).
[4] EXTERNAL VIEW AND INTERNAL STRUCTURE . . . . . . . . . . . . . 4-1
[5] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[7] MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[9] SELF DIAGNOSTICS AND TROUBLE CODES . . . . . . . . . . . . . . . 9-1
[10] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SERVICE MANUAL
DIGITAL FULL COLOR
MULTIFUNCTIONAL SYSTEM OPTION
FINISHER / PUNCH MODULE
MODEL
CONTENTS
SHARP CORPORATION
CODE: 00ZMXFNX9/S1E
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.

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Summary of Contents for Sharp MX-FNX9

  • Page 1 CODE: 00ZMXFNX9/S1E DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEM OPTION FINISHER / PUNCH MODULE MX-FNX9 MX-PNX1A/B/C/D MODEL CONTENTS [1] PRODUCT OUTLINE ........1-1 [2] SPECIFICTIONS .
  • Page 2: Table Of Contents

    [1] PRODUCT OUTLINE....1-1 [6] DISASSEMBLY AND ASSEMBLY 1. MX-FNX9 ......6-1 [2] SPECIFICTIONS 2.
  • Page 3 50 LICENSE KIT COMMUNICATION MODULE KEYBOARD MX-FR10U MX-FR10 MX-USX1 MX-US50 MX-AMX2 MX-KBX1 SHARPDESK SHARPDESK EXTERNAL Memory 5 LICENSE KIT 100 LICENSE KIT ACCOUNT MODULE MX-USX5 MX-USA0 MX-AMX3 EXPANSION SHARPDESK MEMORY BOARD 10 LICENSE KIT MX-SMX3 MX-US10 MX-FNX9 PRODUCT OUTLINE 1 – 1...
  • Page 4 Tray (supporting soft SW) X: 182 - 432mm (7_1/ 417) Y: 132 - 297mm (5_1/ 411_5/8) Manual feed X: 148 - 432mm (5_1/ 217) Y: 100 - 297mm (5_1/ 211_5/8) *3: Thick paper (129g/m2 or above: Out of performance assurance) MX-FNX9 SPECIFICTIONS 2 – 1...
  • Page 5 105 x 518 x 170 (mm), 4 9/64 x 20 25/64 x 6 45/64 (inch) Weight Approx. 3.5kg (7.7 lbs) Packaged items Parts for mounting, instructional label for punch direction, instructional label for garbage pickup, installation cautionary note *1: Auto switching: 2 holes/3 holes MX-FNX9 SPECIFICTIONS 2 – 2...
  • Page 6 2 holes (MX-PNX1A) A: 80±1mm φ6.5mm B: 12±3mm φ8.0mm 3 holes (MX-PNX1B) A: 108±1mm B: 12±3mm φ6.5mm 4 holes (MX-PNX1C) A: 80±1mm B: 12±3mm 4 holes (wide) (MX-PNX1D) A: 70±1mm φ6.5mm B: 12±3mm C: 21±1mm MX-FNX9 SPECIFICTIONS 2 – 3...
  • Page 7 Bundle exit paper transport roller Paper exit roller Bundle exit paper transport roller Inlet port paper transport roller Inlet port paper transport roller Take-up belt B. Sensors and switches (1) MX-FNX9 16,17,18 MX-FNX9 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 – 1...
  • Page 8 “H” The paper surface is upper than the reference level. “H” “L” The paper surface is at the reference level. “L” “L” The paper surface is lower than the reference level. MX-FNX9 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 – 2...
  • Page 9 Detects the paper edge in the rear side of A3 or TP55 on the control PWB of the inner finisher resist sensor 6 sensor A4 size width direction of the machine. is driven to “L” when paper is provided. MX-FNX9 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 – 3...
  • Page 10 Drives the flapper to select the entry path between the finisher inside and the reverse path. FFAN Cools the inlet port of the finisher. – Control PWB Controls the inner finisher. MX-FNX9 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 – 4...
  • Page 11 Controls the punch unit. – LED light emitting PWB Detects the paper rear edge and the punch horizontal resist. – LED light receiving PWB Detects the paper rear edge and the punch horizontal resist. MX-FNX9 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 – 5...
  • Page 12: Electrical Mechanism Diagram

    [5] OPERATIONAL DESCRIPTIONS MX-FNX9 Service Manual 1. Electrical mechanism diagram A. Transport, paper exit section PCB-CONT PF4141K200 FPDS FRLD FINRPS FSWM FBRD FBRS FDSW FFAN MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 1...
  • Page 13 B. Staple section and aligment section PCB-CONT PF4141K200 FRJHPD FRJM FSTPD FJPD FFJM FFSM FSHPD(*HP) FSD(LS) FSTD(*READY) FFJHPD FSTHPD MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 2...
  • Page 14 C. Paper exit tray section PCB-CONT PF4141K200 FULD FMLLD FLLD FTLM FSLD1 FBED FSLD2 FSLS MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 3...
  • Page 15 D. Punch unit (MX-PNX1A/B/C/D) FPRPD FPPD1~FPPD6 FPHPD FPPEND FPNM FPSHPD FPSM FPDD PCB-PUNCH YA1035K200 MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 4...
  • Page 16: Outline Of The Transport Path

    Paper rear edge sensor (FPPEND) Paddle Main unit paper exit roller Alignment plate Stapler Paper exit roller Paper stopper Take-up belt Empty sensor (FSTPD) Inlet port sensor (FED) Paper holding lever Inlet port roller MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 5...
  • Page 17: Non-Sort Mode

    (FED) to shift the alignment plate to 15mm outside the paper, and enter the standby state. After transport of a certain amount, the roller up/down motor (FSWM) is driven to lift the bundle exit roller, stopping the bundle exit motor (FAM). MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 6...
  • Page 18: Staple Mode

    When the charged. paper length is 216mm or less, the paper exit speed of the sec- ond and later sheets from the main unit is 280mm/sec. MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 7...
  • Page 19 "A-1)." When paper is transported by 10mm after the paper rear edge passes the bundle exit roller, the bundle exit motor (FAM) is decelerated to 200mm/sec. MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 8...
  • Page 20: Punching Process

    When the paper rear edge passes the paper rear edge sensor, the transport motor (FRM) is stopped and paper transport is stopped. When the paper is stopped, the punch motor (FPNM) is driven to punch at the paper rear edge. MX-FNX9 OPERATIONAL DESCRIPTIONS 5 – 9...
  • Page 21 Remove the inner finisher from the main unit. Refer to A-(1). Remove the left cover and the bottom cover. Remove the screw, and remove the rail stay. Remove the inner finisher from the main unit. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 1...
  • Page 22 Remove the paddle holders, and remove the paddles. (3) Inlet port sensor Remove the inner finisher from the main unit. Refer to A-(1). Remove the sensor holder, and remove the inlet port sensor. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 2...
  • Page 23 Remove the parts, and remove the bundle exit paper transport Slide the stapler drive unit. Disconnect the connector from the roller. PWB. Remove the roller up/down motor unit. Remove the roller up/down motor. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 3...
  • Page 24 Remove the reverse guide unit. Refer to A-(5). Remove the PWB. Refer to F-(1). Remove the flapper solenoid. Refer to B-(2). Remove the slide rail. Remove the slider fixing bracket and remove the earth terminal. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 4...
  • Page 25 Remove the tray unit. Refer to B-(10). Remove the bottom plate. Refer to B-(10). Disconnect the connector, and remove the transport motor. 11) Remove the spring, and remove the parts. Remove the inlet port gate. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 5...
  • Page 26 (1) Alignment motors F and R Remove the inner finisher from the main unit. Refer to A-(1). Remove the inner cover. Refer to A-(2). Remove the tray unit. Refer to B-(10). Remove the load cover. Refer to B-(10). MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 6...
  • Page 27 Remove the inner cover. Refer to A-(2). Remove the tray unit. Refer to B-(10). Remove the process tray unit. Refer to C-(1). Remove the bracket and the empty sensor. Remove the align- ment plate HP sensors F and R. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 7...
  • Page 28 Remove the inner finisher from the main unit. Refer to A-(1). Remove the inner cover. Refer to A-(2). Remove the tray unit. Refer to B-(10). Remove the load cover. Refer to C-(1). Remove the parts, and remove the sensor lever. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 8...
  • Page 29 Remove the inner finisher from the main unit. Refer to A-(1). Remove the tray unit. Refer to B-(10). Remove the tray left bracket and the tray drive unit. Remove the tray drive unit. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 9...
  • Page 30 Remove the inner cover. Refer to A-(2). Remove the spring, and remove the interlock sensor lever. Remove the front cover switch, and disconnect the connector. Yellow Remove the tray paper empty sensor. Blue MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 10...
  • Page 31 PWB. Remove the dust box. (3) Punch horizontal resist motor Remove the punch unit. Refer to A-(1). Remove the guide cover. Disconnect the connector, and remove the harness guide. Remove the punch cover. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 11...
  • Page 32 (5) Punch motor Remove the rear position sensor. Remove the punch unit. Refer to A-(1). Disconnect the connector, and remove the link plate. Remove the spring, and separate the upper unit and the lower unit. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 12...
  • Page 33 Remove the drive bracket, and remove the full sensor. (9) Horizontal shift HP sensor Remove the punch unit. Refer to A-(1). Remove the guide cover and the harness guide. Refer to A- (3). Disconnect the connector, and remove the harness. MX-FNX9 DISASSEMBLY AND ASSEMBLY 6 – 13...
  • Page 34: Maintenance System Table

    Sensors Discharge brush Stapler unit Replacement reference: Replace the unit for every 200K stapling. Punch unit Replacement reference: Replace the unit for every 1000K punching. Staple cartridge User replacement for every use of 5,000 pcs. MX-FNX9 MAINTENANCE 7 – 1...
  • Page 35: Setting Item List

    0.155mm Large value: The REAR position distance between the adjustment staple position and the (One position, paper edge becomes rear) shorter. Small value: The distance between the staple position and the paper edge becomes longer. MX-FNX9 ADJUSTMENTS 8 – 1...
  • Page 36 ; REAR ADJUST C:100 ; STAPLE REAR 2~ 18 ] D:100 ; STAPLE FRONT ADJ 3 Flapper solenoid adjustment When the flapper solenoid is disassembled, an adjustment is required when assembling. (Disassembly and assembly: Refer to 6-2.) MX-FNX9 ADJUSTMENTS 8 – 2...
  • Page 37: Trouble Code And Troubleshooting

    Case 2 Cause Control PWB trouble Check & If the phenomenon is not removed though the Remedy sensor level is changed by turning ON/OFF each sensor, replace the control PWB. MX-FNX9 SELF DIAGNOSTICS AND TROUBLE CODES 9 – 1...
  • Page 38 If the voltage does not satisfy the above condition, replace the sensor. Case 5 Cause Motor coil disconnection Check & Perform the conduction test of the coil. If there Remedy is no conduction, replace the stapler. MX-FNX9 SELF DIAGNOSTICS AND TROUBLE CODES 9 – 2...
  • Page 39 After checking the above 1 to 3, if the phenomenon Remedy is not removed though the sensor level is changed and if the motor does not operate in the motor single operation mode, replace the control PWB. MX-FNX9 SELF DIAGNOSTICS AND TROUBLE CODES 9 – 3...
  • Page 40: Circuit Descriptions

    R1 is the current-limiting resistor of the light emitting diode. R6 R5 is the current-limiting resistor of the light emitting diode. is the load resistor of the sensor. R15 is the load resistor of the sensor. MX-FNX9 ELECTRICAL SECTION 10 – 1...
  • Page 41 The home position is detected by interruption of lights with the R36 is the load resistor of the sensor. actuator of the light-shielding plate. Signals are inputted to the CPU (IC10-57pin) through the noise filter of R29 and C9. MX-FNX9 ELECTRICAL SECTION 10 – 2...
  • Page 42 (R_MOT_CW/CCW) outputted from the CPU (IC10-21pin). The analog signal (R_MOT_REF) outputted from the DA converter (IC11-3pin) is divided into a certain voltage with R70 and R71. The divided voltage is inputted to IC5-7pin to set the motor current value. MX-FNX9 ELECTRICAL SECTION 10 – 3...
  • Page 43 The analog signal (RO_MOT_REF) outputted from the DA converter (IC11-4pin) is divided into a certain voltage with R90 and R114. The divided voltage is inputted to IC16-3, 14pin to set the motor current value. Roller up/down motor (FSWM) Not installed Staple shift motor (FSM) drive circuit Staple shift motor (FSM) Not installed MX-FNX9 ELECTRICAL SECTION 10 – 4...
  • Page 44 IC18-3, 4pin to set the motor current value. The logic of the standby signal (MOT_STY) outputted from the DA converter (IC11-7pin) is H when the motor can be operated (READY state). MX-FNX9 ELECTRICAL SECTION 10 – 5...
  • Page 45 R168 and C130 to the CPU (IC10-20pin) by the open drain output of the fan built-in circuit. The logic of the signal inputted to the CPU is H when locked. MX-FNX9 ELECTRICAL SECTION 10 – 6...
  • Page 46 IC12-2pin (SK) is the serial clock pin. Serial data are inputted to this pin and sent in synchronization with the clock. IC12-3pin (DI) is the serial data input pin, and IC12-4pin (DO) is the serial data output pin. MX-FNX9 ELECTRICAL SECTION 10 – 7...
  • Page 47 The logic of a signal inputted to the CPU on the inner finisher circuit is fixed to H when the punch dust container is full. R2 is the current limit resistor of the light emitting diode, and R6 is the load resistor of the sensor. MX-FNX9 ELECTRICAL SECTION 10 – 8...
  • Page 48 CPU. R65 is the load resistor of the photo transistor. The logic of the signal inputted to the CPU is L when paper is provided. The threshold voltage of the comparator on the inner finisher circuit is 5V divided with R100 and R101. MX-FNX9 ELECTRICAL SECTION 10 – 9...
  • Page 49 This circuit controls the punch motor (FPNM) rotation/stop, and the rotating direction, and is composed of the CPU (IC10) on the finisher circuit and the FET (Q1, 2, 3, 4). The CPU (IC10-98,99,100pin) outputs the punch motor (FPNM) drive forward rotation signal, the reverse rotation signal, and the brake signal to control the DC motor. MX-FNX9 ELECTRICAL SECTION 10 – 10...
  • Page 50 This circuit is the light receiving (PTR) circuit of the paper rear edge sensor (FPPEND) and the paper horizontal resist sensor (FPPD1 – 6) circuit on the inner punch circuit. When light is received from the LED, the collector signal flows through PT1 – 7. MX-FNX9 ELECTRICAL SECTION 10 – 11...
  • Page 51: Block Diagram

    EMPS JHPS1 JHPS2 ENTS RUDS P_SOL KKBS S_SOL BR_SOL F_SOL Stapler DC+5V unit DC+24 open/close Drawer detection circuit connector Rush current DC+24 prevention DC+24V F_SW circuit 5V power DC+5V interruption DC+5V circuit PBA -CONT MX-FNX9 ELECTRICAL SECTION 10 – 12...
  • Page 52 B. MX-PNX1A/B/C/D Punch unit Inner finisher PBA -PTR PBA -LED FULS Sensor I/O circuit Driver REARS circuit YHPS DC+24V DC+5V Drawer connector PBA-PUNCH MX-FNX9 ELECTRICAL SECTION 10 – 13...
  • Page 53: Actual Wiring Diagram

    Tray intermediate lower limit sensor (FMLLD) (FLLD) Tray paper empty sensor (FBED) Paper surface sensor 1 (FSLD1) Paper surface sensor 2 (FSLD2) (FSTHPD) (FSTPD) Alignment plate HP sensor F (FFJHPD) Alignment plate HP sensor R (FRJHPD) MX-FNX9 ELECTRICAL SECTION 10 – 14...
  • Page 54 Adjustment plate position sensor (FJPD) (FFAN) Stapler shift motor (FSM) (FTLM) Alignment motor F (FFJM) Alignment motor R (FRJM) Roller upper/lower motor (FSWM) Bundle exit motor (FAM) Transport motor (FRM) MX-FNX9 ELECTRICAL SECTION 10 – 15...
  • Page 55 B. MX-PNX1A/B/C/D MX-FNX9 ELECTRICAL SECTION 10 – 16...
  • Page 58  COPYRIGHT 2008 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.

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