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Operator's Manual
Part No. 91678
Release Date: March 26, 2002
Revision Date: May 12, 2014
Revision: F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
E Cornelius Inc; 2002–2005
CORNELIUS INC
www.cornelius.com
ICE/BEVERAGE DISPENSERS
MODELS: TJ200/250/300B
TJ200/250/300BC
TJ200/250AB
TJ200/250ABC
TJ200/250/300KB
TJ200/250/300KBC
PRINTED IN U.S.A
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Table of Contents
Related Manuals for Cornelius TJ200
Summary of Contents for Cornelius TJ200
- Page 1 Part No. 91678 Release Date: March 26, 2002 Revision Date: May 12, 2014 Revision: F THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment E Cornelius Inc; 2002–2005 PRINTED IN U.S.A...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... GENERAL DESCRIPTION . - Page 3 ......FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC . . .
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Page 4: Safety Precautions
GENERAL DESCRIPTION The Remcor TJ200 and TJ300 series of ice dispensers solve your ice service needs the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, or to be used with one of several “piped ice”... -
Page 5: Specifications
SPECIFICATIONS Model Designation: TJ Ice Storage Capacity TJ200 = 200 lbs. TJ250 = 250 lbs. TJ300 = 300 lbs. Cabinetry Options: Neutral beige, baked enamel finish and wood grain vinyl-clad upper front panel. All Stainless Steel. Ice-Fill Options: (No Letter) Manually filled from remote ice maker. -
Page 6: Ice Maker
This kit contains parts and instructions necessary to connect the ice maker to the ice dispenser. Be sure the kit you receive is proper for your ice maker. The following kits are approved for use on the TJ200 / 250 / 300 “A,”... -
Page 7: Installation Instructions
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be sealed to the counter The template drawing (Figure 10 and 11) indicate open- ings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. -
Page 8: Operating Instruction
OPERATING INSTRUCTION 1. Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which ener- gizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, al- lowing ice to push out the gate opening. 2. -
Page 9: Cleaning Instructions
CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. -
Page 10: Beverage Systen
CLEANING TANK – Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to 1 gallon of warm (120_F) potable water. RINSING TANK – Fill with warm (120_F) potable water. SANITIZING TANK – Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200 PPM. -
Page 11: Maintenance
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). -
Page 12: Gate Restrictor Plate
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor INSTALL PLATE ON STUDS AS SHOWN FIGURE 1. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser. -
Page 13: Troubleshooting Guide
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de- fect. -
Page 14: Figure 2. Wiring Diagram Tj200 / 250 / 300-B
PORTION TIMER SERVICE INFORMATION DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POW- ER BEFORE SERVICING UNIT. DISPENSE SWITCH SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS FIGURE 2. WIRING DIAGRAM TJ200 / 250 / 300-B 91678... -
Page 15: Figure 3. Wiring Diagram Tj200 / 250 / 300-Bc, Ab, Abc, Kb, Kbc
DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POW- ER BEFORE SERVICING UNIT. DISPENSE SWITCH SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC 91678... -
Page 16: Figure 4. Plumbing Schematic (8 Valves)
VALVES MANIFOLDS BEHIND VALVES COLDPLATE 6,7,8 SYRUP SYRUP INLETS INLETS WATER INLETS MAY BE CARBONATED OR NON CARBONATED NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. -
Page 17: Figure 5. Plumbing Schematic (10 Valves)
VALVES COLDPLATE 1,5,6,7, SYRUP SYRUP 8,9,10 INLETS INLETS WATER INLETS MAY BE CARBONATED OR PLAIN WATER NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS, SINK HAS TO BE REMOVED. TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. -
Page 18: Figure 6. Beverage System Wiring
120 VAC 60 HZ 1 PH COLD PLATE MOTOR (OPTIONAL) TRANSFORMER 24V. BEVERAGE FAUCET (TYPICAL) FIGURE 6. BEVERAGE SYSTEM WIRING 91678... -
Page 19: Figure 7. Beverage System Schematic "-B" Models
OPTIONAL-FOR DIET REGULATORS OR ROOT BEER FAUCETS 5-15 PSIG 15-50 PSIG TANK SYRUP TANKS NOTE: REFERENCE ONLY NOT FOR CONSTRUCTION 60-100 PSIG OPTIONAL: PRESSURE REGULATOR WATER SUPPLY COLD PLATE OR REMCOR ”B” ICE/BEVERAGE DISPENSER ICE BANK ITEMS OUTSIDE OF BROKEN LINES NOT FILTER INCLUDED WITH UNIT. -
Page 20: Figure 8. Beverage System Schematic "-Bc" Models
OPTIONAL-FOR DIET REGULATORS OR ROOT BEER FAUCETS 5-15 PSIG NOTE: REFERENCE ONLY NOT FOR CONSTRUCTION 15-50 PSIG TANK SYRUP TANKS 60-100 PSIG OPTIONAL: PRESSURE REGULATOR WATER REMCOR ”BC” ICE/BEVERAGE SUPPLY DISPENSER ITEMS OUTSIDE OF BROKEN LINES NOT INCLUDED WITH UNIT. FILTER COLD PLATE CARBONATOR... -
Page 21: Figure 9. Beverage System Schematic -Bc Models 19 X 28 Cold Plates With Front Inlet Fittings
OPTIONAL-FOR DIET NOTE: REFERENCE ONLY REGULATORS OR ROOT BEER NOT FOR CONSTRUCTION FAUCETS 5-15 PSIG 15-50 PSIG TANK SYRUP TANKS NON-CARB WATER WATER HOOK UPS-MAY BE CARBONATED OR PLAIN WATER AS REQUIRED 6,7,8 REMCOR ”BC” ICE/BEVERAGE 60-100 PSIG DISPENSER ITEMS OUTSIDE OPTIONAL: PRESSURE OF BROKEN LINES NOT REGULATOR... -
Page 22: Figure 10. Mounting Template Tj200 / 250-B, Bc, Kb, Kbc - Tj200 / 250-Ab, Abc
1 1/8 DIA. ACCESS HOLE FOR ELECTRICAL SUPPLY CONDUIT. FOUR 3/8 DIA. HOLES FOR SECURING UNIT TO COUNTER. 1/2 DIA. ACCESS HOLE FOR ICEMAKER CONTROL BULB. FIGURE 10. MOUNTING TEMPLATE TJ200 / 250-B, BC, KB, KBC - TJ200 / 250-AB, ABC... -
Page 23: Figure 11. Mounting Template Tj300 - Tj250 With 19 X 28 Cold Plate
3 1/16 2 1/16 6 15/16 16 3/4 É É É É É É 1 1/4 4 3/32 É É É É É É É É É É É É É É É É É É É É É É É É É... -
Page 24: Figure 12. Exploded View Upper Section
FIGURE 13. EXPLODED VIEW UPPER SECTION FIGURE 12. EXPLODED VIEW LOWER SECTION 91678... -
Page 25: Exploded View Upper And Lower Parts List
22082 25454R Lid-Removable 22084 50963 50963 22084 25452 Cover Assembly - Rear ––––– 22047 22047 22047 25744 Agitator (TJ200) 22047 22047 22047 22047 ––––– Agitator (TJ250) 20858 20858 20858 Agitator Keyway (Fits inside shaft of the agitator) ––––– ––––– 22339 –––––... - Page 26 40444 40444 40444 40444 McCann Fast Flow 40400 40400 40400 40400 40400 Cornelius “Pepsi” 40445 40445 40445 40445 40445 Cornelius Fast Flow 40404 40404 40404 40404 40404 Dole 40483 40483 40483 40483 40483 Dole Fast Flow 40446 40446 40446 40446...
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Page 27: Figure 14. Solenoid Assembly
FIGURE 14. SOLENOID ASSEMBLY Index Part No. Qty. Name 22889 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8–32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50753 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754...