Cornelius Titan 4HC Installation, Operation & Service Manual
  1. Manuals
  2. Brands
  3. Cornelius Manuals
  4. Beverage Dispenser
  5. Titan 4HC
  6. Installation, operation & service manual

Cornelius Titan 4HC Installation, Operation & Service Manual

Post-mix beverage dispenser
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Titan_4HC
POST-MIX BEVERAGE DISPENSER
Installation, Operation & Service Manual
Publication Number: 890569406
Revision Date: 2022.9.30
Revision: 1.2
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Titan 4HC and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Cornelius Titan 4HC

Summary of Contents for Cornelius Titan 4HC

  • Page 1 Titan_4HC POST-MIX BEVERAGE DISPENSER Installation, Operation & Service Manual Publication Number: 890569406 Revision Date: 2022.9.30 Revision: 1.2 Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is sub- ject to all of the restrictions and limitations contained in the Commercial Warranty.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS ......................1 SAFETY INSTRUCTIONS Read and Follow ALL Safety Instructions ..................1 Safety Overview .......................... 1 Recognition ..........................1 Different Types of Alerts ........................1 Safety Tips ............................1 Qualified Service Personnel......................2 Safety Precautions ........................... 2 Shipping And Storage ........................
  • Page 4 OPERATIO ............................14 Instructions ............................. 14 Dispensing Product ........................14 Replenishing Syrup Supply ......................14 Tank System ........................14 Bag-In-Box System ......................14 Adjustments ........................... 14 Water-to-Syrup Ratio Adjustment ..................... 14 Cleaning and Checks ........................15 Daily Cleaning .......................... 15 Daily Checks ..........................

  • Page 5: Safety Instructions

    Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. • Keep your unit in proper working condition and do not allow unauthorized modifications to the unit. ©2016, Cornelius Inc.

  • Page 6: Qualified Service Personnel

    Detachable cord sets should meet the below requirements: • Cord type should be H05VV-F or stronger, with earthing conductor; • Cord section should be minimum nominal cross-sectional area of 1.0mm^2; • Plug should also be earthing type and obtain approval with above cord. ©2016, Cornelius Inc.

  • Page 7: Sound Level

    Adjustable water flow regulators and syrup flow regulators, located on dispensing valves, are easily accessible. Features: • Key-lock switch • Circuit breaker • Lighted merchandiser • Built-in carbonator • Syrup pump kit (optional) • Removable refrigeration deck (s) • Removable drip tray ©2016, Cornelius Inc.

  • Page 8: Unit Specification

    – 90°F (32.2°C) ambient temperature – Two 12-oz. drinks per minute – Drink temperature <40° F (4.4° C) for CSD and <42° F (5.5° C) for NCB Draw Capacity: 60 cups at 12OZ/2 cups per minute at 90°F (32.2°C) ambient ©2016, Cornelius Inc.

  • Page 9: Miscellaneous Information

    Syrup and carbonated water meet simultaneous at the dispensing valve resulting in a carbonated drink being dispensed. A still (non-carbonated) drink is dispensed in the same manner as the carbonated drink except plain water is substituted for carbonated water. ©2016, Cornelius Inc.
  • Page 10 NOTE ©2016, Cornelius Inc.

  • Page 11: Installation

    If any damages exist, file a claim with the shipment carrier. Accessories Part No. Quantity Cup rest Power cord Drain Pipe Decals Varies with dispenser 1 set Manual Valve key 1 set DIMENSIONS Figure 3 ©2016, Cornelius Inc.

  • Page 12: Installation Requirements

    CAUTION — This unit is designed for indoor installation only (in non-harsh environments). CAUTION — If the unit is exposed to freezing temperature, water in the unit will freeze and may damage the unit. CAUTION — Avoid spillage into the top vents. ©2016, Cornelius Inc.

  • Page 13: Installation Procedure

    Removable Drip tray Figure 4 （Reference model） Note: The figure 4 is for 3CSD+1Flex. model. The pipeline interfaces and valve configuration of other models are slightly different. Please refer to the label on the actual model for pipeline connection. ©2016, Cornelius Inc.
  • Page 14 The Unit remains turned off until the ice bank control three stainless-steel pins are free of ice. Once this happens, the ice bank control module starts the refrigeration compressor and the condenser fan motor. -10- ©2016, Cornelius Inc.

  • Page 15: Connect Syrup, Water And Carbonated Water Lines

    3. The Pioneer dispenser with integral cold carbonator requires CO supply pressures of 5.2 bar (75 psi). 4. Bleed air from the lines with the carbonator tank relief valve. 5. Check the system for gas leaks. -11- ©2016, Cornelius Inc.

  • Page 16: Connect Electrical Power

    To increase reading turn clockwise. 5. Next set syrup flow adjuster to get the desired ratio. 6. Test the valve and adjust until a consistent ratio is delivered three consecutive times. -12- ©2016, Cornelius Inc.

  • Page 17: Adjusting Flow Rates

    If the desired finished drink flow rate is 3.0 ounces per second, then the water flow rate is 2.5 Oz./sec. and the syrup flow rate is 0.5 Oz./sec (The water at 2.5 Oz./sec. is five times the 0.5 Oz./sec. syrup flow rate). Flow Rates Oz./sec. Based on 5:1 Ratio -13- ©2016, Cornelius Inc.

  • Page 18: Operatio

    2. Rinse the disconnects in warm water to remove any syrup residue. 3. Install a full bag-in-box and connect the syrup tube. Adjustments Water-to-syrup ratio an adjustment The ratio adjustment should only be done by a qualified service person. -14- ©2016, Cornelius Inc.

  • Page 19: Cleaning And Checks

    30 seconds. C. Allow the sanitizing solution to remain in circuits for at least 10 minutes but no more than 15 minutes. D. Dispense from the valve until the whole sanitization solution is used up. -15- ©2016, Cornelius Inc.

  • Page 20: Sanitizing Bag-In-Box Syrup System

    Push the valve lever and dispense the drink 0.4 Liter, then stop 10 seconds .Repeat this step and complete after 10 minutes. 2) Sanitizing by sanitation solution, and keep the solution in all position of system for 60 minutes. 3) Use sanitation solution to clean the system continuously by 10 minutes.[Same as 1) ] -16- ©2016, Cornelius Inc.
  • Page 21 Push the valve lever and dispense the drink 0.4 Liter, then stop 10 seconds .Repeat this step and complete after 3 minutes. 2) Step2. Repeat the first step 10 times. 4. Drop first 3 cups of drinking. -17- ©2016, Cornelius Inc.

  • Page 22: Service

    2. Vacuum or use a soft brush to clean the condenser. Low pressure compressed air can be used if conditions permit. 3. Clean around top of refrigeration assembly. 4. Reinstall the cladding and merchandiser. 5. Reinstall side panels and top panel and close the merchandiser. -18- ©2016, Cornelius Inc.

  • Page 23: Clean Air Filter

    10 psi (0.7 bar) for diet base tank applications. 3. The Pioneer dispenser with integral cold carbonator requires CO supply pressure of 75 psi (5.2 bar). 4. Bleed air from the lines with the relief valves. 5. Check the system for gas leaks. -19- ©2016, Cornelius Inc.
  • Page 24 Notes -20- ©2016, Cornelius Inc.

  • Page 25: Component Service

    4. Remove the three screws fixed between the motor and the bracket, and remove the blades. 5. Install the new mixing motor on the bracket, and install the machine according to the opposite steps (pay attention to the direction of the blades). -21- ©2016, Cornelius Inc.
  • Page 26 NOTES -22- ©2016, Cornelius Inc.

  • Page 27: Trouble Shooting

    Allow ice to become “wet” before cup or glass. using. (refer to following NOTE). NOTE: Crushed ice also causes dispensing problems. When finished drink hits sharp edges of ice, carbonation is released from dispensed drink. -23- ©2016, Cornelius Inc.
  • Page 28 Carbonator pump not operating 4. Inoperative carbonated water tank 4. Replace probe (see note). water level probe. 5. Inoperative carbonator pump or motor. 5. Replace pump or motor. 6. Inoperative control board. 6. Replace control board. -24- ©2016, Cornelius Inc.
  • Page 29 Fan Motor Not Operating” in this section. 10. Inoperative overload protector or start 10. Replace inoperative part. relay. 11. Replace ice bank probe. 11. Inoperative ice bank probe. 12. Replace control board. 12. Inoperative control board. -25- ©2016, Cornelius Inc.

  • Page 30: Reference Material

    REFERENCE MATERIAL WIRING DIAGRAM -26- ©2016, Cornelius Inc.

  • Page 31: Plumbing Diagram

    PLUMBING DIAGRAM_3CSD+1Flex. Model -27- ©2016, Cornelius Inc.
  • Page 32 Cornelius Inc. www.cornelius.com...

Table of Contents