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Summary of Contents for Cornelius Flavorfusion TP01070
- Page 1 ® FLAVORFUSION®/ FLAVOROVERLOAD Training Manual Publication Number: TP01070 Revision Date: November 16, 2007 Revision: F Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 Trademarks and Copyrights: Aurora, Cornelius, FlavorFusion, Focus, Leopard ERV, Nordic, Optifill, Pinnacle, SFV1, Smart-Pour, Totalflex II, and Vanguard are registered trademarks of IMI Cornelius Inc. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
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Page 3: Table Of Contents
Troubleshooting ........... 15 Diagnostics Guide for the Main Control Board (see FIGURE 22) ....19 © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual... - Page 4 FlavorFusion®/FlavorOverload Training Manual Publication Number: TP01070 - ii - © 2004-2007, IMI Cornelius Inc.
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Page 5: Product Overview
• Unplug the unit or turn off the key switch before attempting any electrical service on the unit, failure to do this can cause damage to the electrical components! © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual - 1 -... -
Page 6: System Requirements
Syrup supply lines: ..375” ID tubing min NOTE: If water pressure is below 50 psi a water pressure booster is required for still water drinks. Publication Number: TP01070 11 Amps - 2 - © 2004-2007, IMI Cornelius Inc. -
Page 7: Programming
NOTE: It is possible to program a flavor shot into a keypad. It is also possible to program a cove dispense (type 1 or 2) into a flavor shot keypad. Both instances result in an incorrect operation and should be corrected. © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual PROGRAMMING... -
Page 8: Setting Water Flow Rate
Bonus Flavor Button 4 Bonus Flavor Nozzle Publication Number: TP01070 FIGURE 2. Valve with Flow Adjusters (see plumbing diagram for plumbing and valve configuration) - 4 - © 2004-2007, IMI Cornelius Inc. Flow Adjuster Detail (Water) Brand Flavor Programming Buttons (Left and... -
Page 9: Adjusting Syrup/Water Ratio (Brix)
NOTE: The ambient circuits A1 and A2 do not give up a cold plate circuit. © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual... -
Page 10: Mechanical
Motor Start Capacitor Starter Merchandiser Light Main Control Board/Agitator Timer FIGURE 4 Interface Board FIGURE 6 Publication Number: TP01070 MECHANICAL Valve Flow Controls Light Adjustment Pots - 6 - FIGURE 5 Agitation Board FIGURE 7 © 2004-2007, IMI Cornelius Inc. -
Page 11: Valve Removal
Place the tabs into the slot over the merchandiser lights. FIGURE 12 Place the valve removal tool on the back block release latch, keep the handle flat. © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual Retaining Bracket - 7 -... - Page 12 Push the valve on the back block and push up on the back block release latch to replace the valve. Publication Number: TP01070 Valve Removal Tool FIGURE 16 FIGURE 17 FIGURE 18 - 8 - © 2004-2007, IMI Cornelius Inc. Back Block Release Latch...
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Page 13: Valve Service
OTOR EMOVAL NOTE: Apply anti seizing lubricant to the threads of mounting bolts when service is required. © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual Spring Clip Grounding Connection/ and relieve CO2 Inlet Motor... -
Page 14: System Plumbing Diagram
FlavorFusion® Training Manual YSTEM LUMBING IAGRAM Publication Number: TP01070 - 10 - © 2004-2007, IMI Cornelius Inc. -
Page 15: Plumbing Diagram
LUMBING IAGRAM © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual CARB TANK IN CARB TANK OUT PLAIN WTR IN CARB WTR IN - 11 - Publication Number: TP01070... -
Page 16: Interface Board And Harness Pin-Out Detail
FlavorFusion® Training Manual NTERFACE OARD AND Publication Number: TP01070 ARNESS ETAIL TO SOLENOID VALVES INTERFACE BOARD DETAIL - 12 - © 2004-2007, IMI Cornelius Inc. -
Page 17: Point-Point Wiring Diagram
OINT OINT IRING IAGRAM © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual XFORMR L2_IN HEATR BALST - 13 - Publication Number: TP01070... -
Page 18: Ladder Type Wiring Diagram
WIRING LADDER SCHEMATIC 115V- FLAVOR FUSION Publication Number: TP01070 IAGRAM BEV. X-FRMR INTERFACE BOARD-1 INTERFACE BOARD-2 INTERFACE BOARD-3 LIGHT CARB MOTOR AGIT MOTOR AGIT HEATER - 14 - INTERFACE BOARD-4 INTERFACE BOARD-5 INTERFACE BOAR-6 STARTER YELLOW © 2004-2007, IMI Cornelius Inc. -
Page 19: Troubleshooting
- instead they light together. Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system. © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual Cause A. This indicates a poor A. Turn the keyswitch to disconnect connection in the lighting power to the interface boards. - Page 20 Remove access covers in cold plate cover & inspect/clean drains Correct water quality or repair ice maker Restore 24 VAC to valves Restore CO pressure Adjust valve brix Repair carbonator Restore CO pressure in carbonator © 2004-2007, IMI Cornelius Inc.
- Page 21 Carbonator pump Power cord for the carbonator pump does not start to fill motor is not connected. tank © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual pressure regulator or compressed air supply to - 17 - Booster pump must be used if dynamic water pressure drops below 40 psig.
- Page 22 Reverse if incorrect. A. Check connections at carbonator tank and at connector J4 on the main control board. B. Replace wire harness C. Replace both liquid level probes - 18 - © 2004-2007, IMI Cornelius Inc.
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Page 23: Diagnostics Guide For The Main Control Board (See Figure 22)
3 carbonator pump. seconds Entered when pump has continuously run continuously for 5 minutes © 2004-2007, IMI Cornelius Inc. FlavorFusion®/FlavorOverload Training Manual ONTROL OARD Control Response Standby mode. Pump = OFF Waiting for level to drop below LOW probe. - Page 24 IMI Cornelius Inc. www.cornelius.com...
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