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Operator' s Manual
Part No. 90683
August, 1995
Revision F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC:
ICE/BEVERAGE DISPENSERS
MODELS: TJ200, TJ200A, TJ200K
TK250, TJ250A, TJ250K
TJ300, TJ300K
PRINTED IN U.S.A
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Summary of Contents for Cornelius Remcor TJ200
- Page 1 ICE/BEVERAGE DISPENSERS MODELS: TJ200, TJ200A, TJ200K TK250, TJ250A, TJ250K TJ300, TJ300K Operator’ s Manual Part No. 90683 August, 1995 Revision F THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC:...
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Page 2: Table Of Contents
......FIGURE 4. WIRING DIAGRAM TJ200 / 250 / 300— A, K DISPENSER .. -
Page 3: Safety Precautions
Example: Model TJ205s “K” has a 250 pound ice storage capacity with a stainless steel cabinet and is designed for automatic filling from a top-mounted ice maker. Table 1. Specifications Model: TJ200 TJ250 TJ300 Ice Storage: 200 lbs. 250 lbs. -
Page 4: Ice Maker
This kit contains parts and instructions necessary to connect the ice maker to the ice dispenser. Be sure the kit you receive is proper for your ice maker. The following kits are approved for use on the TJ200 / 250 / 300 “ A,”... -
Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be sealed to the counter The template drawing (Figure 6) indicate openings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in counter. Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate- ly 1/4”inside of the unit outline dimensions and around all openings. -
Page 6: Operating Instruction
OPERATING INSTRUCTION 1. Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which ener- gizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, al- lowing ice to push out the gate opening. 2. - Page 7 Switch “Off” Ice dispenses continuously (no portion control) when operating lever is depressed. Switch “On” Ice dispenses for preset time period and stop automatically. Timer resets when operating lever is released. Portion Adjustment Turn knob clockwise to increase portion, counterclockwise to decrease portion. Numbered dial is for reference only.
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Page 8: Cleaning Instructions
CLEANING INSTRUCTIONS WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. -
Page 9: Maintenance
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). -
Page 10: Gate Restrictor Plate
GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in its highest position. This plate adjusts the rate of ice flow from the dispenser. -
Page 11: Troubleshooting Guide
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de- fect. -
Page 12: Figure 3. Wiring Diagram Tj200 / 250 / 300
PORTION TIMER SERVICE INFORMATION ELECTRIC SHOCK HAZARD. DISCONNECT POW- DANGER! ER BEFORE SERVICING UNIT. DISPENSE SWITCH SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300 90683... -
Page 13: Figure 4. Wiring Diagram Tj200 / 250 / 300- A, K Dispenser
SERVICE INFORMATION DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POW- ER BEFORE SERVICING UNIT. DISPENSE SWITCH SOLENOID ADJUSTMENT WHEN REPLACING SOLENOID ADJUST TO 7/8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS FIGURE 4. WIRING DIAGRAM TJ200 / 250 / 300— A, K DISPENSER 90683... -
Page 14: Figure 5. Mounting Template Model Tj300
3 1/16 1 1/4 36 3/64 NOTE: SHADED AREAS INDICATE OPENINGS IN COUNTER REQUIRED FOR UTILITIES AND BEVERAGE TUBING. FIGURE 5. MOUNTING TEMPLATE MODEL TJ300 90683... -
Page 15: Figure 6. Mounting Template Tj200 / 250 / Tj200 / 250-A, K
BOTTOM NEEDED FOR UTILITIES. 1 1/8 DIA. ACCESS HOLE FOR ELECTRICAL SUPPLY CONDUIT. FOUR 3/8 DIA. HOLES FOR SECURING UNIT TO COUNTER. 1/2 DIA. ACCESS HOLE FOR ICEMAKER CONTROL BULB. FIGURE 6. MOUNTING TEMPLATE TJ200 / 250 / TJ200 / 250-A, K 90683... -
Page 16: Figure 7. Exploded View Upper Section
FIGURE 8. EXPLODED VIEW UPPER SECTION FIGURE 7. EXPLODED VIEW LOWER SECTION 90683... -
Page 17: Exploded View Upper And Lower Parts List
Solenoid Assembly (Figure 9) 31551 31551 31551 31551 Solenoid 70438 70438 70438 70438 Rebuilding Kit 50962 50962 22082 25454 Lid-Removable 50963 50963 22084 25452 Cover Assembly - Rear 22047 22047 22047 25744 Agitator (TJ200) 23692 23692 23692 Agitator (TJ250) 22339 Deflector Assembly 90683... -
Page 18: Figure 9. Solenoid Assembly
FIGURE 9. SOLENOID ASSEMBLY Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754... -
Page 19: Warranty
VC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. -
Page 20: Imi Cornelius Inc
IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246...
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