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WITH AUTOMATIC ICE FILLING FROM A REMOTE ICEMAKER SOURCE
Operator' s Manual
Part No. 90632
Revision H
Revised March 21, 1996
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC:
ICE/BEVERAGE DISPENSERS
MODELS: TJ45--A, TJ45--AB
TJ90--A, TJ90--AB,
TJ90--ABC
PRINTED IN U.S.A
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Table of Contents
Related Manuals for Cornelius Remcor TJ45-A
Summary of Contents for Cornelius Remcor TJ45-A
- Page 1 ICE/BEVERAGE DISPENSERS MODELS: TJ45--A, TJ45--AB TJ90--A, TJ90--AB, TJ90--ABC WITH AUTOMATIC ICE FILLING FROM A REMOTE ICEMAKER SOURCE Operator’ s Manual Part No. 90632 Revision H Revised March 21, 1996 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... DESCRIPTION . -
Page 3: Safety Precautions
SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized. This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. -
Page 4: Description
DESCRIPTION The REMCORâ Ice and Ice/Beverage dispensers with model numbers suffixed with--A, --AB, and --ABC (e.g. model TJ90E--ABC) are designed to be used with one of several remote “ piped ice”type machine. This com- bination automatically provides a continuous supply of sanitary ice at the touch of a lever, In order to complete an automatic filling installation, the following items must be obtained. -
Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS 1. The ice dispenser must be fastened and sealed to the counter, using the hardware supplied with the unit. The template drawings (Figure NO TAG) indicate openings which must be cut in the counter for the ice feed tube and utilities. Check that the counter mounting surface for the dispenser is level. Apply a continuous bead of NSF approved silastic sealant (Dow 732 or equal) approximately 1/4”inside of the unit outline dimensions, and around all openings. -
Page 6: Cleaning Instructions
CLEANING INSTRUCTIONS WARNING: Disconnect power before cleaning. Do not use metal scrapers, sharp objects or abrasives on the surface of the liner, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic liner. DISPENSER 1. -
Page 7: Operating Instructions
Sanitation Tank -- Fil with a chlorine sanitizing solution in the strength of 1 ounce of household bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (410PPM). 6. Repeat the following procedure on each of the unit’ s syrup product lines. Connect the cleaning tank to the syrup line to be sanitized and to the CO system. -
Page 8: Service And Maintenance
SERVICE AND MAINTENANCE CAUTION: Disconnect power to dispenser before installing, removing or adjusting this kit. INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENTS This dispenser is provided with a gate restrictor plate, installed in it highest position. This plate adjusts the rate of ice flow from the dispenser. -
Page 9: Troubleshooting Guide
TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. -
Page 10: Figure 3. Mounting Template
90632... -
Page 11: Figure 4. Typical Post-Mix Beverage System Schematic " --B"Dispensers
90632... -
Page 12: Figure 5. Typical Post-Mix Beverage System Schematic " --Bc"Dispensers
90632... -
Page 13: Figure 6. Installation
FIGURE 6. INSTALLATION ROUTE ICEMAKER BULB AS SHOWN FASTEN & SEAL ELECTRIC TO COUNTER CONDUIT DISPENSER DISPENSER DRAIN ICEMAKER ICEMAKER SEE INSTALLATION KIT INSTRUCTION FOR FEED TUBE DETAILS FIGURE 7. FIELD WIRING FIELD WIRING COMPARTMENT LOWER CABINET GRND. BLK. WHT. NEUTRAL FIELD SUPPLY CONDUIT 90632... -
Page 14: Figure 8. Deflector Assembly
STAINLESS DEFLECTOR ICEMAKER BULB -- TOP END OF INSTALLED BULB PROTRUDES APPROX 1/4” TYPICAL AGITATION BULB -- ALUMINUM BOTTOM PLATE FIGURE 8. DEFLECTOR ASSEMBLY DEFLECTOR ASSEMBLY INSTALL BARE BULBS AGITATION BULB AS SHOWN ABOVE ICEMAKER BULB INSULATING TUBING WITH INSULATION UP TO DEFLECTOR TUBING UP TO DEFLECTOR... -
Page 15: Figure 10. Wiring Diagram Tj45, 90-A Dispenser Service Information
DANGER: ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT GRN. GATE SOL. WHT. “OFF” GRD. “ON” * T’ STAT IS SHOWN IN WARM POSITION. MOTOR HEATER 1-1/4 AMP TIME DELAY FUSE. INPUT COLD PLATE MOTOR OPTION T’ STAT* CAP. AGITATION TIMER LID SWITCH (LID SCREW MUST BE IN PLACE FOR AGITA-... -
Page 16: Figure 11 Upper Section Exploded View Tj45
FIGURE 11 UPPER SECTION EXPLODED VIEW TJ45 FIGURE 12 EXPLODED VIEW LOWER SECTION TJ45 90632... -
Page 17: Figure 13 Exploded View Upper Section Tj90
FIGURE 13 EXPLODED VIEW UPPER SECTION TJ90 FIGURE 14 EXPLODED VIEW LOWER SECTION TJ90 90632... -
Page 18: Parts List
PARTS LIST Part No. TJ45 Part No. TJ90 Item No. -A -AB -A, -AB, -ABC Description 21491 21491 Gate Slide 30528 30528 Interlock Switch 21515 21515 Depressor Lever 21948 21932 Agitator (-A, -AB Models Only) ---------- 21958 Agitator (-ABC Models Only) 30895 30895 Dispense Switch... -
Page 19: Figure 15. Solenoid Assembly
FIGURE 15. SOLENOID ASSEMBLY Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754... -
Page 20: Warranty
For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you. Please provide the equipment model number, serial number and the date of purchase. -
Page 21: Imi Cornelius Inc
IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246...
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