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CLutCH
PEDAL
HEIGHT
I
Adjust
clutch
pedal height
H
to
the
specified
range with
pedal
stopper
lock
nut
CD
Then
tighten
lock
nut
2
Adjust
clutch
pedal
free
play
A
to
the
specified
range
at
pedal pad
with
clutch
master
cylinder push
rod
lock
nut
@
Then
tighten
lock
nut
Note
a
Pedal free
play
means
the
following
total
measured
at
position
of
pedal
pad
Play
due
to
clevis
pin
and clevis
pin
hole in
pedal
lever
Play
due
to
piston
and
piston
rod
b
Depress
and release clutch
pedal
over
its entire
stroke
to
ensure
that
the clutch
linkage
operates
smooth
ly
without
squeak
noise
inter
ference and
binding
I
H
I
Pedal stopper
lock nut
2
Push
rod lock nut
CL342
Fig
CL
I
Adjusting
Clutch
Pedal
Height
Clutch
ADJUSTMENT
Pedal
height
H
166
to
172
mm
6 54
to
6 77 in
Pedal free
play
A
1
to
5
mm
0 04
to
0 20 in
l J
Tightening
torque
L
o dt
nut
CD
8
to
11 N
m
10
8 to 1 1
kg
rn
5
8 to 8 0 ft b
Lock
nut
@
8to 11 N
m
0
8 to 1 1
kg
rn
5 8
to
8 0 ft b
BLEEDING
CLUTCH
SYSTEM
The
hydraulic
clutch system
must
be bled
whenever
clutch line has
been
disconnected
or
air
has entered
it
When
pedal
action has
a
spongy
feeling
it is
an
indication that
air
has
entered the
system
Bleeding
clutch system
is
an essen
tial
part
of
regular
clutch
service
I
Remove
cap
of
r e se r V C
ir
and top
up
with recommended
brake
fluid
2
Thoroughly
clean
mud
and dust
from bleeder
screw
of
operating cyl
inder
so
that outlet hole
is
free from
any
foreign
material Install bleeder
hose
vinyl
hose
on
bleeder
screw
Place
the
other end
of
it
in
a
container
filled with brake fluid
3
Have
a
co
worker
depress
clutch
pedal
two
or
three times With
clutch
pedal depressed fully
loosen
bleeder
screw
to
bleed
air out of
clutch
sys
tem
CL 2
4
Close
bleeder
screw
quickly
as
clutch
pedal
is
on
down stroke
5
Allow
clutch
pedal
to
return
slowly
with
bleeder
screw
closed
6
Repeat steps
3
through
5
until
no
air
bubble shows
in the
vinyl
hose
l J
Ti
t l t e ni n g
torque
Bleeder
screw
7
to
9 N
m
0 7
to
0 9
kg
rn
5 1
to
6 5 ft
bl
7
Depress
and
release clutch
pedal
several
times
then
check for external
hydraulic
leaks
at
connections
Note
a
Brake fluid
containing
air
is
white
and
has
visible air
bubbles
b Brake fluid
containing
no
air
runs
out
of bleeder
screw
in
a
solid
stream
without
air
bubbles
c
Pay
close ettention
to
clutch fluid
level
in
reservoir
during
bleeding
operation
d Add brake fluid
to reservoir
only
up to
the
specified
level
Do not
overfill
CAUTION
a
00
not
re use
brake fluid drained
during bleeding operation
b
Exercise
care
nnt to
splash
braka
fluid
on
exterior
finish
as
it will
damlllle
the
paint
Co
When
tightening
flare
nut
use
Flara
Nut
Torque
Wrench
GG94310000
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