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Note
Arrange connecting
rods and
connecting
rod caps
so
that the
cylinder
numbers face
in the
same
direction
12
Make
sure
tha
t
there exists prop
er
end
play
at
connecting
rod
big
end
Refer
to
connecting
rod for
inspection
and
repair
13
Install crankshaft
sprocket
and
oil pump
drive
gear and
fit
oil
thrower
Note
a
Make
sure
that the
mating
marks of
crankshaft
sprocket
faces
to
the
front
b
InstaU oil pump
drive
gear
so
that
large
chamfered
inner
side faces
rearward
14
Install
cylinder
head
assembly
through
gasket
by
accommodating
knock
pin
of
cylinder
block
Note
a
Thoroughly
clean
cylinder
block
and head surface
Do not
apply
sealant to any other
part
of
cylinder
block
and
head
surface
b
Turn
crankshaft until
No
I
piston
is
at
T D C
on
its
compression
stroke
c
When
instaUing
cylinder
head make
sure
that aU
faives
are
apart
from
head
of
pistons
d
Do not rotate
crankshaft and
cam
shaft
separately
because valves will
hit head of
pistons
e
Temporarily tighten
two
center
bolts
G i
Temporary tightening
torque
Cylinder
head
bolt
2ON
m
2
kg
m
14 ft
Ibl
15
InstaiI chain
guide
of
tension
side to
cylinder
block
16
Set
chain
by aligning mating
mark
on
camshaft
sprocket
with
that
of crankshaft
sprocket
and install
cam
shaft
sprocket
to
camshaft
G i
Tightening
torque
Camshaft
sprocket
127
to
147 N
m
13 0 to 15 0
kg
m
94
to
108 ft
Ibl
Engine
Mechanical
Mark
Mark
3
1
Chain
guide
Slack
side
2
Chain
tensioner
3
Crank
sprocket
4
earn
sprocket
5
Chain
guide
Tension
side
EM726
Fig
EM 75
Installing Timing
Chain
Note
a
Set
timing
chain
by making
its
mating
marks
align
with
those
of
crankshaft
sprocket
and camshaft
sprocket
the
right
hand side
b
No
I
hole
is
factory adjusted
When
chain
stretches
excessively
adjust
camshaft
sprocket
at
No 2
or
No 3
hole
For
adjustment
refer
to
Inspection
and
Repair
of
Chain
I
Install chain
guide
of
slack side
and
chain teosioner
G i
Tightening
torque
5 9
to
9 8 N
m
10
6
to
1 0
kg
m
4 3
to
7 2 ft
Ibl
Note
Adjust
the
protrusion
of
chain
tensioner
spindle
to
0
mm
0
in
EM170
Fig
EM 76
Installing
Chain Tensioner
8
Press
new
oil seal
in
front
cover
EM 19
Note
Front oil seal should
be
replac
ed when front
cover
is
isassem
bled
19
Install
front
cover
with
gasket
in
place
Note
a
Apply
sealant
to
front
side
of
cyl
inder block
and front
cover
gasket
as
shown
in
Fig
EM
56
b
Apply
sealant
only
to
the
top
of
front
cover as
shown
in
Fig
EM 56
c
Install front
cover
with
head
gasket
in
place
d Check the
height
difference be
tween
cylinder
block
upper
face
and front
cover
upper
face
Its
difference
must
be
less
than
0 15
mm
0
0059 in
e
Note that different
length
of
bolts
are
used
f
Apply
a
lithium grease
to
sealing
lip
of
oil
seal
G i
Tightening
torque
Front
cover
bolts
Size M8
10
to
16 N
m
1 1
to
1 6
kg
m
7
to
12 ft
Ibl
Size M6
3 9
to
9 8 N
m
OA
to
1 0
kg
2 9
to
7 2 ft
Ibl
20
Install
crankshaft
pulley
and
water
pump
G i
Tightening
torque
Crankshaft
pulley
nut
137
to
157 N
m
14 0
to
16 0
kg
m
101
to
116 ft
Ibl
21
Finally tighten
head bolts
to
the
specified
torque
in
several steps
as
shown
in
Fig
EM
by using Cyl
inder Head Bolt
Wrench STl
0 120000
@@I@OO@@@
@
@
@
CD
@
CD
j
EM727
Fig
EM 77
Tightening
Sequ
nce
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