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Stroke 30
mm
Jt
i
I
1
1 8
in
Sj
1
i J
o
Fig
CL 15 Non
adj
table
operating
cylinder
CLUTCH
PEDAL
Removal
and
installation
Removal See
Figure
CL
16
1
Pry
off
cotter
pin
and take
out
clevis
pin
disconnect
push
rod from
pedal
assembly
2
Unhook
return
spring
Loosen off
fulcrum
pin
and
remove
pedal
as
sembly
CfJ
W5
6
3
ch
fD
ij
ll
i
A
1
aevis
pin
2
Cotter
pin
3
Return
spring
4
Pedal boss
S
Pedal
assembly
6
Bush
7
Nut
8
Push rod
9
Fulcrum
pin
Fig
CL 16
Exploded
view
of
clutch
pedal
Note
Before
removing
clutch
pedal
note toe
board clearance
at
pedal
pad
Installation
To
install
reverse
the order
of
removal
Apply
multi purpose grease
to
the friction surfaces of the disas
sembled
parts
as
shown
in
Figure
CL 17
Tightening
torque
Pedal installation bolt
Fulcrum
pin
1
9
to
2
4
kg
m
14
to
17 ft Ib
Lock
nuts
A
and B
0 8
to 1
2
kg
m
5 8
to
8 7 ft lb
CLtJTCH
Note
Refer
to
Figure
Clot8 for the
correct
direction of
return
spring
1
Pedal
assembly
2
Push
rod
3
Return
spring
eL116
Fig
CL 1B
Hooking
return
pring
Inspection
and
adjustment
Clean all
the
following
parts
in
cleaning
solvent and check for
wear
damage
or
any
other abnormal condi
tion
Replace
the
parts
which
are
faulty
1
Return
spring
2
Bush
3
Pedal boss
etc
CL
6
1
Lock
nut
A
2
Lock nut
8
Pedal
beiBht
a
53
mm
6 02 in
Pedal
full
stroke
b
117
10
23 4 6
104
84 in
@
Multi purpose grease
CL102
Fig
CL 17
Adju ting pedal height
1
Adjust
the
pedal height
to
153
mm
6 02 in
by
adjusting pedal
stop
per
and
tighten
lock
nut
A
to
the
specified torque
0 8
to
12
kg
m
5 8
to
8 7 ft lb
2
Turn
in
or
out
push
rod
adjusting
screw
until
a
play
of I
to 3
mm
0
039
to 0
118
in
at
clevis
pin
is
obtained
Then
tighten
lock
nut
B
to
the
specified torque
0 8
to
12
kg
m
5
8
to
8 7ft Ib
Note
Exercise
care
in
adjusting
the
play
not
to
block the
port
or
master
cylinder
A blocked
port
may result if
too
small
play
at
clevis
pin
exists
3
After
adjusting
check the
pedal
full stroke is
in
117
to
123
mm
4
61
to 4
84 in
Note
Depress
and
release
clutch
pedal
over
its entire stroke
to
en
sure
that the clutch
linkage
op
erates
smoothly
without
squeak
noise interference and
binding
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