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Note
Be
SUte
to
drive in
counter
drive
gear
and
main
drive
gear
simultaneously
Available
counter drive gear snap
ring
No
Thickness
mm
in
I
2
3
I 4
0 055
1 5
0 059
16
0
063
TM366
Fig
MT 35 In
talling Snap Ring
II
Press counter gear
fr
nt
bearing
onto
counter gear with
Bearing
Drift
ST22360002
KV31100400
ST22360002
TM443
Fig
MT 36 I
nstalling
Count
r
G
ar
Front
Bearing
Manual
Transmission
12
Support
adapter plate
in
a
vise
with
Adapter
Setting
Plate
ST23810001
with
mainshaft
facing
down
13
After front side
is
assembled
assemble
snap
ring
spacer
needle
bearing
reverse
idler
gear
spacer and
snl
P
ring
ffi
Front
h
L
I
I
TM451
Fig
MT 37 R
verse
Idler Gear
14
Assemble OD
reverse
synchro
nizer
hub
rever
gear OD gear bush
ing
needle
bearing
OD gear
assembly
steel ball and lhrust washer
on
main
shaft
rear
side Before
installing
a
steel
ball
apply
grease to it
IS
Assemble
new
mainshaft
nut
and
tighten
it
temporarily
16
Assemble
spacer
reverse
counter
gear
overdrive
counter
gear
bearing
and
new
counter gear
lock
nut
@
Ti
tening
torque
Counter gear
lock
nut
98
to
127
N
m
10 0
to
13 0
kltm
72
to
94 ft
b
17
With
gears
doubly
engaged
tighten
mainshaft lock
nut
ST22520000
TM768
Fig
MT 38
Tightening
MailUihaft
Nut
MT12
Expl a l
8tion
of
converted
torque
Mainshaft
nut
should
be
tightened
TO
137
to
167 N
m
14
to
17
kg
m
101
to
123
ft lb
torque with
the aid
of
Wrench ST22520000 When
doing
so
the amount
of torque
to
be
read
on
wrench
needle should
be
modified
according
to
the
following
formula
L
C
N
m
137
x
L
0 10
to
L
167
x
L
O l O
L
Ckg
m
I4x
L
O
IO
to
L
17x
L
0
1O
or
L
C
ft Ib
101
x
L
0 33
to
L
123
x
L
0
3 3
Where
C
Value
read
on
the
torque
wrench
kg
m
f1
lb
L
Effective
length
of
torque
wrench
m
ft
OOOO
fI
rqu
wr
n
Lm
lj
I
O lOm
0 33
ft
TMS87
Fig
MT 39
Setting
Wrench
Example
When
a
0
4 0
m
1
3 1
ft
Iong
torque
wrench is used
the
c
in
Fig
MT 40 will be lIO
to
133
N
m
I
12
to
13
6
kg
m
8lto 98 ft Ib
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