Datsun C210 series Manual page 185

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TM771
Fig
MT
44
mtalling
3rd
4th
Fork Rod
7
Place
1st
2nd shift fork
in
groove
in
1st
2nd
coupling
sleeve
and
slide
1st
2nd
fork rod
through
adapter
plate
and
1st
2nd shift fork
Note
Prior
to
assembling
1st
2nd
fork rod
install
two 2
interlock
balls into
adapter plate
a
shown in
Fig
MT
I3
8
Secure 1st
2nd fork rod
to
shift
fork with
a
new
retaining pin
9
Install
check
ball
check ball
spring
and
check ball
plug
Prior
to
tightening
check ball
plug
apply
lock
ing
sealer
to
check ball
plug
10
Align
notch
in
1st
2nd fork
rod with check ball
See
Fig
MT
45
TM772
Fig
MT
45
mtalling
1st
2nd
Fork Rod
II
Tighten
each check
ball
plug
@
Tightening
torque
Check ball
plug
19 to 25 N
m
1 9 to 2 5
kg
m
14
to
18 ft b
Note
Ball
plug
for 1st
2nd fork rod
is
longer
than those for
reverse
shift
fork rod and 3rd
4th
fork rod
12
Apply
gear
oil
to
all
sliding
surfaces
and check
to
see
that shift
Manual
Transmission
rods
operate correctly
and
gears
are
engaged smoothly
TRANSMISSION
ASSEMBLY
Tranamlsslon
ea a
I
Clean
mating
surfaces of
adapter
plate
and transmission
case
Apply
sealant
to
mating
surfaces
of
adapter
plate
and
transmission
case
2
Slide
transmission
case
onto
adapter plate
by lightly tapping
with
a
soft
hammer
until
case
bears
against
adapter plate
Carefully
install
main drive
bearing
and countershaft front
bearing
Make
certain
that mainshaft
rotates
freely
3
Fit
main
drive
bearing
snap
ring
to
groove
in
main drive
bearing by
using Expander
TM340
Fig
MT 46
Fitting
Main Drive
Bearing Snap Ring
Rear
e
tenslon
I
Clean
mating
surfaces of
adapter
plate
and
rear
extension
Available shim
No
A
I
2
3
4
5
6
7
8
2
92
to 3
01
3 02
to
3
11
3 12
to
3 21
3
22
to
3
3 I
3 32
to
3 41
3
4 2
to
3
5
I
3 52
to
3 61
3 62
to
3 71
0 1150
to
0 1185
0 1189
to
0 1224
0 1228
to
0 1264
0
1268
to
0 1303
0
1307
to
0 1343
9
1346
to
O
I
382
0
1386
to
0
1421
0
1425 to
0 1461
MT14
Apply
sealant
to
mating
surfaces of
adapter plate
and
rear
extension
2
With
fork rods
in their
neutral
positions
gradually
slide
rear
ex
tension
onto
adapter plate
making
sure
that
striking
lever
engages with
fork rod brackets
correctly
3
Install
wash
s
and
through
bolts
@
Tightening
torque
Rear extension
installation bolt
16
to
21 N
m
1 6
to
2 1
kg
m
12
to
15 ft
bl
Front
cover
assembly
I
Select
countershaft
front
bearing
shim
as
follows
I
Measure
height
A
from front
end of transmission
case
to counter
shaft front
bearing
2
Select
a
shim of
thickness
A
measured
A
F
@
ID
I
1
Transmission
case
2
Counter
gear front
bearing
3
Counter
gear
4
Shim
TM371
Fig
MT
47
Selecting
Counter Gear
Front
Bearing
Shim
mm
in
Countershaft front
bearing
shim
mm
in
0
6
0 024
0 5 0 020
0
4 0 016
0 3 0 012
0
2
0 008
0
1
0 004

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