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Summary of Contents for Textron Genesis G4
- Page 1 ¨ m o d e l H y d ro - P n e u m a t i c P o w e r To o l Textron Fastening Systems Inc. is a wholly owned subsidary of Textron Inc.
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Page 3: Table Of Contents
ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY TFS. Textron Fastening Systems Inc policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. Inc. - Page 4 Do not use outside the design intent. Do not use equipment with this tool/machine other than that recommended and supplied by Textron Fastening Systems Inc. Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Textron Fastening Systems Inc.
- Page 5 S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 4.3 litres (0.15 cu ft) Stroke...
- Page 6 I n t e n t o f U s e R a n g e o f F a s t e n e r s nG4 is a hydro-pneumatic tool designed to place FASTENER SIZE ( FASTENER ® Avdel breakstem fasteners at high speed making it 4.3 4.8...
- Page 7 P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.
- Page 8 P u t t i n g i n t o S e r v i c e O p e r a t i n g P ro c e d u r e AVTAINER ® AND MAXLOK ® •...
- Page 9 N o s e A s s e m b l i e s N o s e T i p S e l e c t i o n I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A tool must always be fitted with the correct nose assembly and nose tip for your fastener and must be ordered separately, refer to the ‘NOSE TIPS’...
- Page 10 N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) T Y P E 1 b el o w NAME...
- Page 11 N o s e A s s e m b l i e s N o s e T i p s ® A V S E A L N O S E T I P S N O S E T I P ( m m ) F A S T E N E R NOSE b el ow...
- Page 12 N o s e A s s e m b l i e s N o s e T i p s se e F A S T E N E R N O S E T I P ( m m ) T Y P E 2 b el o w MATERIAL...
- Page 13 N o s e A s s e m b l i e s N o s e T i p s ® F A S T E N E R N O S E T I P ( m m ) s ee T Y P E 5 A V T A I N E R b el ow...
- Page 14 N o s e A s s e m b l i e s ® ® F i t t i n g i n s t r u c t i o n f o r A v t a i n e r a n d M a x l o k N o s e A s s e m b l i e s I M P O R T A N T...
- Page 15 A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard STEM DEFLECTOR stem collector and allows access in restricted areas. To replace 07340-00342 the stem collector with the stem deflector proceed as follows: •...
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Page 16: Safety Instructions
S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. - Page 17 S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.
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Page 18: Nose Equipment
S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Textron Fastening Systems Inc offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 19: Head Assembly
S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •... -
Page 20: Pneumatic Piston Assembly
S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ valve assembly 62. •... -
Page 21: Rotary Valve
S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33. •... - Page 22 S e r v i c i n g t h e To o l S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 ) Assembly (see illustration below) •...
- Page 23 N o t e s Inc.
- Page 24 G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 3 3 - 0 2 0 0 0 Inc.
- Page 25 P a r t s L i s t F o r 7 1 2 3 3 - 0 2 0 0 0 Inc.
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Page 26: Priming Kit
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®... - Page 27 P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
- Page 28 Fastener fails to break Insufficient air pressure Adjust air pressure to within specification Fastener outside tool capability Use more powerful Genesis tool. Contact Textron Fastening Systems Low oil level or air present in oil Prime tool 26, 27 Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
- Page 29 N o t e s Inc.
- Page 30 N o t e s Inc.
- Page 31 D e c l a r a t i o n o f C o n f o r m i t y We, Textron Fastening Systems Inc, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG4 Serial No.
- Page 32 Change Note No. 05/370 05/519 07900-00844 Textron Fastening Systems Inc. is a subsidiary of Textron Inc. Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Genesis ® Interlock®, MBC®, MBC/LC®, Monobolt®, Stavex®, T-Lok®, TLR®, are trademarks of Textron Inc. Inc. www.avdel.textron.com...
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