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Summary of Contents for Textron Genesis G2
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Page 1: Instruction Manual
Instruction Manual Hydro-Pneumatic Power Tool Genesis G2 model... -
Page 2: Table Of Contents
In the event of a defect or failure, and at its sole discretion, Textron Fastening Systems undertakes only to repair or replace faulty components. Textron Fastening Systems policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 3: Safety Rules
Do not use equipment with this tool/machine other than that recommended and supplied by Textron Fastening Systems. Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Textron Fastening Systems or their representatives, shall be the customer’s entire responsibility. Textron Fastening Systems will be pleased to advise upon any proposed modification. -
Page 4: Tool Dimensions
Specifications T O O L S P E C I F I C A T I O N Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 2.1 litres Stroke Minimum 17 mm Pull Force @ 5.5 bar 9.34 kN Cycle Time... -
Page 5: Intent Of Use
Intent of Use ® G2 is a hydro-pneumatic tool designed to place Avdel breakstem FASTENER SIZE ( fasteners at high speed making it ideal for batch or flow-line FASTENER assembly in a wide variety of applications throughout all industries. 3 3.2 4.0 4.3 4.8 5 5.2 6.5 7 NAME It can place all fasteners listed opposite. -
Page 6: Putting Into Service
Putting into Service A I R S U P P LY All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance. -
Page 7: Nose Assemblies
Nose Assemblies I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A tool (except part number 71210-00039) must always be fitted with the correct nose assembly and nose tip for your fastener but if you wish to order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’... - Page 8 Nose Assemblies F I T T I N G I N S T R U C T I O N S I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. Item numbers in bold refer to nose assembly components in all 3 nose tip tables.
- Page 9 Nose Assemblies s ee F A S T E N E R N O S E T I P ( m m ) T Y P E 2 b el o w NAME Ø MATERIAL PART Nº AVEX ® … 0 0 2 1 / 8 Al Alloy 0 7 3 4 0 - 0 2 8 0 5...
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Page 10: Accessories
Accessories S T E M D E F L E C T O R STEM DEFLECTOR The stem deflector is a very simple alternative to the standard stem 07340-00342 collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: •... -
Page 11: Swivel Heads
Accessories S W I V E L H E A D S Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access into many applications otherwise too restrictive. -
Page 12: Preparing The Base Tool
Accessories P R E P A R I N G T H E B A S E T O O L • Disconnect the air supply. Base tool to receive a nose assembly • Remove any nose assembly items. • Remove retaining nut 22 and all elements of the stem collector (items 18, 19, 20, 21, 21 20... -
Page 13: Swivel Head Fitting Instructions
Accessories The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite. The air supply must be disconnected when fitting or removing swivel heads. -
Page 14: Swivel Head Servicing Instructions
Accessories S W I V E L H E A D S E R V I C I N G I N S T R U C T I O N S Swivel heads should be serviced at weekly intervals. •... -
Page 15: Servicing The Tool
Servicing the Tool I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. The tool shall be examined regularly for damage and malfunction. -
Page 16: Service Kit
Servicing the Tool S E R V I C E K I T For an easy complete service, Textron Fastening Systems offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 17: Annually
Servicing the Tool A N N U A L LY (or every 500,000 cycles whichever is the soonest) Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Read Safety Instructions on page 4. -
Page 18: Pneumatic Piston Assembly
Servicing the Tool P N E U M A T I C P I S T O N A S S E M B LY • Remove ‘ON/OFF’ valve assembly 55 and ‘O’ ring 47. • Clamp the body of the inverted tool across the air inlet bosses in a vice fitted with soft jaws. •... -
Page 19: General Assembly Of Base Tool
General Assembly of Base Tool 71210-02000... - Page 20 Parts List for 71210-02000...
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Page 21: Priming
Priming Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O I L D E T A I L S The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). -
Page 22: Priming Procedure
Priming P R I M I N G P R O C E D U R E I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS. All operations should be carried out on a clean bench, with clean hands in a clean area. -
Page 23: Fault Diagnosis
Fastener fails to break Insufficient air pressure Adjust air pressure to within specification Fastener outside tool capability Use more powerful Genesis tool. Contact Textron Fastening Systems Low oil level or air present in oil Prime tool 22-23 * Pages 12-15 if a swivel head is used instead of a nose assembly. - Page 24 Notes...
- Page 25 Notes...
- Page 26 D e c l a r a t i o n o f C o n f o r m i t y We, Textron Fastening Systems Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product: Model G2 Serial No.
- Page 27 Fax: +39 02 242 4956 Hertfordshire AL7 1EZ CANADA JAPAN Tel: +44 1707 668668 Avdel Division of Textron Canada Ltd Avdel Kabushiki Kaisha Fax: +44 1707 338828 87 Disco Road 7F, New Erimo Building, Rexdale 2-2-1, Senba Nishi, Ontario M9W 1M3 Mino, Osaka 562-0036 Avdel Cherry Textron Inc.
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Questions and answers
Please could you advise me on what Nose and Tip part numbers I would need to order for a Textron G2 Gun for the following Rivets: NAS1720H4-2A and NAS1398D4A2
For the Textron Genesis G2 Gun:
- For NAS1720H4-2A rivets:
Nose Assembly: 71210-15000
Nose Tip: 71210-16001
- For NAS1398D4A2 rivets:
Nose Assembly: 71210-15000
Nose Tip: 71210-160063
These nose tips are compatible with the specified rivets and fit the nose assembly part number 71210-15000.
This answer is automatically generated