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Summary of Contents for Textron Genesis G3
- Page 1 I n s t r u c t i o n M a n u a l ® G e n e s i s G 3 m o d e l H y d ro - P n e u m a t i c P o w e r To o l...
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Page 2: Table Of Contents
In the event of a defect or failure, and at its sole discretion, Textron Fastening Systems undertakes only to repair or replace faulty components. Textron Fastening Systems policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 3: Safety Rules
The plastic body and End Cap must be changed whenever there is evidence of impact damage, chipping or cracks. Any dismantling procedure shall be undertaken only by personnel trained in Textron Fastening Systems procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. - Page 4 S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 4.3 litres Stroke...
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Page 5: Part Numbering
I n t e n t o f U s e R a n g e o f F a s t e n e r s G3 is a hydro-pneumatic tool FASTENER SIZE ( designed place Avdel FASTENER breakstem fasteners high 3 3.2 4.0 4.3 4.8 5 5.2... -
Page 6: Air Supply
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 7: Fitting Instructions
N o s e A s s e m b l i e s I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A complete tool will always be fitted with the correct nose assembly and nose tip for your fastener but if you wish to order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’... -
Page 8: Nose Tips
N o s e A s s e m b l i e s N o s e T i p s se e F A S T E N E R N O S E T I P ( m m ) T Y P E 1 b e low NAME... - Page 9 N o s e A s s e m b l i e s N o s e T i p s s ee F A S T E N E R N O S E T I P ( m m ) T Y P E 2 b el ow NAME...
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Page 10: Nose Tips
N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) se e T Y P E 4 b el ow... -
Page 11: Stem Deflector
A c c e s s o r i e s S t e m D e f l e c t o r STEM DEFLECTOR The stem deflector is a very simple alternative to the standard 07340-00342 stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: •... -
Page 12: Swivel Heads
A c c e s s o r i e s S w i v e l H e a d s Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access into many applications otherwise too restrictive. - Page 13 A c c e s s o r i e s P r e p a r i n g t h e B a s e To o l • Disconnect the air supply. Base tool to receive a nose assembly •...
- Page 14 A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite. The air supply must be disconnected when fitting or removing swivel heads.
- Page 15 A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals.
- Page 16 S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
- Page 17 S e r v i c i n g t h e To o l M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.
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Page 18: Annually
All ‘O’ rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or Molykote 111 for hydraulic sealing. For an easy complete service, Textron Fastening Systems is offering a complete service kit. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 19: Head Assembly
S e r v i c i n g t h e To o l H e a d A s s e m b l y Assemble in reverse order to dismantling noting the following points: • Place lip seal 8 onto the insertion rod* ensuring correct orientation. - Page 20 N o t e s...
- Page 21 G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 2 0 - 0 2 0 0 0...
- Page 22 P a r t s L i s t f o r 7 1 2 2 0 - 0 2 0 0 0...
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Page 23: Oil Details
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). -
Page 24: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS. - Page 25 Fastener fails to break Insufficient air pressure Adjust air pressure to within specification Fastener outside tool capability Use more powerful Genesis tool. Contact Textron Fastening Systems Low oil level or air present in oil Prime tool 24-25 * Pages 13-15 if a swivel head is used instead of a nose assembly †...
- Page 26 D e c l a r a t i o n o f C o n f o r m i t y We, Textron Fastening Systems Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model G3 Serial No.
- Page 27 Change Note No. 04/065 06/196 07900-00689 Textron Fastening Systems Inc. is a subsidiary of Textron Inc. Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Cherrymate™, Interlock®, Klamptite™, MBC, MBC/LC, Monobolt®, Q™Rivet, Stavex®, T™Rivet, T-Lok®, TLR®, are trademarks of Textron Inc. www.avdel.textron.com...
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