Textron Greenlee Gator X Series Service Manual
Textron Greenlee Gator X Series Service Manual

Textron Greenlee Gator X Series Service Manual

Battery-powered pistol grip tools

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SERVICE MANUAL
(E12CCXL shown)
GATOR
®
Battery-powered
Pistol Grip X Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52080037 REV 1
© 2017 Greenlee Textron Inc.
3/17

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Summary of Contents for Textron Greenlee Gator X Series

  • Page 1 GATOR ® Battery-powered Pistol Grip X Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52080037 REV 1 © 2017 Greenlee Textron Inc. 3/17...
  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Textron Innovations Inc.
  • Page 3 Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4: Main Illustration-All Tools

    Battery-powered Pistol Grip X Tools Main Illustration—All Tools T=2.5 Nm max. T=10 Nm T=12 Nm T=1.5 Nm T=8 Nm max. T=10 Nm Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5: Main Parts List-All Tools

    Decal, 12-ton, brand ......... 1 52079281 Identification decal (E6CCXLX) ....1 52079273 Identification decal (EK6ATLX) ....1 52079275 Identification decal (EK6FTLX) ....1 52079257 Identification decal (EK622PLX) ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6: Motor Illustration And Parts List-All Tools

    Release Lever Illustration and Parts List—All Tools Part No. Description 52049233 Release lever unit Release lever ..........1 T=1.5 Nm Socket head screw ........1 Compression spring ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7: Pump Illustration And Parts List E6Ccxl, Ek6Atl, Ek6Ftl, Ek622Pl, Esc85L, Esg50L

    52054907 Solenoid kit, crimpers (includes 15–19) Bearing ............1 52055065 Switch lever kit (includes 8–10) Switch lever ..........1 52055068 Wrench, bushing Screw ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8 O-Ring ............1 Filter ............1 Cylinder Liner ..........1 50109162 Threaded bushing ........1 Pump housing ........... 1 52055068 Wrench, bushing 50109308 Threaded bushing ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Ek1240Cl, Ek1240Kl, Ek1550L, Ek1550Fl

    Solenoid kit, crimpers (includes 17–21) 50109162 Threaded bushing ........1 52055065 Switch lever kit (includes 10–12) Filter ............1 52055068 Wrench, bushing Bearing ............1 Switch lever ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10: Relief Valve Illustration And Parts List-All Tools

    Screw plug ..........1 Piston seal (included in 52054906) ... 1 Washer (included in 52054906) ....1 Pump piston ..........1 Valve stem ..........1 Spring ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 Head set (includes 13, 14) 50071220 Pin, 3 x 18 ..........1 50103750 Adapter lock kit (includes 4, 19, 20) 50067150 Fixed head ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12: E12Ccxl

    UA12T, U-type die adapter set 52062835 Plate ............2 (includes two of item 2) Adapter disk ..........1 52063244 Pin kit (includes 14 and two of item 18) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13: Ek6Atl

    50058398 Compression spring ........1 50060872 Pivot pin ............ 2 50063820 Sleeve ............1 50061011 Screw ............2 50061291 Bearing retainer kit (includes 2, 3) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14: Ek6Ftl

    Compression spring ........1 50060910 Compression spring ........2 50063820 Sleeve ............1 50060961 Ball screw ..........1 50061291 Bearing retainer kit (includes 4, 5) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15: Ek12Idl

    Screw, #10-32 x .25 skt set cone pt ..1 52064268 Crimp head ..........1 52021550 Spring kit (includes 2, 13–17) 52020273 Latch ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16 • to decrease distance, add a spacer (4, 5). .205 .205 .195 .195 7. Install indenter (6) and secure with set screw (9). 7. Install indenter (6) and secure with set screw (9). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17: Ek425Pl

    O-ring (included in 50047957) ....1 Ram ............1 52057496 Screw ............1 50120050 Bushing with seal ........1 Jaw holder ..........1 Seal bushing (included in 50047957) ..1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18 Jaw, flat—CJB ........... 1 52023623 Die retaining pin kit (includes 127–130) Die retaining pin ........2 Compression spring ........2 Release button .......... 2 Retaining ring ..........2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 19 Ball, 3 mm ..........2 Locking pin ..........1 118B 50103750 Die pin kit, “W”-style dies (includes 115–117) 50105108 Die pin kit, Kearney-style dies (includes 116, 119–121) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20: Ek622Pl

    Screw ............2 Backup ring (included in 50047957) ..1 50058304 Bottom crimp head ........1 O-ring (included in 50047957) ....1 50121693 Latch ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 21: Ek1230L

    Compression spring ........1 50067796 Piston ............1 50053167 Die release pin ........... 1 50053183 Release shaft ..........1 90550641 Spring pin ..........1 Ram ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 22 Piston ............1 50038214 Compression spring ........1 50053167 Die release pin ........... 1 50053183 Release shaft ..........1 90550641 Spring pin ..........1 Ram ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23: Ek1240Kl

    Ball detent ..........3 50066714 Ram ............1 O-ring (included in 52054906) ....1 Backup ring (included in 52054906) ..1 50067796 Piston ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24: Ek1550L

    Disk ............2 O-ring (included in 52054906) ....1 Spring ............2 50043767 Screw ............1 Die pin ............2 52061362 Stop ............1 Nut ............. 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 25: Ek1550Fl

    Compression spring ........1 52062271 Pivot pin kit (includes 7–12) O-ring ............1 52062272 Seal kit (includes 13, 20, 21) 52062273 Ram kit (includes 6, 15–17) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 26: Esc85L

    (included in 52054906) ......1 50043676 M5 socket head cap screw ....... 2 O-ring (included in 52054906) ....1 Link ............2 52046857 Pin kit (includes 12,13) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 27: Esc105L

    Blade kit (includes 8–10) Pivot pin ............ 1 52046857 Pin kit (includes 14, 15) Attachment block ........1 52046858 Attachment block kit (includes 1, 12) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 28: Esg50L

    Cutting head base ........1 50058371 Adapter disk ..........1 O-ring (included in 52054906) ....1 50041789 Latch ............1 50034308 Retaining ring ..........4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 29: Esg55L

    Plate kit (includes 9, 10, 15, 16, 18, 26) Frame plate ..........2 52065829 Spring kit (includes 1-6, 21) Screw ............4 Spacer ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 30: Esg105L

    Spring, 40 mm ........... 2 52065150 Spring kit (includes 10–14) Cylinder sleeve .......... 1 52065181 Fastener kit (includes 2, 15–23) Blade holder ..........1 Screw ............4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 31: Accessories-E6Ccxl And E12Ccxl

    Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

Table of Contents