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INSTALLATION & OPERATING INSTRUCTIONS
WARNING: THIS APPLIANCE TO BE USED ONLY AS AN INSERT IN
SOLID FUEL BURNING FIREPLACES.
NOTE: F
ORDER THE
FOR YOUR SAFETY: DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
FOR YOUR SAFETY: WHAT TO DO IF YOU SMELL GAS:
1. OPEN WINDOWS.
2. DON'T TOUCH ELECTRICAL SWITCHES.
3. DO NOT USE ANY PHONE IN YOUR BUILDING
4. EXTINGUISH ANY OPEN FLAME
5. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR'S
PHONE.
6. FOLLOW THE GAS SUPPLIERS INSTRUCTIONS.
7. IF GAS SUPPLIER IS UNAVAILABLE, CALL YOUR FIRE DEPARTMENT.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY
DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR
ADDITIONAL INFORMATION, CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY, OR THE GAS SUPPLIER.
MISE EN GARDE: Installation, réglage, modification, entretien ou depannage non appropriés pourront causer des blessures ou des dommages materiels. Réferéz-vous au manuel du
proprietaire fourni avac cet appariel. Pour assistance ou renseignements complémentaires, veuillez consulter un installateur expérimenté, une agence dé depannage/entreitien ou cotre
compagnie gaziére. Pour utilisation avec les portes en verre certifiée l'appareil suelement. Ne pas opérer avec le verriére enlever, craquelure, brise.
MENDOTA "SEABROOK"
DIRECT VENT
GAS FIREPLACE INSERT
Model D-30 Flat or Bay
OR INSTALLATION AS A NATURAL VENT
4" N
V
ATURAL
ENT
(Bay unit not shown)
NO.0812
AVERTISSEMENT: Cet appareil a etre employe seulment comme un inserer dans
lecarburant solide brulant des cheminees.
(B-V
ENT
K
S
F
IT FOR
INGLE
LEX
POUR VOTRE Sécurité: Ne pas entreposer ni utiliser d'essence ni d'autre vaperures ou
liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE Sécurité: Que faire si vous sentez une odeur de gaz:
1. Ne pas tenter d'allumer d'appareil
2. Ne touchez à aucun interrupteur. Ne pas vous servir des télé phones se trouvant dans le
batiment ou vous vous trouvez.
3. Evacuez la pièce, le bâtiment ou la zone.
4. Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du
fournisser.
5. Si vous ne pouvez rejoindre le fournisseur de gas, appelez le service dos incendies.
AVERTISSEMENT: Une installation, un réglage, une modification, un entretien ou une mainte-
nance incorrects peuvent entrainer des dommages matériels, des lésions corporelles ou la perte
de vies humaines. Consuter le manuel des usagers fourn avec ce generateur d'air chaud.
)
,
P
13.
INSERT
SEE
AGE
L
(#AA-11-388).
INER
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Related Manuals for Mendota SEABROOK D-30
Summary of Contents for Mendota SEABROOK D-30
- Page 1 MENDOTA "SEABROOK" DIRECT VENT GAS FIREPLACE INSERT Model D-30 Flat or Bay (Bay unit not shown) INSTALLATION & OPERATING INSTRUCTIONS NO.0812 WARNING: THIS APPLIANCE TO BE USED ONLY AS AN INSERT IN AVERTISSEMENT: Cet appareil a etre employe seulment comme un inserer dans SOLID FUEL BURNING FIREPLACES.
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Page 2: Table Of Contents
Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American National Stand- ards Institute - ANSI Gas Appliance Safety Standards. For more information see Pg. 34. The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562. - Page 3 Insert MUST be replaced prior to operating the Insert. The Mendota Gas Insert is a powerful, efficient heating unit. It has been designed as a major source of supplemental heat. It should not take the place of, or be used as, a whole house heating system.
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Page 4: General Information
The Mendota D-30 Fireplace Insert is a true, high efficiency gas heater. With a heat output of 23,500 BTUH, the Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation. NOTE: The Mendota Insert is designed as a supplemental heat source. -
Page 5: Specifications & Clearances
MENDOTA GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES MANTEL TO MANTEL OF GRILL BRASS TRIM FROM TOP 12" MIN. 20 7/16 30 1/4 FRONT VIEW 8" MAX. MANTEL 30 7/16 DEPTH (WIDTH) 22 1/4 VENT ADAPTER MUST BE ORDERED SEPARATELY... - Page 6 MENDOTA GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES MANTEL TO MANTEL OF GRILL BRASS TRIM FROM TOP 12" MIN. 20 7/16 30 1/4 FRONT VIEW 8" MAX. MANTEL 30 7/16 DEPTH (WIDTH) 22 1/4 ITEM REMOVABLE FOR INSTALLATION 12 3/4...
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Page 7: Installation Instructions
CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform to National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition,... -
Page 8: Flue Venting
FLUE VENTING The D-30 Insert must be vented vertically to the outside and must use the Mendota flexible ducting system. There are two methods for venting Mendota Direct Vent Inserts: 1) Co-Axial and 2) Co-Linear CO-AXIAL VENT KIT (Typically for factory built ZC fireplaces.) NOTE: THE INSERT IS DESIGNED, TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS AS LISTED IN FIGURES 3 &... - Page 9 AA-11-378 CO-AXIAL VENT KIT AA-11-377 CO-LINEAR VENT KIT NOTE: THE INSERT IS DESIGNED, TESTED & LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS AS LISTED IN FIGURES 3 & 4 AND THE DRAWING ABOVE. (See FIGURE 4) The vent kits include a trimable flashing. Measure, trim and shape flashing to fit the exist- ing flue liner.
- Page 10 12. Attach a sheet metal strap loop to the flex end of the liner(s) and tie a rope to it. Two installers should pro- ceed to the roof and drop the rope (with weight on the end to make sure it goes all the way down) and insert the liner(s) past the flexible portion, into the existing chimney [See FIGURE 5].
- Page 11 You are now ready to hook up the Insert to gas supply. Be sure gas plumbing instructions [Pg. 16 & 17] and all state and local codes have been carefully followed. Be sure all items on Installation Check-Off List [Pg. 18] have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS.
- Page 12 Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening. If Insert is unsteady or needs leveling, the unit may be leveled by "shimming" body with non-combustible bricks or steel washers. FRONT SIDE VIEW CO-LINEAR...
- Page 13 21. FINAL VENT BOOT ADAPTER INSTALLATION A. Place u-clamp over threaded rod. Thread clamping nut on threaded rod and tighten firmly. B. Reinstall exhaust baffle by placing rear edge on ledge, swinging front edge upward and reinstalling two (2) sheet metal screws. CAUTION: The exhaust baffle must be reinstalled before operation.
- Page 14 22. The proper Insert surround can now be placed in position. Assemble surround by following instruc- tions supplied with surround kit. Surround kits are available for use with each model Mendota Insert. Select the size of the surround to fill the area between the Insert and existing fireplace opening. (Fig.2,...
- Page 15 D-30 GRILL INSTALLATION FLAT FRONT BAY FRONT FIGURE 8 ..IMPORTANT..NOTE: INSTALLATION, SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON. THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE INSERT BE KEPT CLEAN.
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Page 16: Raised Hearth Specifications
RAISED HEARTH SPECIFICATIONS FIGURE 9 In most installations, a 16" non-combustible protector is required in front of the glass surface of the unit on the floor or raised hearth. This protection can be any non-combustible material such as 24 gauge sheet metal, tile, brick, concrete board, etc. -
Page 17: Gas Supply Requirements
ADHERE STRICTLY TO LOCAL AND NATIONAL CODES. GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.O cm] inlet on the main gas valve. Gas supply piping may enter the cabinet from either the left or right side. -
Page 18: Gas Pressure Requirements
[See FIGURE 11 Pressure Test Port]. FIGURE 12: Pressure Test Port L.P. AND NATURAL GAS SUPPLIES The Mendota Gas Insert is available for either L.P. or Natural Gas. A Natural Gas to LPG conversion kit is supplied with the unit. -
Page 19: Installation Check Off List
The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's warranty and liabilities will be voided: Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 7 with clamps securely in place and all joints leak proof. ... -
Page 20: Lighting Instructions
LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "LIGHTING CHECK OFF LIST" [Pg. 17] have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before relighting - be sure to always remove the glass before relighting the pilot. -
Page 21: Log Installation
NEVER turn down pilot flame below required 450 millivolts. NOTE: The Mendota Gas Fireplace Insert is designed to limit combustion air for maximum heating efficiency. Because of this high efficiency design the realistic "orange" flame color may take 15-30 minutes to appear. When the Fireplace Insert is first turned on the flame will be transparent or slightly "bluish". - Page 22 LOG INSTALLATION STEP 2 LOG INSTALLATION STEP 3...
- Page 23 LOG INSTALLATION STEP 4 LOG INSTALLATION STEP 5...
- Page 24 LOG INSTALLATION STEP 6 LOG INSTALLATION STEP 7...
- Page 25 LOG INSTALLATION STEP 8 LOG INSTALLATION STEP 9...
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Page 26: Wall Switch, Remote Control Or Thermostat Operation
WALL SWITCH, REMOTE CONTROL OR THERMOSTAT OPERATION The Insert comes with an "ON-OFF" Rocker Switch located in the lower right hand corner of the sur- round. An optional Wall Switch, remote control or thermostat may be purchased to substitute for the Rocker Switch. -
Page 27: Blower And Wiring Installation Operation
BLOWER OPERATION AND WIRING The D-30 Mendota Gas Inserts are equipped with hot air dual blowers. A 120 volt electrical service must be supplied for these blowers at the fireplace at the time of installation. These specially designed Blower Kits include an automatic snap switch that automatically turns the blowers "On"... - Page 28 BURNER ORIFICE FIGURE 16 BLOWER (S) REMOVAL 1. Refer to FIGURE 16. Disconnect power to fireplace and blowers. 2. Turn main gas supply valve to gas insert to OFF position. 3. Remove door assembly, logs and coals. 4. Disconnect gas supply piping/ tubing from gas valve. 5.
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Page 29: Customer Information And Trouble-Shooting
Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fireplace viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting"... -
Page 30: Trouble Shooting Mendota Gas Fireplace Insert
TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT SYMPTOM PROBABLE CAUSES CORRECTIVE ACTION 1. Thin black coating [soot] A. Incorrect gas pressure Have gas supplier check for correct gas pressure [7" W.C. forms on viewing glass. Nat. Gas; 11" W.C. LP Gas]. -
Page 31: Maintenance
1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be per- formed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person. -
Page 32: Replacement Parts List
REPLACEMENT PARTS LIST MENDOTA GAS FIREPLACE INSERT - MODEL D-30 PART NO. DESCRIPTION PART NO. DESCRIPTION HA-28-00040 Flat Glass Door Assy HA-28-00193 Valve Assy – NG-SIT 65-06-00449 Flat Glass 05-02-00306 SIT VALVE NAT. GAS HA-28-00050 Bay Door Assy HA-28-00194 L.P. Kit-SIT... -
Page 33: Natural To Lp Gas Conversion
NATURAL TO LP GAS CONVERSION HA-28-00194 This conversion must be made by a qualified service technician. 1. Turn off gas supply at the appliance service valve. Identify the Pressure Regulator on the Valve Body, see Figure 19 on Page 30. 2. - Page 34 Figure 21 LP PRESSURE REGULATOR SCREWS GAS VALVE BODY NG PRESSURE REGULATOR...
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Page 36: Warranty
As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Optionally, please regis- ter your product at our website at: WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP... - Page 37 TAPE SHUT ------------------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
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Page 38: Mendota Extended Lifetime Protection And Limited Warranty
Mendota dealer. Mendota is not responsible for any damage to or malfunction of the Insert unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation or operation, installation by unqualified personnel or breach of the conditions of this limited warranty will excuse Mendota from performance of any part of the limited warranty. - Page 39 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com Part #85-03-00687...