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C o m b i t h e r m ® C o m b i n a t i o n Oven / Steamer CT EXPRESS™ Shown with ExpressTouch control and optional hand sprayer : 1 :DWHU 6WUHHW 32 %R[ 0HQRPRQHH )DOOV :LVFRQVLQ 86$ 3+21( ...
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How to Use this Technical Service Manual This manual has been compiled as a complete resource for a technician working on CT Express models. It includes necessary product information and drawings, along with helpful troubleshooting procedures. Introduction gives a quick overview of the CT Express to aid in model identification. Sections A through E contain information applying to all CT Express models: –...
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TA BLE OF C ONTE NT S How to Use this Technical Service Manual ........Introduction ................. Control Panel Identification ............A-1 Preventive Maintenance ..............Service Mode and Error Codes ............C-1 Troubleshooting Trees ..............D-1 Combitherm Parts ................ Wire Diagrams ................
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I N T R O D U C T I O N MODEL NUMBERS This manual covers the following CT Express models: 4.10esi 4.10esiVH 4.10CCi FEATURES AND OPTIONS Available on all models: Available only on ExpressTouch Control models:...
E XP RE SSTO UC H OPER A TI NG I NS TR U CTI O NS START-UP PROCEDURES When the oven is powered on, the ExpressTouch screen illuminates. “Loading” indicates that the software is booting up. The screen will also indicate what level of progress has been made as the software becomes fully operational.
EXP RES S TO U CH O P E R A TI NG INS TR UCTI ONS SETTINGS SCREEN Fahrenheit or Celsius Function - Choose Sound/Alarm Settings - Change alarm sounds temperature format. and volume. Note: After choosing your format, return to 100% Touchscreen Brightness - Adjust brightness the Main Menu screen and then Press Oven...
E XP RE SSTO UC H OPER A TI NG I NS TR U CTI O NS UPLOAD/DOWNLOAD SCREEN Download Recipes Copy all recipes from USB memory stick to oven. This will replace and overwrite existing recipes. HACC HACCP Upload Recipes Copy all recipes from oven control to USB memory stick.
E XP RES ST OU CH OP E R A TI N G I N ST RU C TI O N S COOKING MODE SCREEN TEMPERATURE TIME MULTI-SHELF STEAM 345°F TIMER MODE DELAYED START TIMER COMBINATION 1:43 CLEANING MODE REDUCED POWER MODE CONVECTION 225°F...
E XP RE SSTO UC H OPER A TI NG I NS TR U CTI O NS COOKING MODE SCREEN IDENTIFICATION MAIN MENU ICONS Temperature Used to set the required cooking temperature, to recall the set cooking temperature, or to check the actual Power ON key oven temperature.
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EXP RES S TO U CH O P E R A TI NG INS TR UCTI ONS AUXILIARY FUNCTION ICONS Find Recipe Access a menu list of all stored cooking programs. Reduced Power Mode Used to reduce kitchen power peaks and Multi-shelf Timer energy consumption.
Temperature Probe cooking method is chosen. This VFUHHQ 7U\ DJDLQ ZLWK DQRWKHU ÁDVK GULYH GHYLFH RU information can be downloaded to a USB drive and then call Alto-Shaam Service. FRSLHG WR \RXU FRPSXWHU 7KH ÀOH IRUPDW LV WH[W W[W PRESS TO DOWNLOAD INFORMATION.
S I M PL E C ON TRO L OPERA TI NG I NS TRU CTI O NS CONTROL PANEL IDENTIFICATION Set Oven Oven Temperature Temperature display area Steam Key OVEN COOL DOWN Combination Key UP/INCREASE Convection Key DOWN/DECREASE Cleaning Key START/STOP Set Cook Cook Time...
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SI M P LE CO NTR O L OPER AT I NG I NST R UC TI ONS Turn on and preheat the oven Alto-Shaam recommends preheating the Combitherm before cooking. ® Power Mode Oven Temperature Cook Time To cook manually by time...
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P R E V E N T A T I V E M A I N T E N A N C E Cleaning Agents ........... B-2 Preventative Maintnance .
P R E V E N T A T I V E M A I N T E N A N C E OMBI LEAN CLEANING AGENTS CombiClean tablets are to be used only with the factory installed automatic cleaning option. D A N G E R D A N G E R RUBBER GLOVES MUST BE WORN WHEN USING...
P R E V E N T A T I V E M A I N T E N A N C E PREVENTATIVE MAINTENANCE In addition to the routine cleaning and maintenance TO PROLONG THE LIFE OF THE DOOR GASKET, procedures, there are several additional steps to be CLEAN THIS ITEM DAILY.
P R E V E N T A T I V E M A I N T E N A N C E C L E A N I N G A N D P R E V E N T A T I V E M A I N T E N A N C E PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion...
P R E V E N T A T I V E M A I N T E N A N C E CLEANING SCHEDULE DAILY GASKET CLEANING DAILY OVEN CLEANING It is important to prolong the life of the oven gasket To be performed at the end of the production day or by cleaning on a daily basis.
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P R E V E N T A T I V E M A I N T E N A N C E V E N T L E S S H O O D M O D E L TO P E XHAUST VENT FILTER TRAC K FILTER SWITCH...
P R E V E N T A T I V E M A I N T E N A N C E EXPRESSTOUCH WITH COMBICLEAN OPTION SELECT DESIRED LEVEL OF CLEANING. Four (4) cleaning levels are offered: rinse, light, normal, RINSE (20 MINUTES) and heavy-duty cleaning.
P R E V E N T A T I V E M A I N T E N A N C E SIMPLE CONTROL WITH COMBICLEAN Cooking temperature display area will display "CLn". Cooking time display area will display "6" - referring to OPTION the number of cleaning tablets to insert.
P R E V E N T A T I V E M A I N T E N A N C E CLEANING - WITHOUT COMBICLEAN PROGRAM The CT Express Combitherm can be ordered without the CombiClean option. ® Combitherm liquid spray cleaner should be used.
E R R O R C O D E S EMERGENCY OPERATION MODE If the oven malfunctions, an error code will appear in the SET THE OVEN CONTROLS AS IF OPERATING UNDER display. In the event of an error, the Combitherm may be NORMAL CIRCUMSTANCES.
E R R O R C O D E S EMERGENCY OPERATION MODE (CONTINUED) ERROR CODES When the oven malfunctions, an error code will appear in the display. PRESS THE START ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
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☛ Check that unit is receiving power. Circuit breaker turned on? Do not attempt to repair or service the oven beyond this point. Contact Alto-Shaam for the nearest authorized service agent. Repairs made by any other service agents without prior authorization by Alto-Shaam will void the warranty on the unit.
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E R R O R C O D E S E R R O R C O D E S Error Error Call Out in Display Description of Error Possible Cause Code Convection Temperature Oven cavity temperature N6 — Convection element contactor stuck closed/on. —...
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E R R O R C O D E S ERROR CODES Error Error Call Out in Display Description of Error Possible Cause Code N8 Immersion Element Immersion element too hot — Scale buildup inside steam generator and/or on water level probe. Temperature Too High —...
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E R R O R C O D E S ERROR CODES Error Error Call Out in Display Description of Error Possible Cause Code No Rinse Water During rinse no water — Water supply is shut off. fl ow is detected through —...
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E R R O R C O D E S ERROR CODES Error Error Call Out in Display Description of Error Possible Cause Code E101 DB version is not equal to Software update may have — Perform software update. RB version. Error generated failed.
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E R R O R C O D E S ERROR CODES Error Error Call Out in Display Description of Error Possible Cause Code E108 Cooling Fan Failure Cooling fan failure or — Cooling fan damaged. incoming cooling air is —...
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T R O U B L E S H O O T I N G T R E E S No Convection Heat ......... . . D-2 (1 PH) No Convection Heat .
T R O U B L E S H O O T I N G T R E E S N o C o n v e c t i o n H e a t ( 1 P H ) Is N-6 oven temperature probe below set point? N-6 must be below set...
T R O U B L E S H O O T I N G T R E E S N o C o n v e c t i o n H e a t ( 2 0 8 - 2 4 0 V , 3 P H ) Is N-6 oven temperature probe below set point? N-6 must be below set...
T R O U B L E S H O O T I N G T R E E S N o C o n v e c t i o n H e a t ( 3 8 0 - 4 1 5 V , 3 P H ) Is N-6 oven temperature probe below set point? N-6 must be below set...
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T R O U B L E S H O O T I N G T R E E S N o C o n v e c t i o n E l e m e n t H e a t w i t h R e t h e r m O p t i o n ( 2 0 8 - 2 4 0 V , 3 P H ) Is N-6 or B5 below set point? One must be below...
T R O U B L E S H O O T I N G T R E E S N o C o n v e c t i o n E l e m e n t H e a t w i t h R e t h e r m O p t i o n ( 3 8 0 - 4 1 5 V , 3 P H ) Is N-6 or B5 below set point? One must be below...
T R O U B L E S H O O T I N G T R E E S N o S t e a m O p e r a t i o n ( 1 P H ) Is water connected to the oven, turned on and operating at pressures...
T R O U B L E S H O O T I N G T R E E S N o S t e a m O p e r a t i o n ( 2 0 8 - 2 4 0 V , 3 P H ) Is water connected to the oven, turned on and operating at pressures...
T R O U B L E S H O O T I N G T R E E S N o S t e a m O p e r a t i o n w i t h R e t h e r m O p t i o n ( 2 0 8 - 2 4 0 V , 3 P H ) Is water connected to the oven, turned on and operating at pressures...
T R O U B L E S H O O T I N G T R E E S N o S t e a m O p e r a t i o n ( 3 8 0 - 4 1 5 V , 3 P H ) Is water connected to the oven, turned on and operating at pressures...
T R O U B L E S H O O T I N G T R E E S N o S t e a m O p e r a t i o n w i t h R e t h e r m O p t i o n ( 3 8 0 - 4 1 5 V , 3 P H ) Is water connected to the oven, turned on and operating at pressures...
T R O U B L E S H O O T I N G T R E E S N o S m o k e Is smoke icon selected? Select smoke function and Is the browning vent start a cycle closed? Smoke will not function if browning vent is open as detected...
T R O U B L E S H O O T I N G T R E E S N o C a t a l y t i c C o n v e r t e r ( C C ) O p e r a t i o n Is there voltage across terminal 1-6 at CC element?
T R O U B L E S H O O T I N G T R E E S Two Speed Motor - No High Speed Motor Operation (with motor protection switch) Is F-51 motor protection switch (MPS) in the start position? Is there L1 power Reset switch and test...
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T R O U B L E S H O O T I N G T R E E S Two Speed Motor - No High Speed Motor Operation (without motor protection switch) is there L1 power supplied to terminal 21 of K-52 contactor? L1 supplied to terminal 21 Is there L1 power at terminal...
T R O U B L E S H O O T I N G T R E E S Two Speed Motor - No Low Speed Motor Operation (with motor protection switch) Is F-51 motor protection switch (MPS) in the start position? Is K-52 contactor coil Reset switch and test...
T R O U B L E S H O O T I N G T R E E S Two Speed Motor - No Low Speed Motor Operation (without motor protection switch) Is K-52 contactor coil energized? L1/A1 from RBH X3/304, L2/A2 from TB 13-4 Is K-52 contactor closing? Replace K-52 contactor...
T R O U B L E S H O O T I N G T R E E S S i n g l e S p e e d M o t o r - N o M o t o r O p e r a t i o n ( w i t h m o t o r p r o t e c t i o n s w i t c h ) Is F-51 motor protection switch (MPS) in...
T R O U B L E S H O O T I N G T R E E S S in gle Sp e e d Mot o r - N o M o t o r O pe ra t io n (wi th out m ot or p rot ecti o n swi t ch) Is there L1 power at the blue wire of the motor?
T R O U B L E S H O O T I N G T R E E S N o D i s p l a y / C o n t r o l n o t p o w e r i n g o n ( U n i t D e a d ) Is voltage across L1/L2 at main TB? Is voltage across terminal...
T R O U B L E S H O O T I N G T R E E S N o D i s p l a y / N o O p e r a t i o n - S i m p l e C o n t r o l Is voltage across L1/L2 at main TB? Check cord/plug/main...
T R O U B L E S H O O T I N G T R E E S N o B r o w n i n g V e n t M o t o r O p e r a t i o n Is there 12 VDC across vent motor wiring? V-1 from RBL X8/2, V+...
T R O U B L E S H O O T I N G T R E E S N o O v e n L a m p Is oven lamp fully intact? Replace lamp Is L1 power at RBH terminal X4/416? Repair wiring between RBH/416 and TB 17/3...
T R O U B L E S H O O T I N G T R E E S N o C o n d e n s a t e I n j e c t i o n ( E 1 5 e r r o r c o d e ) Is B3 probe above 190ºF (88ºC)? B3 must be above 190ºF (88ºC) Is voltage across the coil...
T R O U B L E S H O O T I N G T R E E S N o C l e a n i n g O p e r a t i o n Is water connected to the oven, turned on and operating at pressures between 30-90 psig? Connect water,...
T R O U B L E S H O O T I N G T R E E S Hood Door Safety Latch Not Closing Is Combi door closed? Combi door must be Is Combi door switch closed for latch to engage closed? Replace/repair door switch as required...
T R O U B L E S H O O T I N G T R E E S Hood Door Safety Latch Not Closing Is Combi door open? Door handle must be Has the door handle opened been open for more than 45 seconds? The door latch releases based upon a timer.
T R O U B L E S H O O T I N G T R E E S No Browning Bar Heat (208-240V, 3PH) Is K-61 Browning Bar contactor energized? A1/L1 supplied from RBH/ Is L1/L2/L3 power across X3/306, L2 supplied from N7 terminals 1/3/5 on K-61 high limit...
T R O U B L E S H O O T I N G T R E E S N o B r o w n i n g B a r H e a t ( 3 8 0 - 4 1 5 V , 3 P H ) Is K-61 Browning Bar contactor energized? A1/L1 supplied from RBH/...
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T R O U B L E S H O O T I N G T R E E S K-77 Safety Contactor Troubleshooting (380-415V only) Is K-77 contactor coil energized? L1/A1 supplied from TB 16, TB 16 Is L1/L2/L3 power across supplied from RBH X4/414, L2/A2 terminals 2/4/6 on K-77 supplied from N7 high limit...
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P A R T S I N F O R M A T I O N S E R V I C E P A R T S Exterior ............Rear and Bottom Service Parts .
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P A R T S I N F O R M A T I O N E X T E R I O R V I E W SECTION D-D SECTION A-A Item Part Description Qty. Item Part Description Qty. SC-29871 Screw, #8 x 1/2"...
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P A R T S I N F O R M A T I O N R E A R & B O T T O M S E R V I C E P A R T S Rear View Left Side View Item Part...
P A R T S I N F O R M A T I O N P A I N T E D P A N E L S Item Description Part Number Item Panel Color Part Number Panel, Cover, Sensor Black PE-35548 Panel, Spot, Hndl Mnt, RH Door...
P A R T S I N F O R M A T I O N I N T E R I O R V I E W 13 14 Item Part Description Qty. Item Part Description Qty. CB-34033 Cable, 20" (510mm) long SR-29602 Side Rack, Wire, S/S CV-23896...
P A R T S I N F O R M A T I O N I N T E R I O R R E A R Item Part Description Qty. Item Part Description Qty. VA-26838 Valve, Baffle VA-33723 Valve, Solenoid Triple HO-29435 Hose, 1-5/8"...
P A R T S I N F O R M A T I O N E L E C T R I C A L C O R D & R O U T I N G ( A V A I L A B L E O N L Y O N 2 0 8 V , 1 P H M O D E L S ) INTERNAL CORD ROUTING TO TERMINAL BLOCKS INCOMING POWER CORD...
P A R T S I N F O R M A T I O N P L U M B I N G DETAIL A 23 24 17 18 21 22 16 15 23 24 23 24 BROWNING VENT ASSEMBLY SECTION B-B 12 23 23 31...
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P A R T S I N F O R M A T I O N P L U M B I N G Item Part Description Qty. CV-23896 Cover, ML, S/S Ring, Light Coved Corner SC-22281 Screw, M5 x 0.8 x 16mm Flat 5013627 Condensor Tank Weld SA-22212...
P A R T S I N F O R M A T I O N T O U C H C O N T R O L R E P L A C E M E N T K I T ( E X P R E S S T O U C H O N L Y ) Control Replacement Kit - 5015926 Item...
P A R T S I N F O R M A T I O N C A T A L Y T I C C O N V E R T E R 67780 Item Part Description Qty. FU-34938 Fuse, 3 Amp SC-22766 Screw, M4 x 0.8 x 10mm Pan 1014243 Cover...
P A R T S I N F O R M A T I O N B R O I L I N G E L E M E N T Item Part Description Qty. NU-22289 Nut, M5-0.8 Hex Nut 18-8 din #934 WS-22301 Washer, M5 Split Lock GS-35461 Gasket, Element Seal EL-35057 Element, 208-240V...
P A R T S I N F O R M A T I O N C O N D E N S O R T A N K 5013628 Item Part Description Qty. SA-22212 O-Ring, Red, Silicone 70 Dur., 225C, 59.6mm x 5.33mm 5013627 Condensor Tank Weld Assembly SA-25061 Seal, T-Couple Probe...
P A R T S I N F O R M A T I O N L A M P A S S E M B L Y 5016299 Item Part Description Qty. SC-23141 Screw CV-26607 Oven Light Cover GL-26608 Oven Light Glass GS-26609 Oven Light Gasket LP-35865 Light, 40W Bulb LP-35866 Light, Snap-In receptacle...
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P A R T S I N F O R M A T I O N S M O K E R C H I P T R A Y A S S E M B L Y 5015597 Item Part Description Qty.
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P A R T S I N F O R M A T I O N O P T I O N A L S I N G L E P O I N T P R O B E A S S E M B L Y NOTE: Tip of probe should extend 26"...
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P A R T S I N F O R M A T I O N O P T I O N A L H A N D S H O W E R A S S E M B L Y 5104743 Item Part...
P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - S I M P L E C O N T R O L - 20 8V 1 PH & 24 0V 1PH (5013817 shown) SECTION A-A JUMPERS...
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P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - S I M P L E C O N T R O L - 2 0 8 - 2 4 0 V 3 P H (5014568 shown) 11 12 Item...
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P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - S I M P L E C O N T R O L - 3 8 0 - 4 1 5 V 3 P H (5014569 shown) JUMPERS 13 12...
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P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - E X P R E S S T O U C H - 2 0 8 V 1 P H & 2 4 0 V 1 P H (5014731 shown) SECTION D-D 21 22...
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P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - E X P R E S S T O U C H - 2 0 8 - 2 4 0 V 3 P H (5014732 shown) SECTION E-E JUMPERS...
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P A R T S I N F O R M A T I O N E L E C T R I C A L A S S E M B L Y - E X P R E S S T O U C H - 3 8 0 - 4 1 5 V 3 P H (5014733 shown) 29 30 SECTION F-F...
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P A R T S I N F O R M A T I O N V E N T L E S S H O O D A S S E M B L Y - F R O N T A N D S I D E V I E W DETAIL C DETAIL F DETAIL A...
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P A R T S I N F O R M A T I O N V E N T L E S S H O O D A S S E M B L Y - S I D E A N D R E A R V I E W DETAIL E DETAIL B E R V I C E...
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P A R T S I N F O R M A T I O N V E N T L E S S H O O D A S S E M B L Y - 6 7 7 5 1 Item Part Description...
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P A R T S I N F O R M A T I O N E R V I C E A R T S...
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W I R I N G D I A G R A M S Always refer to the wire diagram(s) included with the unit for most current version. 208-240V, 60Hz, 1Ph 77391............208-240V, 60Hz, 3Ph 77421 .