Heatilator C40 Installation Manual
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Heatilator C40 Installation Manual

Heatilator C40 Installation Manual

Installation and fireplace setup epa certified woodburning fireplace
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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
Tested and
Listed by
C
OMNI-Test Laboratories, Inc.
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13
Installation Manual
Installation and Fireplace Setup
O-T L
Portland
Oregon USA
US
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate poisonous
gases (i.e. carbon monoxide).
1

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Summary of Contents for Heatilator C40

  • Page 1 For use with solid wood fuel only. sionals, or technicians supervised by an NFI certifi ed professional. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 2: Table Of Contents

    H. Outside Air Kit I. Heat Zone Kit (Optional) 4 Electrical Wiring 5 Chimney and Termination Requirements A. Chimney Requirements B. Offsets/Returns C. Termination Requirements 6 Chimney Installation Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Part # 4017-255 • Rev B • 01/29/13 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 4: Product Specifi C & Important Safety Information

    3.4 cubic feet Plant fi bers - Plastic Plywood/OSB - Sheet rock (drywall) • Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 5: Electrical Codes

    WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam- age. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 6: Getting Started

    Combustible framing/header on top of V-shaped standoffs (spacers) Factory-built fireplace Outside Decorative facing combustion air and trim Hearth extension Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 7: Design And Installation Considerations

    24 in. (610mm) Model # 41-7/8 89-1/2 63-5/16 22-7/16 44-3/4 14-1/16 55-15/16 50-7/8 C40 (dimensions for fi nished walls) 1063 2273 1608 1137 1421 1292 Figure 2.2 Fireplace Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 8: Locating Fireplace & Chimney

    Attic mounted duct work and air handler joints and seams Sections 5 and 6. taped or sealed. Recommended Recommended Location Location Marginal Location Location Recommended Location NOT Recommended Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 9: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 10: Framing And Clearances

    (149 mm) 37 in. (940 mm) Fan Electrical Access 9-11/16 in. (right side of fireplace) 40 in. (246 mm) (1016 mm) 43 in. (1016 mm) Figure 3.1 Fireplace Dimensions Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 11: Clearances

    0 in. 1 in. (25mm) to side of appliance to floor (except at nailing flanges where it is 1/2 in. [13 mm]) Figure 3.2 Clearances to Combustible Materials Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 12: Minimum Clearances To Combustibles

    fi replace to height of 84 in. (2134 mm) or to the ceil- ing from base of fi replace for all construction materials, framing members, sheeting, and all fi nish materials. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 13: Construct The Chase

    In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4. This will help reduce heat loss from the home around the fi replace. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 14: Frame The Fireplace

    Framing must extend straight up all the way to the ceiling. Figure 3.6 Drywall - Non-combustible Facing Material CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 15: Protective Metal Hearth Strips

    1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Nail or screw metal strips in place. Figure 3.8 Protect the Front of an Elevated Platform Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 16: Outside Air Kit

    Locate outside air inlet to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause combustion air starvation. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 17 Figure 3.11 Outside Air Installation Termination Cap Open/Close supplied with Knob for fireplace outside air 6 in. (152mm) metal flex OPEN CLOSE or rigid pipe Figure 3.12 Outside Air Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 18: Heat Zone Kit (Optional)

    Possible Air Duct Runs / Locations 12 in. (305mm) minimum clearance from register to ceiling Ceiling Register Wall Register Floor Register Ceiling Register Two Duct Kits Figure 3.13 Minimum Clearances to Combustibles Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 19 On the mounting plate, hand bend the tabs downward. Slide the tabs over the outside of the starter pipe. Secure with four sheet metal screws included in fasteners package. Figure 3.15. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 20 Junction Box White Return Air Grille Securely Twist Install with Louvers Lock B-Vent to pointed down Adapter Wire Nuts Wire Clamp Junction Box Removed Figure 3.16 Figure 3.17 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 21: Electrical Wiring

    GREEN Power to the Fireplace Incoming Power (110V) Snap Disc bypass switch BLACK Figure 4.1 Fan Wiring Diagram Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 22: Chimney And Termination Requirements

    14.5 ft (4.42 m) min. height/single offset-return 44 in. 20 ft. (6.10 m) min. height/double offset-return (1118 mm) 50 ft (15.24 m) max. height to top of standoffs Figure 5.1 Chimney Requirements Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 23: Offsets/Returns

    1251 94-1/2 2400 Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 24: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 5.3 Multiple Chimney Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 25: Typical Chimney System

    Ceiling firestops are required where chimney passes through ceiling or floor Figure 6.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 26: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 6.3 Installing the CAK4A Figure 6.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 27 Restricting the airfl ow inside the fl ex pipe may increase fl ue pipe temperatures causing a chase fi re. Seal 4" Flex Seal Wire Ties Figure 6.4 Installing Flex Pipe Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 28: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling fi restop may then be attached above or below the joists. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 29: Install Attic Insulation Shield

    Pipe (267 mm) ceeding sections. If they have been connected correct- ly, they will not disengage when tested. Figure 6.9 Install Attic Insulation Shield (fi restop below ceiling) Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 30: Roof Penetration

    JOISTS the extension. • Install the thimble assembly and nail it securely to the framing members. NAIL THIMBLE Figure 6.11 Installing Part: 12966A, Confi guration 1 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 31: Install Chase/Chase Top

    Drip Edge NAIL ADJUSTABLE Chase THIMBLE EXTENSION HOLES .018 (26 ga) min. Figure 6.13 Installing Part 12966A Confi guration 3 Galvanized Chase Top Figure 6.14 Chase Top Construction Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 32: Termination Cap Requirements

    Minimum Height Maximum Chase Top Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 6.16 Installing a TR342 Round Telescoping Termination Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 33 4 3/4 in. (121 mm) maximum Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm). Figure 6.18 Installing a TS345/TS345P Square Termination Cap Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 34: Finishing

    Figure 7.1 Install the Finishing Template Note: DO NOT remove hang tags. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 35: Mantel And Wall Projections

    0.20 10 1/2 in. Ceramic Tile 12.50 0.08 25 3/4 in. Armstrong™ Privacy Guard Plus 0.460 2.18 1 in. 29 1/2 in. 41 1/4 in. Marble 14.3-20.0 0.07-0.05 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 36 ........Combustible Floor Minimum 4 in. (102 mm) Cement Board or equivalent, (or two pieces HX4) Figure 7.4 Fireplace and Hearth Extension Flush on the Floor. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 37: Non-Combustible Sealant Material

    Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of fi nishing materials due to heat exposure or smoke. • Choose fi nishing materials carefully. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 38: Fireplace Setup

    Qty. In Set 1 13-1/4” x 4-1/2” x 1-1/4” 2 13-1/2” x 4-1/2” x 1-1/4” w/ 1-1/2” chamfer 3 12” x 4-1/2” x 1-1/4” 4 12-1/2” x 4-1/2” x 1-1/4” Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 39: Baffl E And Blanket Placement

    fi replace due to customer preference and selection. Instructions for attachment of the fronts are included with them. Contact your local dealer with any questions on offerings or installation. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

  • Page 40: Reference Materials

    31 in. A = Actual Length RF371 - Roof Flashing B = Effective length (length of chimney part 6/12 to 12/12 Pitch after it has been snapped to another) Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 41 12 in. 12 in. (305 mm) (305 mm) 10-1/2 in. (305 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) CAK4A Straight Attic Chimney Air Kit Insulation Shield Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 42 Round Telescoping Termination Cap 23 in. (584 mm) 19 in. 15-3/4 in. (483 mm) (400 mm) 15-5/8 in. (397 mm) TR344 Round Termination Cap ST375 Square Termination Cap Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 43 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...
  • Page 44 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev B 01-29-13...

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