Heatilator C40 Installation Manual
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Heatilator C40 Installation Manual

Installation and fireplace setup epa certified woodburning fireplace
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
Tested an d
L isted b y
C
OM N I - Test L ab oratories, I n c.
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation an servi e o t is re la e s oul
er or e
e
nolo ies re o
sionals or te
I erti e
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
Installation Manual
Installation and Fireplace Setup
P ortl an d
O-T L
Oreg on U SA
U S
uali e
ersonnel Heart
en s
I erti e
ni ians su ervise
an
ro essional
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use asoline or ot er a -
a le va ors an li ui s in t e vi init o t is
or an ot er a
• DO NOT over re
arrant
• Co
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ause ouse re
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High temperatures may ignite clothing or other flammable
materials.
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WARNING
HOT SURFACES!
lass an ot er sur a es are ot urin
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D ool o n
Hot glass will cause burns.
• DO NOT tou
•
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Fire Risk.
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1

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Summary of Contents for Heatilator C40

  • Page 1 I erti e ro essional t er uels a over re an enerate oisonous ases i e ar on ono i e Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 2 Heat one it tional 4 Electrical Wiring 5 Chimney and Termination Requirements C i ne Re uire ents sets/Returns er ination Re uire ents Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 3: Attention Installer

    _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ents o uni ate to art res onsi le uil er/ en Contra tor Installer Date 401 -255 • Rev • 01/2 /13 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 4: Product Specific & Important Safety Information

    Firebox Size lant lasti oo / eet ro • aterial t at an i nite an a e roo e or lastere or un- lastere Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 5: Electrical Codes

    WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam- age. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 6: Typical Fireplace System

    P r o t e c t iv e m e t a l h e a r t h s t r ip ( s ) Figure 2.1 Typical Fireplace System Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 7: Design And Installation Considerations

    3-5/1 22- /1 44-3/4 14-1/1 55-15/1 50- /8 i ensions or nis e alls 10 3 22 3 1 08 1421 12 2 Figure 2.2 Fireplace Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 8: Locating Fireplace & Chimney

    • Below adjacent structure • Lower roof line • Insulated exterior chase in cooler climates • Avoid outside wall Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 9 • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 10: Fireplace Dimensions

    ( 246 m m ) ( 1 0 1 6 m m ) 43 in. ( 1 0 1 6 m m ) Figure 3.1 Fireplace Dimensions Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 11 ( e x c e p t a t na il ing f l a ng e s w h e r e it is 1 /2 in. [ 1 3 m m ] ) Figure 3.2 Clearances to Combustible Materials Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 12 84 in 2134 or to t e eil- ase o re la e or all onstru tion aterials ra in ers s eetin an all nis aterials Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 13: Construct The Chase

    3 4 is ill el re u e eat loss ro o e aroun t e re la e Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 14: Frame The Fireplace

    Figure 3.6 Drywall - Non-combustible Facing Material CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 15: Protective Metal Hearth Strips

    Figure 3.9 Apply Non-combustible Materials F l o o r 2 in. ( 5 1 m m ) Figure 3.8 Protect the Front of an Elevated Platform Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 16 Blockages could cause combustion air starvation. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 17 6 in. ( 1 5 2m m ) m e t a l f l e x O P E N C L O S E o r r ig id p ip e Figure 3.12 Outside Air Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 18: Possible Air Duct Runs / Locations

    C e il ing R e g is t e r T w o D u c t K it s Figure 3.13 Minimum Clearances to Combustibles Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 19 3 15 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 20 W ir e C l a m p J u nc t io n B o x R e m o v e d Figure 3.16 Figure 3.17 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 21: 4 Electrical Wiring

    S na p D is c R E D b y p a s s s w it c h B L A C K Figure 4.1 Fan Wiring Diagram Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 22: Chimney And Termination Requirements

    5 0 f t ( 1 5 .24 m ) m a x . h e ig h t t o t o p o f s t a nd o f f s Figure 5.1 Chimney Requirements Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 23 1-1/4 in 32 e tive len t is uilt into t is Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 24: Termination Requirements

    . Figure 5.3 Multiple Chimney Locations Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 25: Typical Chimney System

    Figure 6.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 26: Install Chimney Air Kit (Cak4A)

    35 t 10 Figure 6.3 Installing the CAK4A Figure 6.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 27 WARNING! Risk of Fire! • The flex pipe must never be compressed or deformed! • Restricting the airflow inside the flex pipe may increase flue pipe temperatures causing a chase fire. Seal 4" F l e x Seal W ir e T ie s Figure 6.4 Installing Flex Pipe Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 28: Secure Offset/Return

    Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 29: Install Attic Insulation Shield

    I t e ave een onne te orre t- l t e ill not isen a e en teste Figure 6.9 Install Attic Insulation Shield (firestop below ceiling) Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 30: Roof Penetration

    N A I L ra in T H I M B L E Figure 6.11 Installing Part: 12966A, Configuration 1 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 31: Install Chase/Chase Top

    Figure 6.13 Installing Part 12966A Configuration 3 G a l v a niz e d C h a s e T o p Figure 6.14 Chase Top Construction Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 32: Termination Cap Requirements

    T e r m ina t io n c a p p ip e a nd c h im ne y s e c t io n m u s t o v e r l a p 1 - 1 /2 in. ( 38 m m ) Figure 6.16 Installing a TR342 Round Telescoping Termination Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 33 T e r m ina t io n c a p p ip e a nd c h im ne y s e c t io n m u s t o v e r l a p 1 - 1 /2 in. ( 38 m m ) Figure 6.18 Installing a TS345/TS345P Square Termination Cap Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 34 The decorative fascia must be removable for future erature areas serviceability of the automatic combustion control. Figure 7.1 Install the Finishing Template Note: DO NOT re ove an ta s Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 35: Finishing The Hearth Extension

    10 1/2 in Cera i 12 50 0 08 25 3/4in r stron riva 2 18 1 in 14.3-20.0 0.07-0.05 29 1/2 - 41 1/4 in. Mar le Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 36 , ( o r t w o p ie c e s H X 4) Figure 7.4 Fireplace and Hearth Extension Flush on the Floor. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 37: Non-Combustible Sealant Material

    (i.e., steel studs, concrete board, etc.). WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 38: Fireplace Setup

    Figure 8.2 Table 8.1 Brick Size Qty. in Set 1 13-1/4 4-1/2 1-1/4 2 13-1/2 4-1/2 1-1/4 / 1-1/2 3 12 4-1/2 1-1/4 4 12-1/2 4-1/2 1-1/4 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 39 M e in osi- tion Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

  • Page 40: Reference Materials

    - 2 in 2 in iel Constru te rou s urnin er ination C -3 a ter - Ma e use it t e ollo in eries eries Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 41 Diam eter: 14 1/2 in . /368 m m H eig h t: 2 4 in . /610 m m 12966A Manufactured Home Thimble AS8 SL300 Straight Attic Insulation Shield Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 42 ( 40 0 m m ) ( 48 3 m m ) 1 5 - 5 /8 in. TR344 Round Termination Cap ( 39 7 m m ) ST375 Square Termination Cap Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 43 ( 9 1 4 m m ) 26 in. 1 0 - 7/8 in. ( 276 m m ) CT-3A Adapter 2 in. ( 5 1 m m ) CT35M Chase Top Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...
  • Page 44 Heatilator ealer it an uestions or on erns or t e lo ation o our nearest Heatilator ealer lease visit eatilator o Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13...

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