Heatilator Constitution C40-C Installation Manual

Heatilator Constitution C40-C Installation Manual

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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
Model(s):
EPA CERTIFIED WOODBURNING
FIREPLACE
,QVWDOODWLRQ DQG VHUYLFH RI WKLV DSSOLDQFH VKRXOG EH SHUIRUPHG E\
TXDOL¿HG SHUVRQQHO +HDUWK
++7 )DFWRU\ 7UDLQHG RU 1), FHUWL¿HG SURIHVVLRQDOV
Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23
Installation Manual
Installation and Fireplace Setup
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WARNING! Risk of Fire and/or Asphyxiation!
‡ 5HDG DOO WKH LQVWUXFWLRQV EHIRUH VWDUWLQJ
the installation. Follow these instructions
carefully during the installation to ensure
PD[LPXP VDIHW\ DQG EHQH¿W
• Comply with all minimum clearances to com-
EXVWLEOHV DV VSHFL¿HG )DLOXUH WR FRPSO\ PD\
FDXVH KRXVH ¿UH
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
¿UHSODFH
• Alert children and adults to hazards of high temperatures.
+LJK WHPSHUDWXUHV PD\ LJQLWH FORWKLQJ RU RWKHU ÀDPPDEOH
materials.
‡ .HHS FORWKLQJ IXUQLWXUH GUDSHULHV DQG RWKHU ÀDPPDEOH
materials away.
Pour demander un exemplaire
en français de ce Manuel
du propriétaire, visitez www.
heatilator.com/translations.
1

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Summary of Contents for Heatilator Constitution C40-C

  • Page 1 EPA CERTIFIED WOODBURNING FIREPLACE ,QVWDOODWLRQ DQG VHUYLFH RI WKLV DSSOLDQFH VKRXOG EH SHUIRUPHG E\ TXDOL¿HG SHUVRQQHO +HDUWK +RPH 7HFKQRORJLHV UHFRPPHQGV ++7 )DFWRU\ 7UDLQHG RU 1), FHUWL¿HG SURIHVVLRQDOV Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 2: Table Of Contents

    4 Electrical Wiring 9 Fireplace Setup $ )LUHEULFN 3ODFHPHQW % %DIÀH DQG %ODQNHW 3ODFHPHQW & ,QVWDOO )DVFLD )URQWV 10 Reference Materials $ &KLPQH\ &RPSRQHQWV % $FFHVVRULHV & 2IIVHW 'LDJUDPV Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Part #  • Rev $ •   Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 4: 3Urgxfw 6Shfl¿F

    2020 particulate RYHU¿ULQJ LQFOXGHV EXW LV QRW OLPLWHG WR emission standards. ‡ :DUSHG DLU WXEH ‡ 'HWHULRUDWHG UHIUDFWRU\ EULFN UHWDLQHUV ‡ 'HWHULRUDWHG EDIÀH DQG RWKHU LQWHULRU FRPSRQHQWV Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 5 FRPSOLDQFH ZLWK WKH DSSOLFDEOH HOHFWULFDO FRGHV ZKHQ it is installed in damp locations. WARNING! Improper installation, adjustment, alteration, VHUYLFH RU PDLQWHQDQFH FDQ FDXVH LQMXU\ RU SURSHUW\ GDP- DJH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 6: Getting Started

    Chimney Air Kit (CAK-4A) (not shown) must be used with SL300 chimney Combustible framing/header Non-combustible material Outside combustion air Hearth extension Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 7: Design And Installation Considerations

    As a divider [1384] Along a wall 42-1/2 [1080] 16 [406] 48 [1219] 54-1/2 [1384] 42-1/2 [1080] [406] [610] Faceplate to sidewall 16 inches Figure 2.2 Fireplace Locations Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 8: Rfdwlqj )Luhsodfh &Klpqh

    LQ FRROHU FOLPDWHV ‡ $YRLG RXWVLGH ZDOO :LQGZDUG /HHZDUG 1RW UHFRPPHQGHG LQ EDVHPHQW GXH WR KLJK QHJDWLYH SUHVVXUH FRQFHUQV WKDW HIIHFW GUDIW Figure 2.3 Recommended Chimney Locations Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 9 )DQV LQFOXGHG ZLWK ¿UHSODFH 2SWLRQDO FRPSRQHQWV LQFOXGH ‡ /,17(/ %$5++7  /LQWHO %DU .LW ‡ +HDW=RQH:'& .LW • 2$5'  2XWVLGH $LU 2IIVHW $GDSWHU • 0HVK++7&  )LUHVFUHHQ Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 10: Framing And Clearances

    [791] [425] 40-1/2 [1029] [305] 5- 29 [737] 1 [25] 9-3/4 7-3/8 [14] [248] [187] 37 [940] 40 [1016] [25] [25] 42 [1067] Figure 3.1 Appliance Dimensions Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 11: Clearances

    Electrical wires must be a minimum of 16 in. (406 mm) from top 0 in. to floor 1 in. (25 mm) to side of appliance Figure 3.2 Clearances to Combustible Materials Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 12: Construct The Chase

    PXP DLU VSDFH FOHDUDQFHV WR FRPEXVWLEOHV DO NOT SDFN )LJXUH  7KLV ZLOO KHOS UHGXFH KHDW ORVV IURP WKH UHTXLUHG DLU VSDFHV ZLWK LQVXODWLRQ RU RWKHU PDWHULDOV KRPH DURXQG WKH ¿UHSODFH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 13: Secure And Level The Fireplace

    24 in. (610 mm) from thickness to this the finished backwall to the measurement. outside of front wall framing. Figure 3.5 Framing the Fireplace Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 14 1 in. (25 mm) min. (51 mm) overlap Standoff Floor screwed to 2 in. (51 mm) Figure 3.10 Protect the Front of an Elevated Platform Figure 3.8 Screw Standoffs to Fireplace Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 15 YHQWV RU FKLPQH\V )XPHV RU RGRU FRXOG EH GUDZQ LQWR WKH URRP WKURXJK WKH ¿UHSODFH ‡ /RFDWH RXWVLGH DLU LQOHW KRRG WR SUHYHQW EORFNDJH IURP OHDYHV VQRZLFH RU RWKHU GHEULV %ORFNDJHV FRXOG FDXVH FRPEXVWLRQ DLU VWDUYDWLRQ Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 16 127( $Q 2XWVLGH $LU 2IIVHW $GDSWHU 2$5' LV DYDLO- DEOH LI QHHGHG 6HH )LJXUH  Recommend around 24 inches for a minimum bend Figure 3.18 Outside Air Installation with Cold Air Trap Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 17 • Install with short run and add a P-trap which will help prevent flow of cold air. • Secure flex duct with screws or wire ties. Figure 3.20 Outside Air Installation Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 18 12 in. (305mm) minimum clearance venting and heat zone box from register to ceiling Ceiling Register Wall Register Floor Register Ceiling Register Two Duct Kits Figure 3.24 Minimum Clearances to Combustibles Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 19 PDLQWDLQHG DW WKH EDFN DQG  LQ  PP WR WKH VLGHV with four sheet metal screws included in fasteners RI WKH ¿UHSODFH DVVHPEO\ SDFNDJH )LJXUH  Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 20 Adapter with sheet metal screws Install Grill with Louvers pointed down Adapter Mounting Plate 45° Elbow Mounting Bracket Starter Pipe can rotate 180° Cover Plate Figure 3.28 Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 21 VXUH LW LV ÀXVK 7KH JULOOH PXVW EH LQVWDOOHG ZLWK WKH louvers pointing down. NOTICE: '2 127 86( $'-867$%/( 5(*,67(56 14-2 w/ground White White White Black Incoming Power (110V) Junction Box Removed Black Black Figure 3.33 Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 22: Electrical Wiring

    GREEN Power to the Fireplace Incoming Power (110V) Snap Disc bypass switch BLACK Figure 4.3 Fan Wiring Diagram Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 23: Chimney And Termination Requirements

    14.5 ft (4.42 m) min. height/single offset-return 40 1/2 in. (1029 mm) 20 ft (6.10 m) min. height/double offset-return 90 ft (27.43 m) max. height to top of fireplace Figure 5.1 Chimney Requirements Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 24 103 1/2        3URSHU DVVHPEO\ RI DLUFRROHG FKLPQH\ SDUWV UHVXOW LQ DQ RYHUODS DW FKLPQH\ MRLQWV RI  LQ  PP  (IIHFWLYH OHQJWK LV EXLOW LQWR WKLV FKDUW Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 25 In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 5.3 Multiple Chimney Locations Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 26: Chimney Installation

    7KH 6/ VHULHV FKLPQH\ 8/ DSSURYHG IRU XVH ZLWK WKLV ¿UHSODFH LV VKLSSHG ZLWK ZUDS DURXQG ZDUQLQJ ODEHOV LQVWDOOHG 7KHVH ODEHOV PD\ EH UHPRYHG IURP WKH VHFWLRQV RI FKLPQH\ H[SRVHG DERYH WKH URRÀLQH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 27 'XUD3OXV %DVH 3ODWH 7KH &$.$ LV QRW UHTXLUHG ZLWK D 'XUD3OXV 6\VWHP ‡ ,QVWDOO WKH FKLPQH\ SLSH ¿UVW ‡ +DQG EHQG WKH WDEV LQ SRVLWLRQ EHIRUH SODFLQJ RQ WKH ¿UHSODFH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 28 See Fig- XUH   RU  VKHHW PHWDO VFUHZ RU ODUJHU QR ORQJHU WKDQ  LQ  PP  Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 29 WARNING! Risk of Fire! DO NOT VHDO DUHD EHWZHHQ ¿UHVWRS RSHQLQJ DQG FKLPQH\ SLSH H[FHSW ZKHUH WKH\ HQ- WHU WKH DWWLF RU OHDYH WKH ZDUP DLU HQYHORSH RI WKH KRPH XVH ƒ ) VHDODQW  Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 30: Install Attic Insulation Shield

    7KH FKLPQH\ PXVW EH HQFORVHG IURP WKH ¿UHSODFH WR WKH DWWLF PDLQWDLQLQJ WKH  LQFK FOHDUDQFHV WR FRPEXV- )LJXUH  ,QVWDOO $WWLF ,QVXODWLRQ 6KLHOG ¿UHVWRS EHORZ FHLOLQJ WLEOHV Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 31: Roof Penetration

    FXW DQG IUDPH D  LQ  PP VTXDUH RSHQLQJ PHDVXUHG RQ WKH KRUL]RQWDO WKURXJK WKH FHLOLQJ DQG URRI structure. Consult local codes for framing details. )LJXUH  ,QVWDOOLQJ 3DUW $ &RQ¿JXUDWLRQ  Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 32 NAIL Drip Edge ADJUSTABLE THIMBLE EXTENSION Chase HOLES .018 (26 ga) min. )LJXUH  ,QVWDOOLQJ 3DUW $ &RQ¿JXUDWLRQ  Galvanized Chase Top Figure 6.15 Chase Top Construction Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 33 Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 6.16 Installing a TR344 Round Termination Cap Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 34 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Figure 6.21 Installing CT-3A Cap Adapter Chase Chimney Pipe Figure 6.19 Installing a TS345/TS345P Square Termination Cap Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 35: Shrouds

    Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. )LJXUH  6KURXG 75 6HULHV FDS ZLWK QR 5DGLDWLRQ 6KLHOG Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 36 Minimum Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 7.5 Roofed Style Shroud Dimensions Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 37: Finishing

    7KH GHFRUDWLYH IDVFLD PXVW EH UHPRYDEOH IRU IXWXUH a protective covering and prevents damage to the front of VHUYLFHDELOLW\ WKH ¿UHSODFH ATTACH TEMPLATE HERE Figure 8.1 Install the Finishing Template Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 38: Finish The Wall

    60 in. (1524 mm) 38 in. (965 mm) )LJXUH  0DQWHO 6SHFL¿FDWLRQV  1RQ&RPEXVWLEOH 0DQWHO Figure 8.3 Mantel Height Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 39 RSHQLQJ LV UHTXLUHG VHH )LJXUH   WKH PLQLPXPV OLVWHG PXVW EH FRQVWUXFWHG HQWLUHO\ RI QRQ FRPEXVWLEOH PDWHULDOV LH VWHHO VWXGV FRQFUHWH ERDUG HWF  )DLOXUH WR FRPSO\ PD\ FDXVH ¿UH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 40 WHPSHUDWXUHV XS WR ƒ) LQ D URRP ZLWK DPELHQW WHP- SHUDWXUHV RI ƒ) &RQVXOW ÀRRULQJ VSHFL¿FDWLRQV WR HQ- ‡ &KRRVH ¿QLVKLQJ PDWHULDOV FDUHIXOO\ VXUH FRPSDWLELOLW\ WARNING! Risk of Fire! 6HDO DURXQG ¿QLVKLQJ PDWHULDO WR ¿UHSODFH Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 41: Fireplace Setup

    Qty. in Set 1 Brick Wrap 2 )LUHEULFN  [  3 )LUHEULFN  [  [  4 )LUHEULFN  [  5 )LUHEULFN  [  Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 42: Diàh Dqg %Odqnhw 3Odfhphqw

    Front is required to complete the installation. Instructions for attachment of the front is included with it. Contact your local dealer with any questions on offerings or installation. Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 43 Attic Collar &7$% $GDSWHU  0D\ EH XVHG ZLWK WKH IROORZLQJ FDSV &7 6HULHV '7 6HULHV 'XUDSOXV %DVH 3ODWH UHTXLUHG LI XVLQJ '3%3 Attic Spacer 'XUD3OXV &KLPQH\ Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 44 AS8 SL300 Straight Attic Insulation Shield (shipped with unit) (508 mm) 10-1/2 in. (267 mm) 1/2 in. (13 mm) HX4 Micore Hearth Extension 2 in. (51 mm) JB877 Chimney Joint Band Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 45 TCT375 Terra Cotta Cap 1168 DTS134 21.18 DTS146 21.18 1168 TR342-B Round Telescoping Termination Cap 15-3/4 in. (400 mm) ST375 Square Termination Cap TR344 Round Termination Cap Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 46 LDS33/LDS46 Decorative Shroud Catalog # LDS33 TS345/TS345P Square Termination Cap /'6   LDS-BV Decorative Shroud Catalog #   LDS-BV &7% TR-TVK Top Vent Kit Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 47 [ 'XUD3OXV SLSH 66 '9'39&  'XUD3OXV FKLPQH\ FDS '9'3,6 Attic Insulation Shield B. Accessories Lintel Bar /,17(/ %$5++7 Finishing Template ++77(03/$7(& Heat-Zone-WD-C Outside Air Offset Adapter 2$5' Mesh-HHT-C Firescreen Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 48 5-1/2 [89] [140] [13] [13] [13] [13] [51] [51] [1041] [940] [51] [51] [2413] [2311] [1372] [1372] Offset for 2x6 Wall Construction Offest for 2x4 Wall Construction Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 49 This page intentionally left blank. Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...
  • Page 50  :HVW 6DXQGHUV 6WUHHW 0RXQW 3OHDVDQW ,RZD  www.heatilator.com 3OHDVH FRQWDFW \RXU +HDWLODWRU GHDOHU ZLWK DQ\ TXHVWLRQV RU FRQFHUQV )RU WKH ORFDWLRQ RI \RXU QHDUHVW +HDWLODWRU GHDOHU SOHDVH YLVLW ZZZKHDWLODWRUFRP Heatilator • C40-C Constitution Installation Manual • 4186-901 • Rev H • 03/23...

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