Heatilator Constitution C40-C Owner's Manual
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Heatilator Constitution C40-C Owner's Manual

Heatilator Constitution C40-C Owner's Manual

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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recomends HHT
Factory Trained or NFI certified professionals.
Heatilator • C40-C Constitution Owner's Manual • 4186-900 • Rev H • 1/24
Owner's Manual
Care and Operation
Pour demander un exemplaire en
français de ce Manuel
du propriétaire, visitez www.heatila-
tor.com/translations.
WARNING: If the information in these
LQVWUXFWLRQV LV QRW IROORZHG H[DFWO\ D ¿UH
or explosion may result causing property
damage, personal injury, or death.
• DO NOT VWRUH RU XVH JDVROLQH RU RWKHU ÀDP-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT RYHU¿UH 2YHU¿ULQJ ZLOO YRLG \RXU
warranty.
• Comply with all minimum clearances to com-
EXVWLEOHV DV VSHFL¿HG )DLOXUH WR FRPSO\ PD\
FDXVH KRXVH ¿UH
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
‡ &$5()8//< 683(59,6( FKLOGUHQ LQ VDPH URRP DV
¿UHSODFH
• Alert children and adults to hazards of high temperatures.
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materials.
‡ .HHS FORWKLQJ IXUQLWXUH GUDSHULHV DQG RWKHU ÀDPPDEOH
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
2WKHU IXHOV PD\ RYHU¿UH DQG JHQHUDWH SRLVRQRXV
JDVHV LH FDUERQ PRQR[LGH 
*P4186-900*
4186-900
1

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Summary of Contents for Heatilator Constitution C40-C

  • Page 1 Factory Trained or NFI certified professionals. Fire Risk. For use with solid wood fuel only. 2WKHU IXHOV PD\ RYHU¿UH DQG JHQHUDWH SRLVRQRXV JDVHV LH FDUERQ PRQR[LGH  *P4186-900* 4186-900 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 2: Table Of Contents

    $ 6HUYLFH 3DUWV 5. Burning Process % &RQWDFW ,QIRUPDWLRQ 6. Dirty Glass  &UHRVRWH )RUPDWLRQ  2SDFLW\ ' )LUVW )LUH ( /LJKWLQJ ,QVWUXFWLRQV(VWDEOLVK &RDO %HG ) )UHTXHQWO\ $VNHG 4XHVWLRQV Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 3: Welcome

    U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with 2020 particulate emission standards using cord wood. 4186-990A This wood heater was found to have an average emissions rate of 2.0g/hr using method ASTM E3053-17. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 4 Firebox and heat exchanger All purchased replacement parts and optional accessories 1 Year None All purchased replacement parts and optional accessories Page 1 of 2 4021-645N 12/23 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 5 State to State. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF d, yWZ^^ t ZZ Edz ^W/&/ Ks &KZ d, WW>/ > WZKhd ^ 4021-645N 12/23 Page 2 of 2 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 6: Ssoldqfh &Huwl¿Fdwlrq

    SURSHU RSHUDWLRQ ,W LV DJDLQVW IHGHUDO UHJXODWLRQV WR RSHUDWH this wood heater in a manner inconsistent with operating +HDWLODWRU LV D UHJLVWHUHG WUDGHPDUN RI +HDUWK +RPH instructions in this manual. Technologies. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 7: Important Safety And Operating Information

    State of California to Sides of Fireplace cause birth defects or other reproductive (from the FP opening) harm. For more information go to: www. P65Warnings.ca.gov. Figure 3.1 Clear Space Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 8: Diàh Dqg %Odqnhw

    VSHFL¿FDWLRQV FDQ UHVXOW LQ SHUPDQHQW GDPDJH WR WKH nently damage your chimney system. Failure to re- ¿UHSODFH place damaged components and make proper repairs FDQ FDXVH D VWUXFWXUH ¿UH Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 9 SODFH DFFRUGLQJ WR RSHUDWLQJ LQVWUXFWLRQV FRXOG FDXVH ¿UH RU LQMXU\ Automatic Combustion Air Control Handle (ACC) Bottom Access Panel The outside air control is located in behind the access panel. Figure 3.3 General Operating Parts Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 10: Automatic Combustion Control (Acc)

    DQ RYHU¿UH VLWXDWLRQ RU WR VORZ WKH EXUQ UDWH GRZQ LP- Figure 3.6 Outside Air Control Handle PHGLDWHO\ VOLGH WKH OLQNDJH WR WKH OHIW 6HH )LJXUH  Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 11: Glass Doors

    IRU WKH SXUSRVH RI VWDUWLQJ D ¿UH LQ DQ DIIHFWHG ZRRG heater. Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 12: Moisture Content

    Air dry to a moisture content of around 20% • Alder  6RIW ZRRG  DERXW QLQH PRQWKV - Hard wood - about eighteen months NOTICE: 6HDVRQLQJ WLPH PD\ YDU\ GHSHQGLQJ RQ GU\LQJ conditions. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 13: Burning Process

    ¿UHSODFH DQG WKH UHIUDFWRU\ DQG SDLQW WR FXUH <RX PD\ lively hot coals remain in order to rekindle the next load QRWLFH DQ LQGXVWULDO RGRU WKH ¿UVW IHZ ¿UHV 7KLV LV FRQVLGHUHG of wood. normal. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 14 )RU EHVW UHVXOWV XVH D KDQG KHOG KRPHRZQHUW\SH JDV torch to light the paper and wood for approximately one minute. Figure 3.22 Loading Wood Figure 3.21 Placing Kindling Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 15 +,*+  DOO WKH ZD\ WR WKH ULJKW XQWLO UHVLVWDQFH LV IHOW 127( 7KH $&& VKRXOG RQO\ QHHG WR EH DFWLYDWHG ZKHQ starting from a cold start or if a lively coal bed isn’t pres- ent when reloading. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 16 May result in illness or possible death. 127( +RPH RZQHUV DUH HQFRXUDJHG WR SURYLGH smoke and carbon monoxide detectors in accordance with the authority having jurisdiction. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 17: Maintenance And Service

    • condition of door, surrounds and fronts • condition of glass and glass assembly • obstructions of combustion and ventilation air • obstructions of termination cap &OHDQ • glass • air passageways, grilles Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 18: Creosote (Chimney) Cleaning

    Termination Caps Remove 2 screws from the front and back and lift the top off. TCT375 Terra Cotta Termination Cap Figure 4.1 Chimney & Termina- tion Cap Cleaning Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 19: Diàh Dqg %Odqnhw

    ,W PD\ EH QHFHVVDU\ WR DGMXVW RU WLJKWHQ WKH GRRU ODWFK Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 20: Replacement Maintenance

    ‡ 8VH D KDUG ZDWHU GHSRVLW JODVV FOHDQHU RQ ZKLWH ¿OP • Refer to maintenance instructions. WARNING Injury Risk. ‡ 8VH RQO\ JODVV VSHFL¿HG LQ PDQXDO ‡ '2 127 5(3/$&( ZLWK DQ\ RWKHU PDWHULDO Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 21: Door Handle Assembly

    ,QVWDOO VLGH EULFNV 6OLGH WRS RI EULFN XQGHU FOLSV RQ VLGH RI ¿UHER[ DQG SXVK WKH ERWWRP RI WKH EULFN XQWLO LW LV ÀXVK ZLWK WKH VLGH RI WKH XQLW ‡ /D\ ERWWRP EULFNV LQ XQLW Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 22: Diàh 5Hprydo Dqg ,Qvwdoodwlrq

    5. 3XOO WKH WZR  SLHFH EDIÀH ERDUG DQG LQVXODWLRQ GRZQ DQG RXW RI WKH ¿UHSODFH 6HH )LJXUH  Screws (4) Figure 4.10 Pry Open Access Door Figure 4.7 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 23: Timer Assembly Replacement

    Figure 4.16 Removal of Air Chamber Cover 5. /LIW WKH IDQ XS DQG RII RI WKH ORFDWLQJ SLQV DQG UHPRYH XS WKURXJK WKH DFFHVV KROH 6HH )LJXUH  Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 24 8. ,QVWDOO WKH QHZ DLU FKDPEHU XVLQJ WKH  EROWV PDNLQJ VXUH WKH JDVNHW LV LQVWDOOHG DOVR 6HH )LJXUH 4.22. 1/4-20 Bolts Gasket Figure 4.19 Location of Bolts Figure 4.22 Install New Air Chamber Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 25: Timer Removal And Replacement

    2. 5HPRYH WKH WZR  VFUHZV LQ WKH FRYHU 6HH )LJXUH Screws  DQG SXOO LW GRZQ DQG RII 6HH )LJXUH  Figure 4.29 Removal of Screws Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 26  • Place linkage control arm over timer shaft and Figure 4.35 Screw Timer to Air Chamber WLJKWHQ VHW VFUHZ )LJXUH  Tighten set screw Linkage control arm Figure 4.33 Linkage Control Arm Installed Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 27 6SDFHU  ' / =1 LQ WKH ¿UHSODFH 6HH )LJXUH  ++66  [ '  / %. 127( 5HPHPEHU WR UHDWWDFK WKH ZLUHV Wires Bolt Figure 4.38 Snap Disc Replacement Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 28: Troubleshooting

    Be sure you have air available for combustion and that \RXU ¿UHZRRG LV GU\ DQG ZHOO VHDVRQHG %XLOG \RXU ¿UHV properly and according to the instructions given in op- Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 29 Air register from furnace near fireplace? Doors opening and closing? Outside air Window closed Combustion closed? for start-up? air control Figure 5.1 Factory-built Fireplaces: Troubleshooting Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 30: Troubleshooting Table

    •  • t • h •  •  •  • h • D • & • / & • E • & • ^ Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

  • Page 31: Reference Materials

    Reference Materials A. Service Parts C40-C Service Parts Beginning Manufacturing Date: Dec 2019 Woodburning Fireplace Ending Manufacturing Date: Active 13.1 Part number list on following page. 01/24 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 32 Front Access Grille Assembly SRV4188-076 Blower Assembly Qty 2 req SRV433-5890 Fan Speed Control SRV7000-143 :LUH +DUQHVV SRV480-0990 6QDS 'LVF )) SRV4021-827 Additional service part numbers on following page. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 33 *DVNHW  )W 5RSH 834-4170 10.7 Glass Frame Bottom 3NJ RI  SRV480-1450 10.8 Glass Frame Top Qty 2 req SRV480-1440 Additional service part numbers on following page. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 34 6FUHZ +:+ 06  [  3NJ RI  220-0080/25 3NJ RI  220-0030/25 6FUHZ 3+  [  :DVKHU  6$( IRU GRRU 3NJ RI  28758/24 Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 35 This page intentionally left blank. Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...
  • Page 36 7KLV SURGXFW PD\ EH FRYHUHG E\ RQH RU PRUH RI WKH IROORZLQJ SDWHQWV 8QLWHG 6WDWHV               RU RWKHU 86 DQG IRUHLJQ SDWHQWV SHQGLQJ ( Heatilator • C40-C Constitution Owner’s Manual • 4186-900 • Rev H • 1/24...

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