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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
Model(s):
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation and service of this appliance should be performed by
qualified personnel, Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25
Installation Manual
Installation and Fireplace Setup
WARNING! Risk of Fire and/or Asphyxiation!
• Read all the instructions before starting
the installation. Follow these instructions
carefully during the installation to ensure
maximum safety and benefit.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
Pour demander un exemplaire
en français de ce Manuel
du propriétaire, visitez www.
fireplaces.com/translations.
WARNING
1
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Summary of Contents for Heatilator C40-D
- Page 1 • Keep clothing, furniture, draperies and other flammable materials away. EPA CERTIFIED WOODBURNING FIREPLACE Installation and service of this appliance should be performed by qualified personnel, Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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Page 2: Table Of Contents
B. Baffle and Blanket Placement J. Heat-Zone-WD-C Kit (Optional) C. Install Fascia (Fronts) 4 Electrical Wiring 10 Reference Materials 5 Chimney and Termination Requirements A. Chimney Components B. Accessories A. Chimney Requirements C. Offset Diagrams B. Offsets/Returns C. Termination Requirements Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 3: Attention Installer
Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Part # 4186-982 • Rev C • 3/25 Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 4: Product Specific & Important Safety Information
• Deteriorated refractory brick retainers emission standards using crib wood. • Deteriorated baffle and other interior components This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 5: Non-Combustible Materials
NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in damp locations. WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam- age. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 6: Getting Started
Chimney Air Kit (CAK-4A) (not shown) must be used with SL300 chimney Combustible framing/header Non-combustible material Outside combustion air Hearth extension Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 7: Design And Installation Considerations
As a divider [1384] Along a wall 42-1/2 [1080] 16 [406] 48 [1219] 66-1/2 [1689] 42-1/2 [1080] [406] [610] Faceplate to sidewall 16 inches Figure 2.2 Fireplace Locations Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 8: Locating Fireplace & Chimney
• Avoid outside wall Windward Leeward Not recommended in basement due to high negative pressure concerns that effect draft Figure 2.3 Recommended Chimney Locations Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 9: Tools And Supplies Needed
- CAK4A Chimney air kit (included with fireplace, required with SL300 series chimney) - Attic Insulation Shield (included with fireplace) Chimney termination cap • Non-combustible finish material • Fans (included with fireplace) Optional components include: • LINTEL BAR-HHT - Lintel Bar Kit • Heat-Zone-WD-C Kit • OA-RD-6 - Outside Air Offset Adapter • Mesh-HHT-C - Firescreen Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 10: Framing And Clearances
[791] [425] 40-1/2 [1029] [305] 5-11/16 29 [737] 1 [25] 9-3/4 7-3/8 [144] [248] [187] 37 [940] 40 [1016] [25] [25] 42 [1067] Figure 3.1 Appliance Dimensions Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 11: Clearances
Electrical wires must be a minimum of 16 in. (406 mm) from top 0 in. to floor 1 in. (25 mm) to side of appliance Figure 3.2 Clearances to Combustible Materials Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 12: Construct The Chase
- In cold climates, the walls of the chase should be WARNING! Risk of Fire! You must comply with all mini- insulated to the level of the false ceiling as shown in mum air space clearances to combustibles. DO NOT pack Figure 3.4. This will help reduce heat loss from the required air spaces with insulation or other materials. home around the fireplace. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 13: Secure And Level The Fireplace
24 in. (610 mm) from thickness to this the finished backwall to the measurement. outside of front wall framing. Figure 3.5 Framing the Fireplace Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 14: Installation Of Top Standoffs
1 in. (25 mm) min. (51 mm) overlap Standoff Floor screwed to 2 in. (51 mm) Figure 3.10 Protect the Front of an Elevated Platform Figure 3.8 Screw Standoffs to Fireplace Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 15: Non-Combustible Facing Board (Provided)
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw Bottom Board outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage. Figure 3.11 Apply Non-combustible Materials DO NOT place outside air inlet hood close to exhaust • vents or chimneys. Fumes or odor could be drawn into the room through the fireplace. • Locate outside air inlet hood to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause combustion air starvation. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... - Page 16 Note: The pipe ducting Recommend cannot lay on top around 24 inches of the unit. for a minimum bend Figure 3.18 Outside Air Installation with Cold Air Trap Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
- Page 17 • Install with short run and add a P-trap which will help prevent flow of cold air. • Secure flex duct with screws or wire ties. Figure 3.20 Outside Air Installation Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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Page 18: Heat-Zone-Wd-C Kit (Optional)
12 in. (305mm) minimum clearance venting and heat zone box from register to ceiling Ceiling Register Wall Register Floor Register Ceiling Register Two Duct Kits Figure 3.24 Minimum Clearances to Combustibles Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 19: Installation
WARNING! Risk of Fire! Comply with all minimum clearances specified. • On the mounting plate, hand bend the tabs downward. • A minimum 1/2 in. (13 mm) air clearance must be Slide the tabs over the outside of the starter pipe. Secure maintained at the back and 1 in. (25 mm) to the sides with four sheet metal screws included in fasteners of the fireplace assembly. package. Figure 3.26. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... - Page 20 Adapter with sheet metal screws Install Grill with Louvers pointed down Adapter Mounting Plate 45° Elbow Mounting Bracket Starter Pipe can rotate 180° Cover Plate Figure 3.28 Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
- Page 21 The grille must be installed with the louvers pointing down. NOTICE: DO NOT USE ADJUSTABLE REGISTERS. 14-2 w/ground White White White Black Incoming Power (110V) Junction Box Removed Black Black Figure 3.33 Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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Page 22: Electrical Wiring
GREEN Power to the Fireplace Incoming Power (110V) Snap Disc bypass switch BLACK Figure 4.3 Fan Wiring Diagram Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 23: Chimney And Termination Requirements
14.5 ft (4.42 m) min. height/single offset-return 40 1/2 in. (1029 mm) 20 ft (6.10 m) min. height/double offset-return to top of 90 ft (27.43 m) max. height fireplace Figure 5.1 Chimney Requirements Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 24: Offsets/Returns
84 1/8 2137 39 1/8 76 7/8 1953 22 3/4 91 7/8 2334 43 1/4 1099 84 1/8 2137 96 1/2 2451 45 1/8 1146 87 1/4 2216 25 7/8 103 1/2 2629 49 1/4 1251 94 1/2 2400 Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 25: Termination Requirements
In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 5.3 Multiple Chimney Locations Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 26: Chimney Installation
2 floor inch clearances. Figure 6.1 Typical Chimney System - Guidelines for Chimney System Installation The SL300 series chimney (UL127 approved for use with this fireplace) is shipped with wrap around warning labels installed. These labels may be removed from the sections of chimney exposed above the roofline. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 27: Assemble Chimney Sections
8 in./203 mm in diameter), the starter ring that came with the fireplace must be removed and replaced with the Dura-Plus Base Plate. The CAK4A is not required with a Dura-Plus System. • Install the chimney pipe first. • Hand bend the tabs in position before placing on the fireplace. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 28: Secure Offset/Return
When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with screws (outer only). To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Fig- ure 6.5. * Use # 6 or # 8 sheet metal screw, or larger, no longer than 1/2 in. (13 mm). Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 29: Install Firestops
Installing the Ceiling Firestop WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they en- ter the attic or leave the warm air envelope of the home (use 600° F sealant). Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 30: Install Attic Insulation Shield
The chimney must be enclosed from the fireplace to the attic, maintaining the 2 inch clearances to combus- Figure 6.9 Install Attic Insulation Shield (firestop below ceiling) tibles. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 31: Roof Penetration
THIMBLE plumbing down to the center of the chimney. Lay out, cut and frame a 14-1/2 in. (368 mm) square opening (measured on the horizontal) through the ceiling and roof structure. Consult local codes for framing details. Figure 6.12 Installing Part: 12966A, Configuration 1 Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 32: Install Chase/Chase Top
NAIL Drip Edge ADJUSTABLE THIMBLE EXTENSION Chase HOLES .018 (26 ga) min. Figure 6.14 Installing Part 12966A Configuration 3 Galvanized Chase Top Figure 6.15 Chase Top Construction Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 33: Install Termination Cap
Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 6.16 Installing a TR344 Round Termination Cap Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... - Page 34 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Figure 6.21 Installing CT-3A Cap Adapter Chase Chimney Pipe Figure 6.19 Installing a TS345/TS345P Square Termination Cap Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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Page 35: Shrouds
3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 7.3 Shroud & TR Series cap with no Radiation Shield Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 36: Mailbox Style Shroud
Minimum Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 7.5 Roofed Style Shroud Dimensions Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 37: Finishing
You are now ready to continue your installation with the desired decorative material. The template also serves as NOTE: The decorative fascia must be removable for future a protective covering and prevents damage to the front of serviceability. the fireplace. ATTACH TEMPLATE HERE C40-C Figure 8.1 Install the Finishing Template Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 38: Finish The Wall
60 in. (1524 mm) 38 in. (965 mm) Figure 8.5 Mantel Specifications - Non-Combustible Mantel Figure 8.3 Mantel Height Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 39: Finishing The Hearth Extension
WARNING! Risk of Fire! raised to bottom of fascia: You must comply with all minimum air space clearances Non-combustible flooring a minimum of 20 in. (508 mm) to combustibles as specified. Framing or finishing material in front of and 8 in. (203 mm) to either side of the fuel used on the front of, or in front of, the fireplace closer than opening is required (see Figure 8.6). the minimums listed must be constructed entirely of non- combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 40: Vinyl Flooring
Floating-style flooring can be used, but will reach discoloration, cracking or other material failures of temperatures up to 110°F in a room with ambient finishing materials due to heat exposure or smoke. temperatures of 70°F. Consult flooring specifications to ensure compatibility. • Choose finishing materials carefully. WARNING! Risk of Fire! Seal around finishing material to fireplace. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 41: Fireplace Setup
4184-203 FIREBRICK 12.25 X 3.25 Figure 9.1 Fire Brick Configurations Table 9.1 Brick Size Qty. in Set 1 Brick Wrap 2 Firebrick 13.25 x 3.25 3 Firebrick 13.25 x 4.50 x 1.25 4 Firebrick 12.25 x 4.50 5 Firebrick 12.25 x 3.25 Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 42: Baffle And Blanket Placement
The ceramic blanket and baffle board MUST be in contact with the back of the firebox and even with each other in the front. The baffle protection channel MUST be in position. C. Install Fascia (Fronts) Front is required to complete the installation. Instructions for attachment of the front is included with it. Contact your local dealer with any questions on offerings or installation. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 43: Reference Materials
Micore Hearth Extension, 20 in./508 mm wide LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 LDS46 Decorative Shroud - 26 in. x 26 in. (660 mm x LDS-BV 660 mm) Storm Collar Field Constructed Shrouds (See “Woodburning Attic Shield Kit Termination Cap”) Attic Collar CT-3A-B Adapter - May be used with the following caps CT Series DT Series Attic Spacer Duraplus Base Plate (required if using 8DP-BP DuraPlus Chimney) Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... - Page 44 AS8 SL300 Straight Attic Insulation Shield (shipped with unit) (508 mm) 10-1/2 in. (267 mm) 1/2 in. (13 mm) HX4 Micore Hearth Extension 2 in. (51 mm) JB877 Chimney Joint Band Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
- Page 45 TCT375 Terra Cotta Cap 1168 DTS134 21.18 DTS146 21.18 1168 TR342-B Round Telescoping Termination Cap 15-3/4 in. (400 mm) ST375 Square Termination Cap TR344 Round Termination Cap Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
- Page 46 LDS33/LDS46 Decorative Shroud Catalog # LDS33 TS345/TS345P Square Termination Cap LDS46 1219 1829 LDS-BV Decorative Shroud Catalog # 12.5 15.5 LDS-BV CT-3-B TR-TVK Top Vent Kit Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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Page 47: Accessories
8x24 DuraPlus pipe (SS) DV-8DP-36 8x36 DuraPlus pipe DV-8DP-36SS 8x36 DuraPlus pipe (SS) DV-8DP-VC 8" DuraPlus chimney cap DV-6DP-IS Attic Insulation Shield B. Accessories Lintel Bar LINTEL BAR-HHT Finishing Template TMP-MED-ARC Heat-Zone-WD-C Outside Air Offset Adapter OA-RD-6 Mesh-HHT-C Firescreen Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... -
Page 48: Offset Diagrams
5-1/2 [89] [140] [13] [13] [13] [13] [51] [51] [1041] [965] [51] [51] [2413] [2311] [1372] [1346] Offset for 2x6 Wall Construction Offest for 2x4 Wall Construction Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25... - Page 49 Heatilator, a brand of Hearth & Home Technologies 1915 West Saunders Street, Mount Pleasant, Iowa 52641 www.fireplaces.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.fireplaces.com. Heatilator • C40-D Constitution Installation Manual • 4186-903 • Rev C • 3/25...
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