JLG Skytrak 6036 Service Manual page 39

Maintenance
1. Prepare to clean and lubricate the spring, disk
and ball in each travel and range select lever
mechanism by removing the cotter pins,
washers and clevis pins that secure each lever
to the shifter assembly. Remove the levers
from the shifter assembly.
2. Clean each lever spring, disk, and ball with an
approved solvent. Replace defective or
damaged parts as required. Apply a multi-
purpose grease to each disk, spring, and ball.
3. Install the spring, disk and ball in the shifter
assembly.
Installation
1. Install the shifter assembly on the control
console.
2. Connect the reverse switch wires to the wire
harness by connecting the red switch wire to
red harness wire 24 and the black switch wire
to yellow harness wire 31.
3. Use washers and cotter pins to connect the
specific cable with swivels to the appropriate
bellcranks.
4. Secure the control cables to their respective
angle brackets with clamps.
5. Install the lower panel on the control console.
COTTER PIN AND WASHER
SWIVEL
BELL CRANK
TRANSMISSION CONTROL
VALVE SPOOL AND PLUG
Model 6036 S/N 9B0499 and Before
ASSEMBLIES
Fig. 4.4 Transmission Control Valve Cable
b. Transmission Cable
1. Remove lower panel below control console.
2. Remove the clamp that secures control cable
to angle bracket, Fig. 4.3.
3. Remove cotter pin and washer that attach the
swivel to the shifter assembly bellcrank and
remove the swivel with cable from the lever.
4. Remove the swivel from end of each cable.
5. Remove the transmission cover.
6. Remove the cotter pin and washer, Fig. 4.4,
that attach the cable connecting the swivel to
the bellcrank and remove the swivel with cable
from the bellcrank.
7. Remove the swivel from the cable by turning it
counterclockwise.
1. Thread jam nut and swivel on rod end as
shown and connect swivel to bellcrank using a
washer and a cotter pin, Fig. 4.4.
2. Tighten jam nut.
3. Place travel and range select levers in their
middle positions—N and 2.
4. With transmission spools in center position,
install clamp into groove on cable and secure
clamp to bracket.
BRACKET
CLAMP
Section 4. Operator's Cab
Removal
Installation
RANGE SELECT CONTROL CABLE
TRAVEL SELECT
CONTROL CABLE
0.25" (64 mm)
JAM NUT
MA0151
4-3