JLG Skytrak 6036 Service Manual page 108

Section 8. Engine
10. After all eight capscrews have been installed,
rotate the engine flywheel again and individually
torque all eight to 25 to 30 lb-ft (34 to 40,8 N m).
11. Install the engine and transmission on the
forklift frame as follows:
(a) Attach a suitable engine hoist to the lifting
lugs on the top of the engine.
(b) Push the engine and transmission in
through the rear of the forklift and rest it on
the frame aligning the engine mount hole.
(c) Secure both transmission mounts to the
transmission and frame with capscrews
and locknuts.
• Torque the 1/2-inch capscrew attaching the
mount to the frame to 68 to 72 lb-ft (93 to 98
N m).
• Torque the 3/4-inch capscrews attaching the
mount to the transmission to 225 to 275 lb-ft
(306 to 374 N m).
(d) Secure the engine mount to the frame with
a capscrew, vibration mount, rebound
washer, and locknut. Torque to 225 to 275
lb-ft (306 to 374 N m).
(e) Remove the engine hoist.
12. Attach the main pump to the transmission.
ACCESS HOLE
FLYWHEEL
HOUSING
FLYWHEEL
8-22
13. Secure transmission drive shaft to transmis-
sion with U-bolt or bearing strap. Torque U-bolt
to 20 to 24 lb-ft (27 to 37 N m) or bearing strap
to 55 to 60 lb-ft (75 to 82 N m).
14. Install the transmission control cables as
follows:
(a) Place the transmission control valve
spools, Fig. 4.4, in the center position.
(b) Secure the control cables to the bracket
being sure to have the clamp and cable
grooves aligned.
(c) Position swivel and lock nut on rod end as
shown in Fig. 4.4. Tighten the locknut.
(d) Be sure the shifter levers are in the center
or middle position.
(e) Reposition the swivel and lock nut so it
aligns with its hole in the swivel linkage
control arm.
(f) Secure the swivel to the control arm with
cotter pin.
4" LOCATING
STUD
DRIVE PLATE
MOUNTING
SCREW HOLE
2-1/2" GUIDE
STUDS
DRIVE PLATE
Fig. 8.28 Locating Stud
CONVERTER
HOUSING
Model 6036 S/N 9B0499 and Before
MA0401