JLG Skytrak 6036 Service Manual page 25

PAD, INSERT (1),
LOCK WASHER (2),
FLAT WASHER (2),
3/8-16 X 7/8"
CAPSCREW (2)
GAP MUST BE 0.07 TO
0.13" (1,8 TO 3,3 mm)
INTERMEDIATE
BOOM
PAD, SPACER, #10 GA
SHIM, INSERT (1),
LOCK WASHER (3),
FLAT WASHER (3),
3/8-16 X 1-3/4"
CAPSCREW (3)
Fig. 3.9 Front Wear Pads Attached to Outer Boom (Rear Wear Pads are Attached to Intermediate Boom)
3. Install the capscrews and lock washers locking
the boom pivot pins to the outer boom.
4. Rest the front of the boom on cribbing so it is
not solely supported by the hoist.
5. Install the grille tilt cylinder tubing in clamps on
the bottom of the outer boom, (Fig. 3.8), and
connect each tube, extend tubes and bulkhead
fittings to fittings at the support plate. Connect
main valve hoses. Tighten the tube clamps.
6. Refer to Fig. 3.8 and connect the grille tilt
cylinder hoses to the tubing. Route the hoses
around hose guide bracket and into the outer
boom. Continue pushing the hoses until they
come out the rear boom cover opening.
7. Install the base end of the boom extend/retract
cylinder on the outer boom with a pivot pin, Fig.
3.7, and retaining rings. Coat the pin with anti-
seize compound.
8. Reattach tubes to extend cylinder ports.
9. Attach the rod end of the slave cylinder to the
outer boom with a pivot pin and lock the pin in
place with a capscrew and locknut.
Model 6036 S/N 9B0499 and Before
GAP MUST BE 0.07 TO
0.13" (1,8 TO 3,3 mm)
PAD, #10 GA SHIM,
INSERT (4),
LOCK WASHER (8),
FLAT WASHER (8),
3/8-16 X 3/4"
CAPSCREW (8)
PAD, INSERT (1),
LOCK WASHER (2),
FLAT WASHER (2),
3/8-16 X 7/8"
CAPSCREW (2)
GAP MUST BE 0.07 TO
0.13" (1,8 TO 3,3 mm)
10. Attach the rod end of each hoist cylinder to the
outer boom with a pivot pin and lock the pin in
place with a capscrew and locknut.
SHIM HERE TO MAINTAIN 0.07
TO 0.13" (1,8 TO 3,3 mm) GAP
CAPSCREW AND
LOCK NUT
FRAME
BEARING
FRAME
DO NOT
GREASE FITTING
SHIM HERE
Fig. 3.10 Boom Pivot Pin Shimming
Section 3. Boom
OUTER BOOM
PAD, SPACER, #10 GA
SHIM, INSERT (1),
LOCK WASHER (3),
FLAT WASHER (3),
3/8-16 X 1-3/4"
CAPSCREW (3)
MA0091
USING #10 AND/OR 14 GA
WASHER SPACERS
OUTER
BOOM
BOOM PIVOT
PIN
MA0101
3-7