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CHASSIS
Parts to be tightened
Front bumper
Wind shield bracket
Mirror
Headlight bracket
Side panel
Lower cover
Seat rail assembly bolt
Seat rail assembly nut
Seat
Rider seat
Rear cover
Side cover
Passenger grip warmer and frame
Passenger grip warmer and rear carrier
Rear side cover
Rear side lower cover
Passenger seat bracket
Passenger seat
Rear cover
Sub frame panel
Rear carrier
Tail/brake light assembly
Handlebar holder
Multi-function meter bracket
Steering joint and steering joint bracket
Steering joint bracket and steering column
Steering column and relay rod
Relay rod and steering control arm
Steering column (upper)
Steering column (lower)
Steering control arm and steering control arm
bracket
Steering control arm bracket and frame
Steering control arm and steering shaft
Steering shaft and steering arm
Steering arm pinch bolt
Steering shaft end locknut
Pivot arm bracket
Pivot arm bracket and relay arm
Pivot arm bracket and pivot arm shaft
Pivot arm shaft and idler arm
Relay arm and idler arm
Idler arm and tie rod
Tie rod and steering knuckle
Tie rod end locknut
Ski
Ski runner
Ski and ski handle (M8 × 55)
Ski and ski handle (M8 × 100)
TIGHTENING TORQUE
Tightening torque
Nm
m · kg ft · lb
23
2.3
17
16
1.6
11
(PZ50GT/PZ50FX/PZ50M)
18
1.8
13
(PZ50VT/PZ50MP)
10
1.0
7.2
(PZ50/PZ50GT/PZ50FX/PZ50M)
8
0.8
5.8
(PZ50/PZ50GT/PZ50FX/PZ50M)
8
0.8
5.8
47
4.7
34
(PZ50/PZ50GT/PZ50FX/PZ50M)
23
2.3
17
(PZ50/PZ50GT/PZ50FX/PZ50M)
10
1.0
7.2
(PZ50/PZ50GT/PZ50FX/PZ50M)
23
2.3
17
(PZ50VT/PZ50MP)
7
0.7
5.1
(PZ50/PZ50GT/PZ50FX/PZ50M)
11
1.1
8.0
(PZ50VT/PZ50MP)
23
2.3
17
(PZ50VT/PZ50MP)
7
0.7
5.1
(PZ50VT/PZ50MP)
8
0.8
5.8
(PZ50VT/PZ50MP)
8
0.8
5.8
(PZ50VT/PZ50MP)
23
2.3
17
(PZ50VT/PZ50MP)
7
0.7
5.1
(PZ50VT/PZ50MP)
8
0.8
5.8
(PZ50VT/PZ50MP)
7
0.7
5.1
(PZ50VT/PZ50MP)
23
2.3
17
(PZ50VT/PZ50MP)
10
1.0
7.2
(PZ50VT/PZ50MP)
15
1.5
11
20
2.0
14
21
2.1
15
(PZ50VT/PZ50MP)
16
1.6
11
(PZ50VT/PZ50MP)
21
2.1
15
21
2.1
15
23
2.3
17
23
2.3
17
35
3.5
25
25
2.5
18
21
2.1
15
35
3.5
25
30
3.0
22
25
2.5
18
Apply LOCTITE
35
3.5
25
38
3.8
27
90
9.0
65
38
3.8
27
38
3.8
27
25
2.5
18
28
2.8
20
25
2.5
18
Apply LOCTITE
48
4.8
35
19
1.9
14
12
1.2
8.7
17
1.7
12
9-25
SPEC
Remarks
®
®
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Table of Contents
Troubleshooting
