Solenoid - Club Car 2005 precendent Maintenance And Service

12
ELECTRICAL COMPONENTS
Key Switch Installation
1. Reverse removal procedures to install key switch in the instrument panel. Connect wires to key switch.
See Figure 11-5, Section 11, Page 11-10.
2. Install the instrument panel.
2.1. Connect the electrical connector (3) (Figure 12-16, Page 12-13).
2.2. Position the instrument panel (2) on the dash assembly. Make sure tabs on upper edge properly
engage with the corresponding slots on the dash assembly. Ensure that there are no wires exposed
or pinched during positioning.
2.3. Secure instrument panel to the dash assembly with three screws (1). Tighten screws to 1.8 ft-lb
(2.5 N·m).
3. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat terminals with Battery Terminal Protector Spray (CCI P/N
1014305) to minimize corrosion.

SOLENOID

See General Warnings, Section 1, Page 1-1.
Testing the Solenoid
See Test Procedure 6, Section 11, Page 11-18.
Solenoid Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-1.
2. Disconnect all the wires from the solenoid.
3. Remove the two screws securing the solenoid in place.
4. Remove the solenoid.
Solenoid Installation
1. Install the solenoid in the vehicle. Use two screws to secure the solenoid and tighten to 14 in-lb (1.6 N·m).
2. Connect the ring terminal with the 10-gauge white wire and the 16-gauge red wire on a large post on the
solenoid. See Wiring Diagrams, Section 11, Page 11-6.
3. Connect the ring terminal with the two 10-gauge red wires to the other large post on the solenoid. See
Wiring Diagrams, Section 11, Page 11-6.
4. Connect the 16-gauge blue wire from the main harness to a small post on the solenoid.
5. Connect the 16-gauge orange wire from the main harness to the other small post on the solenoid. See
Wiring Diagrams, Section 11, Page 11-6.
6. Tighten the hex nuts on the large solenoid posts to 60 in-lb (6.8 N·m). Tighten the nuts on the small sole-
noid posts to 22 in-lb (2.5 N·m).
7. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16.3 N·m).
See Figure 1-1, Section 1, Page 1-3. Coat solenoid and battery terminals with Battery Terminal Protec-
tor Spray (CCI P/N 1014305) to minimize corrosion.
Page 12-14 2005 Precedent Gasoline Golf Car Maintenance and Service Manual
Solenoid