Evacuating; Charging; Discharging - Ugolini ARCTIC COMPACT Service Manual

side of the copper tubing since the refrigerant gas is heavier
than air. Where copper tubing is protected by an insulating
jacket, check for leaks at both ends of each jacket section.
.
Referring to the diagram (see figure 7), perform the following
steps:
1 Start inspection at the high pressure line of the compressor.
Check around the soldered connection.
2 Follow the copper tubing to the condenser and check
around the soldered connections at the top and bottom of the
condenser.
3 Check also along the copper curves on both sides of
condenser.
4 Follow the copper tubing to the evaporators, checking
around the soldered connections of dryer.
5 Remove mixer motors and check the inlet (capillary) and
outlet (suction) tubing.
6 Check the copper tubing all the way back to the
compressor.
7 Check around the low side connections of the compressor
suction and process tubes.
IMPORTANT
To check for a leak in the low side of the system, it is
advisable to have the evaporators at least at ambient
temperature.
If a leak has been detected, seal it and make a new refrigerant
charge as per instructions in the following paragraphs.

6. 2 DISCHARGING

1 Remove the dispenser panels.
2 If not present install a charging valve on the compressor
process tube.
3 Remove the screw cap from the compressor process tube.
4 Connect the process tube to the LOW part of the gauge set.
5 Connect the VAC port of the gauge set to an adequate
approved gas recovery system.
ATTENTION
The refrigerant gas could be highly acid and toxic.
6 Open the LOW and VAC valves and recover the refrigerant.
7 Once the recovery operation is completed, close the LOW
and VAC valves and disconnect the recovery system.(see
figure 7
figure 8)

6. 3 EVACUATING

Always install a brand new liquid line filter dryer before
evacuating.
1 Connect the REF port of the gauge set to the charging unit.
2 Connect the VAC port of the gauge set to the vacuum pump
and open the VAC valve.
3 Open the line valve of the charging unit and, for a while,
also the REF valve, so as to purge air from the REF hose.
4 Open the LOW valve of the gauge set and turn on the
vacuum pump for a minimum of half an hour.
5 While the pump is running, close the VAC valve once a
vacuum has been established.
6 Turn off the vacuum pump.

6. 4 CHARGING

The gauge set is usually with four ports and four valves (see
figure 8). This is the easiest option to be found in the market
since it allows the charging through both low and high side of the
system. Our refrigeration systems are manufactured so as to be
chargeable through the compressor process tube only (low
side): thus, the HI port is never mentioned nor used in the
following procedure and therefore the HI valve must be kept
closed.
1 Determine how many ounces/grams should be filled by the
charging unit. This information can be found on the dispenser
data plate.
2 Remove bowls and mixers from the dispenser.
3 Plug in the dispenser and turn on the power switch.
4 Open the line valve of the charging unit.
5 Open the REF valve very slowly so as to allow the
refrigerant to be pulled into the system as a gas.
6 When the amount of refrigerant listed on the data plate has
been used, the system is charged. Close the REF valve and
the charging unit line valve and allow the compressor to run few
minutes.
7 Ensure that all evaporator plates are covered with frost.
8 Close the LOW valve, disconnect the LOW hose from the
compressor process tube and tighten the screw cap.
The following table reports the suction and discharge pressures
of the machines with the different refrigerants.
They must be verified under the following conditions:
Ambient temperature: 32 °C
Product temperature in the bowls: 5 °C
Evaporation temperature approx -5 °C
Condensation temperature approx 50°C.
7
figure 8