E-Z-GO Cushman Service & Parts Manual
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E-Z-GO Cushman Service & Parts Manual

Gasoline powered personnel carriers and golf car
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SERVICE PARTS MANUAL
GASOLINE POWERED PERSONNEL
CARRIERS AND GOLF CAR
ISSUED DATE SEPTEMBER 2005 REVISED DATE JULY 2008
A Textron Company
601028
6
5
9
1 6
1 1
1 3
1 5
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
1 0
4

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Summary of Contents for E-Z-GO Cushman

  • Page 1 601028 1 - I N C L U D E S I T E M S 3 - 1 6 A Textron Company SERVICE PARTS MANUAL GASOLINE POWERED PERSONNEL CARRIERS AND GOLF CAR ISSUED DATE SEPTEMBER 2005 REVISED DATE JULY 2008...
  • Page 3 SHUTTLE/BELLHOP 6 STARTING MODEL YEAR 2005 DISCLAIMER: The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously. The information contained in this Manual may be revised periodically by the E-Z-GO Division, and therefore is subject to change without notice.
  • Page 4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Overfilling of batteries may void the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ILLUSTRATED PARTS BREAKDOWN .
  • Page 6 TABLE OF CONTENTS Notes: Service Parts Manual Page iv...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN • APPENDIX The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
  • Page 9 ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii...

  • Page 10: Accelerator

    ACCELERATOR 1 - Includes Items 3 - 39, 41 - 49 2 - Includes Items 3 - 37, 40 - 49 (TG5) Part of Accelerator Cable 39 , 40 39 , 40 Part of Frame Ref Acl 8-1 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR 85 - Includes Items 86 - 96 106 - Includes Items 107 - 119 111 - Includes Items 112 - 119 66 - Includes Items 67 - 74 Timing Belt Cover on Engine Accelerator Cable 88 - Includes Items 89 - 96 Ref Acl 8-2 Service Parts Manual Page A-2...
  • Page 12 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 72062-G02 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3 - 39, 41 - 49) ......
  • Page 13 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 17838-G1 NYLON BUSHING ..................
  • Page 14 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 25737-G01 CARBURETOR LINKAGE ROD (INCLUDES ITEMS 62 - 64) ......
  • Page 15 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 24621-G1 NYLON WASHER, 5/16"...
  • Page 16 ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 25738-G01 SPRING.......................
  • Page 17 ACCELERATOR Service Parts Manual Page A-8...

  • Page 18: Air Cleaner

    AIR CLEANER Ignition Coil Bracket Carburetor Ref Air 8 Service Parts Manual Page B-1...
  • Page 19 AIR CLEANER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 20: Body

    BODY 1 - Includes Items 2 - 5 Ref Bod 8-1 Service Parts Manual Page C-1...
  • Page 21 BODY Ref Bod 8-2 Service Parts Manual Page C-2...
  • Page 22 BODY Ref Bod 8-3 Service Parts Manual Page C-3...
  • Page 23 BODY Ref Bod 8-4 Service Parts Manual Page C-4...
  • Page 24 BODY Ref Bod 8-5 Service Parts Manual Page C-5...
  • Page 25 BODY 151 - Includes Items 152 - 155 Ref Bod 8-6 Service Parts Manual Page C-6...
  • Page 26 BODY Service Parts Manual Page C-7...
  • Page 27 BODY SHUTTLE 2 Service Parts Manual Page C-8...
  • Page 28 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 29 WASHER, 5/16....................70823-G01 REAR FLOORPAN (HAND PARK BRAKE)............70668-G02 FLOORMAT (HAND PARK BRAKE) ..............70663-G04 FLOORMAT......................71037-G02 E-Z-GO NAMEPLATE (GOLD)................71597-G01 NUT, SELF THREADING ..................70440-G03 SEAT FRAME...................... 00715-G2 BOLT, 5/16 - 18 X 4/5" LG ................... 600496 BATTERY TRAY....................
  • Page 30 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 36 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 37 BODY Service Parts Manual Page C-18...
  • Page 38 BRAKES - MECHANICAL Part of Frame Accelerator Pedal 18 - Includes Items 19, 20 22 - Includes Items 23 - 24 Ref Brm 8-1 Service Parts Manual Page D-1...
  • Page 39 BRAKES - MECHANICAL 69 72 53 - Includes Items 54 - 80 56 - Includes Items 57 - 59 BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brm 8-2 Service Parts Manual Page D-2...
  • Page 40 BRAKES - MECHANICAL Front of Vehicle 82 - Includes Items 84 - 92, 94, 95 83 - Includes Items 84 - 91, 93 - 95 84 - Includes Items 85 86 - Includes Items 87 - 91 92 - Includes Items 94, 95 93 - Includes Items 94, 95 100 - Includes Items 101, 102 Ref Brm 8-3...
  • Page 41 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 43 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 BRAKES - MECHANICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 45 BRAKES - MECHANICAL Service Parts Manual Page D-8...
  • Page 46 BRAKES - FRONT DISC ‘ Part of Frame 37 38 Accelerator Pedal 18 - Includes Items 19, 20 22 - Includes Items 23 - 26 Ref Brh 21-1 Service Parts Manual Page E-1...
  • Page 47 BRAKES - FRONT DISC 53 - Includes Items 54 - 80 56 - Includes Items 57 - 59 BRAKE PEDAL (VEHICLE WITH BRAKE LIGHTS) Ref Brh 21-2 Service Parts Manual Page E-2...
  • Page 48 BRAKES - FRONT DISC 90 - Includes Items 91 - 103 105 - Includes Items 93 - 103, 106, 107 108 -Includes Items 94 - 97, 103 Ref Brh 21-3 Service Parts Manual Page E-3...
  • Page 49 BRAKES - FRONT DISC Ref Brh 21-4 Service Parts Manual Page E-4...
  • Page 50 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 51 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 52 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 53 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 54 BRAKES - FRONT DISC THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 55 BRAKES - FRONT DISC Service Parts Manual Page E-10...

  • Page 56: Carburetor And Choke

    CARBURETOR AND CHOKE 1 - Includes Items 2 - 28 Service Parts Manual Page F-1...
  • Page 57 CARBURETOR AND CHOKE AIR CLEANER Section Ref Cac 2-2 Service Parts Manual Page F-2...
  • Page 58 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 59 CARBURETOR AND CHOKE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 60: Clutch

    CLUTCH Ref Clt 8 Service Parts Manual Page G-1...
  • Page 61 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 62: Direction Selector

    DIRECTION SELECTOR 19 20 1 - Includes Items 2 - 27 Service Parts Manual Page H-1...
  • Page 63 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 65 DIRECTION SELECTOR Notes: Service Parts Manual Page H-4...

  • Page 66: Electrical System

    ELECTRICAL SYSTEM 1 - Includes Item 2 Front of Vehicle 21 20 See BODY Section Starter/Generator Section Ref Ele 2-1 Service Parts Manual Page J-1...
  • Page 67 ELECTRICAL SYSTEM 47 - Includes Items 48 - 72 BLACK To F2 On Starter/ Generator Ref Ele 2-2 Service Parts Manual Page J-2...
  • Page 68 ELECTRICAL SYSTEM FUSE BLOCK HORN BUTTON Floorboard Front of Vehicle HORN Seatwrap Support Ref Ele 8-3 Service Parts Manual Page J-3...
  • Page 69 ELECTRICAL SYSTEM Driver Side Passenger Side Rear Fender WHT to BLK from Harness - Both Sides BLK to BLU/WHT from Harness - Both Sides RED to WHT from Harness - Driver Side RED to YEL from Harness - Passenger Side RED TO BRN from Harness - (W/O Turn Signals) Ref Ele 8-4 Service Parts Manual...
  • Page 70 ELECTRICAL SYSTEM TURN SIGNAL 121, 122 123, 124 132, 133 137, 138 146, 147 FUEL GAUGE, LOW OIL PRESSURE LIGHT, AND KEY SWITCH Ref Ele 8-5 Service Parts Manual Page J-5...
  • Page 71 ELECTRICAL SYSTEM HOUR METER 155 - Includes Items 156 - 160 Hour Meter Black Yellow Front of Vehicle Seat Support Electrical Components Cover (+) (-) Solenoid Ref Ele 8-6 Service Parts Manual Page J-6...
  • Page 72 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 73 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 75 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 76 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 77 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 78: Engine And Muffler

    ENGINE AND MUFFLER ELECTRICAL Section CARBURETOR AND CHOKE Section 27 28 Part of Rear Engine Mount Ref Emf 2 Service Parts Manual Page K-1...
  • Page 79 ENGINE AND MUFFLER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 80: Engine Mounting

    ENGINE MOUNTING 3 4 5 Part of Frame Ref Emt 8 Service Parts Manual Page L-1...
  • Page 81 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 82 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 83: Engine Mounting

    ENGINE MOUNTING Service Parts Manual Page L-4...

  • Page 84: Front Suspension/Steering

    FRONT SUSPENSION/STEERING *Truck Models Only Front of Vehicle Part of Frame Part of Frame 4,15 19,30 48, 49 *NOTE: Tie Rod Not 4 LUG Shown for Clarity 3,14 3 - Includes Items 4 -10 7 - Includes Item 8 14 - Includes Items 5 - 10, 15 18 - Includes Items 19 - 25 22 - Includes Item 23 29 - Includes Items 20 - 25, 30...
  • Page 85 FRONT SUSPENSION/STEERING Front of Vehicle 83,88 81,86 84,89 82,87 56 - Includes Items 57 - 69 65 - Includes Items 66 - 69 81 - Includes Items 82 - 84 86 - Includes Items 87 - 89 100 - Includes Items 101, 102 119 - Includes Items 120 - 124 Ref Fss 1-2 Service Parts Manual...
  • Page 86 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 87 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 88 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 89 RETAINING RING (EXTERNAL)................. 15112-G1 BALL BEARING ....................70887-G01 WAVE WASHER....................71146-G01 STEERING WHEEL .................... 71147-G01 STEERING WHEEL COVER ................71047-G01 LABEL (E-Z-GO) ....................74405-G01 LABEL (CUSHMAN).................... 71948-G01 STEERING WHEEL .................... 71950-G01 CLIPBOARD......................71949-G01 HUB COVER ....................... 14390-G2 LOCK NUT, 5/8 - 18 ....................
  • Page 90 FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 91 FRONT SUSPENSION/STEERING Service Parts Manual Page M-8...

  • Page 92: Fuel System

    FUEL SYSTEM Front of Vehicle Carburetor To Crankcase Pulse Fitting Part of Frame Ref Fsy 8 Service Parts Manual Page N-1...
  • Page 93 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 94 FUELSYSTEM - CALIFORNIA REQUIREMENT Front of Vehicle CALIFORNIA EMISSION REQUIREMENT To Crankcase Part of Pulse Fitting Carburetor Frame Service Parts Manual Page N-3...
  • Page 95 FUELSYSTEM - CALIFORNIA REQUIREMENT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 96: Rear Axle

    REAR AXLE 1 - Includes Items 3 - 27 Ref Rxm 8 Service Parts Manual Page P-1...
  • Page 97 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 98: Rear Suspension

    REAR SUSPENSION Ref Rsm 8 Service Parts Manual Page Q-1...
  • Page 99 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 100: Seating

    SEATING 10 - Includes Items 11 - 14 SHUTTLE 3 - Includes Items 4 - 8 32 33 Floormat Ref Sea 8-1 Service Parts Manual Page R-1...
  • Page 101 SEATING 54 - Includes Items 55 - 58 SHUTTLE 44 - Includes Items 45 - 51 Body Section Ref Sea 8-2 Service Parts Manual Page R-2...
  • Page 102 SEATING SHUTTLE 6 63 - Includes Items 64 - 76 66 - Includes Items 67 - 72 Ref Sea 8-3 Service Parts Manual Page R-3...
  • Page 103 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 104 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 105 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 106: Starter / Generator

    STARTER / GENERATOR 1 - Includes Items 2 - 43 2 - Includes Items 3 - 5 9 - Includes Items 10 - 13 17 - Includes Items 18 - 23 25 - Includes Items 26 - 28 32 - Includes Items 33 - 37 40 - Includes Items 41 - 43 STARTER/GENERATOR MOUNTING Ref Stg 8...
  • Page 107 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 STARTER / GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 109 STARTER / GENERATOR Service Parts Manual Page S-4...

  • Page 110: Weather Protection

    WEATHER PROTECTION Strut Windshield Front of Vehicle FOLD DOWN WINDSHIELD Retainer 1 - Includes Items 2 - 7 Strut Front of Vehicle REAR WINDSHIELD 11 - Includes Items 12 - 17 Strut FULL WINDSHIELD Front of Vehicle 19 - Includes Items 20 - 25 Ref Wea 7-1 Service Parts Manual Page T-1...
  • Page 111 WEATHER PROTECTION Rear 30, 31 Rear of Vehicle Strut (Driver Side Shown) Front Strut Front of Vehicle SUN TOP (SHUTTLES) 27 - Includes Items 28 - 49 (Inside) (Front Passenger Side Shown) Front of Vehicle Ref Wea 7-2 Service Parts Manual Page T-2...
  • Page 112 WEATHER PROTECTION Front Of Vehicle (Driver Side Rear Shown) (Driver Side Shown) Front Of Vehicle Front Of Vehicle SUN TOP (TE5/TG5) 51 - Includes Items 52 - 69 Ref Wea 7-3 Service Parts Manual Page T-3...
  • Page 113 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 114 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 115 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 116: Wheels And Tires

    WHEELS AND TIRES 1 - Includes Items 2, 3, 4 (Style of tire may differ from tire shown) Service Parts Manual Page U-1...
  • Page 117 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 119 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A-1...
  • Page 120 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. HIGH RESISTANCE SPARK PLUG WIRE SET....................26733-G02 CLUTCH PULLER (DRIVE) ..........................19779-G2 FLYWHEEL PULLER............................27111-G01 CURRENT INDICATOR............................16489-G2 DIGITAL MULTI-METER ..........................27481-G01 SLIDE HAMMER (AXLE/HUB REMOVAL)......................15947-G1 SLIDE HAMMER (AXLE REMOVAL ONLY)....................... 18753-G1 COMPRESSION TESTER..........................72524-G01 FEELER GAUGE ..............................
  • Page 121 SPECIALTY PRODUCTS MAINTENANCE PRODUCTS PART NO. ® FORMULA 40 VINYL-COAT - WHITE ......................28166-G01 ® PLEXUS CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) ..............28433-G01 ® PLEXUS CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) ............... 28433-G02 BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY ................. 75500-G01 CARBURETOR &...
  • Page 122 SPECIALTY PRODUCTS Service Parts Manual Appendix A-4...
  • Page 124 E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material...

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