Gasoline powered fleet golf cars & personal
vehicles (156 pages)
Summary of Contents for E-Z-GO YEAR 2006+
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604972 1 - I N C L U D E S I T E M S 3 - 1 6 SERVICE PARTS MANUAL Ref Fcv 17 ELECTRIC POWERED COASTAL FLEET GOLF CARS ISSUED APRIL 2006 REVISED MAY 2008...
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SERVICE PARTS MANUAL ELECTRIC POWERED COASTAL FLEET GOLF CARS COASTAL FLEET SERIES GOLF CAR COASTAL FLEET PDS GOLF CAR STARTING MODEL YEAR 2006+ DISCLAIMER: The E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obliga- tion to include these changes on units leased/sold previously.
GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacture date code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Page ii Service Parts Manual...
TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ILLUSTRATED PARTS BREAKDOWN .
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TABLE OF CONTENTS Notes: Service Parts Manual Page iv...
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HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION • TABLE OF CONTENTS • HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN • Contains illustrations and parts lists for all systems of the vehicle APPENDIX •...
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HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
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ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii...
ACCELERATOR 1 - Includes Items 3 - 19, 21, 23, 26 - 43 2 - Includes Items 3 - 17, 20, 21, 24 - 43 31 - Includes Items 32 - 35 33 - Includes Items 34, 35 To Harness from Direction Selector...
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ACCELERATOR To Harness from Direction Selector Ref Acl 1-2 Service Parts Manual Page A-2...
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ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
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ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
BATTERY CHARGER - PORTABLE 36 VOLT Transformer Wire POWERWISE™ 1 - Includes Items 3 - 63 2 - Includes Items 3 - 13, 18 - 63, 70 - 76 POWERWISE™ 74 75 Ref Bcp 1-1 Service Parts Manual Page B-1...
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BATTERY CHARGER - PORTABLE 36 VOLT WHT from Transformer Transformer To Amp Fuse To Black/ Control Board To grounding To Power 33, 66 Input Board Ref Bcp 1-2 Service Parts Manual Page B-2...
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BATTERY CHARGER - PORTABLE 36 VOLT POWERWISE™ POWERWISE™ BRN from Control Board ORN from Control Board BLK from Transformer BLK from RED to Transformer BLK from Transformer Heat Sink BLK from BLK from AC Cord AC Cord BLACK from WHT from DC Plug AC Cord WHT from...
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BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
BODY - FRONT 1 - Includes Items 2 - 5 34 35 Ref Bod 17-1 Service Parts Manual Page C-1...
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BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BODY - FRONT Service Parts Manual Page C-4...
BODY - MID SECTION Ref Bod 1-2 Service Parts Manual Page C-5...
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BODY - MID SECTION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
BODY - REAR 1 - Includes Items 3, 4 LABELS Ref Bod 17-3 Service Parts Manual Page C-7...
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BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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BODY - REAR Service Parts Manual Page C-10...
BODY - ACCESSORIES Reinforcing Plate (Part of holder) 1 - Includes Items 2 - 4 SAND BOTTLE DIVOT REPAIR KIT BASKET DIVOT REPAIR KIT SIDE BASKET 16 - Includes Items 17 - 20 10 - Includes Items 11 - 13 CENTER BASKET KIT Ref Bod 2-5 Service Parts Manual...
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BODY - ACCESSORIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
BODY - ACCESSORIES CONTINUED ASH TRA Y Front of Vehicle MESSAGE HOLDER COOLER JUG AND BRACKET BOX COOLER AND BRACKET RAKE HOLDER AND RAKE Ref Bod 2-6 Service Parts Manual Page C-13...
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BODY - ACCESSORIES CONTINUED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
BRAKES Part of Frame 37 38 Accelerator Pedal 18 - Includes Items 19, 20 22 - Includes Items 23 - 26 Ref Brk 1-1 Service Parts Manual Page D-1...
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BRAKES Front of Vehicle 53 - Includes Items 55 - 63, 65, 66 54 - Includes Items 55 - 62, 64 - 66 55 - Includes Items 56 57 - Includes Items 58 - 62 63 - Includes Items 65, 66 64 - Includes Items 65, 66 71 - Includes Items 72, 73 Ref Brk 1-3...
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BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
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BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
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BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
DIRECTION SELECTOR *NOTE: For PDS Direction Selector See ELECTRICAL SYSTEM Section 19 - Includes Items 20 - 50 44 - Includes Items 45 - 50 34 26 30 31 40 39 Ref Dsl 1-1 Service Parts Manual Page E-1...
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DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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DIRECTION SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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DIRECTION SELECTOR Service Parts Manual Page E-4...
ELECTRICAL SYSTEM - COMMON 13 - Includes Items 14 - 23 CHARGER RECEPTACLE Controller (See Electronic Speed Control Harness Control Section) (See Electronic Speed Control Section) Power Harness (See Electronic Speed Control Section) 40 PDS Clamp 41 Only (See REAR AXLE Section) Ref Ele 1-1 Service Parts Manual...
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ELECTRICAL SYSTEM - COMMON 51, 52 KEY SWITCH AND KEY SET FUSE BLOCK AND FUSE Ref Ele 17-2 Service Parts Manual Page F-2...
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ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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ELECTRICAL SYSTEM - COMMON Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
ELECTRICAL SYSTEM - PDS REVERSE BUZZER GRN/ Control Harness DASH MOUNTED DIRECTION SELECTOR, STATE OF CHARGE METER, LABEL AND PLATE Ref Ele 1-4 Service Parts Manual Page F-5...
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ELECTRICAL SYSTEM - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
ELECTRICAL SYSTEM - SERIES Controller (See Electronic Speed Control Section) Control Harness (See Electronic Speed Control Section) STATE OF CHARGE METER, LABEL AND PLATE Ref Ele 17-5 Service Parts Manual Page F-7...
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ELECTRICAL SYSTEM - SERIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
ELECTRONIC SPEED CONTROL - SERIES B+ to Direction B- to Negative Selector A Battery Terminal M- to A1 Motor ORN to MS4 (NC) BLK to Tab on Direction Selector RED to Solenoid 1 - Includes Items 2 - 29 LT. GRN to Key Switch To Pedal Box Connector...
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ELECTRONIC SPEED CONTROL - SERIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
ELECTRONIC SPEED CONTROL - PDS 1 - Includes Items 2 - 44 1 - Includes Items 2 - 44 32 - Includes Items 33 - 41 32 - Includes Items 33 - 41 36 - Includes Items 37 - 39 36 - Includes Items 37 - 39 49, 50 49, 50...
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ELECTRONIC SPEED CONTROL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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ELECTRONIC SPEED CONTROL - PDS Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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ELECTRONIC SPEED CONTROL - PDS Service Parts Manual Page G-6...
ELECTRIC MOTOR 1 - Includes Items 3 - 12 2 - Includes Items 3 - 11 and 14 16 - Includes Items 17 - 29 PDS Only Ref Mtr 1 Service Parts Manual Page H-1...
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ELECTRIC MOTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
FRONT SUSPENSION/STEERING Part of Frame Front of Vehicle Part of Frame 4,17 4 LUG 3,16 3 - Includes Items 4 -13 9 - Includes Item 10 16 - Includes Items 7 - 13, 17 *NOTE: Tie Rod Not Shown for Clarity Ref Fss 21-1 Service Parts Manual...
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FRONT SUSPENSION/STEERING Front of Vehicle 83,88 81,86 84,89 82,87 58 - Includes Items 59 - 61 81 - Includes Items 82 - 84 86 - Includes Items 87 - 89 100 - Includes Items 101, 102 119 - Includes Items 120 - 124 Ref Fss 17-2 Service Parts Manual Page J-2...
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FRONT SUSPENSION/STEERING Service Parts Manual Page J-3...
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FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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FRONT SUSPENSION/STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
REAR AXLE 1 - Includes Items 2 - 7 NOTE: Apply a light coat of moly grease to male spline before assembly. Reference 14 13 part number 15. Ref Rax 1 Service Parts Manual Page K-1...
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REAR AXLE Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
REAR SUSPENSION Ref Rsp 17 Service Parts Manual Page L-1...
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REAR SUSPENSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
SEATING AND BAG HOLDER - GOLF CAR Front of Vehicle Part of Frame 1 - Includes Items 2 -4 Ref Sgc 1 Service Parts Manual Page M-1...
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SEATING AND BAG HOLDER - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
TOW BAR - PERMANENT 8 - Includes Items 9 - 29 Ref Twb 1-1 Service Parts Manual Page N-1...
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TOW BAR - PERMANENT 31 - Includes Items 32 - 49 42 - Includes Items 43 - 47 Ref Twb 1-2 Service Parts Manual Page N-2...
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TOW BAR - PERMANENT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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TOW BAR - PERMANENT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
TOW BAR - CASUAL 1 - Includes Items 2 - 15 Ref Tbc 1 Service Parts Manual Page N-5...
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TOW BAR - CASUAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
WEATHER PROTECTION - GOLF CAR 1 - Includes items 2 - 19 SUN TOP Front of Vehicle Rear of Vehicle DETAIL C (FRONT) Driver Side DETAIL D (REAR) DETAIL A DETAIL B Ref Wgc 1-1 Service Parts Manual Page P-1...
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WEATHER PROTECTION - GOLF CAR Front Top Strut REAR VIEW MIRROR 21 - Includes Items 22 - 24 Setscrew Strut Front of Vehicle FULL WINDSHIELD 26 - Includes Items 27 - 33 FOLD DOWN WINDSHIELD 35 - Includes Items 36 - 45 Front of Vehicle Strut...
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WEATHER PROTECTION - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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WEATHER PROTECTION - GOLF CAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
WHEELS AND TIRES 1 - Includes Items 2 - 4 6 - Includes Items 7 - 9 11 - Includes Items 12 - 14 16 - Includes Items 17 - 19 21 - Includes Items 22 - 24 SILVER / GOLD SPOKE HUBCAP Ref Whl 17 32, 34 Page Q-1...
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WHEELS AND TIRES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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WHEELS AND TIRES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
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SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A-1...
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SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. BATTERY MAINTENANCE KIT ........................25587-G01 SEAL INSTALLATION TOOL (REAR AXLE SHAFT SEAL) ................18739-G1 BATTERY SET DISCHARGER, 36 VOLT, 75 AMP ..................28251-G01 CURRENT INDICATOR ............................16489-G2 DIGITAL MULTI-METER ........................... 27481-G01 CRIMPING TOOL ............................27765-G01 TUBELESS TIRE REPAIR KIT ..........................
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SPECIALTY PRODUCTS Notes: Service Parts Manual Appendix A-3...
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OPTIONS/ACCESSORIES OPTIONS/ACCESSORIES Service Parts Manual Appendix B-1...
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OPTIONS/ACCESSORIES ITEM KIT NO. COMMENTS 2 BAG ATTACHMENT ......75183-G01 ..Body -Footrest 4 BAG ATTACHMENT .
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OPTIONS/ACCESSORIES Notes: Appendix B-4 Service Parts Manual...
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E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc.
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