JAI TM-1020 Operation Manual
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JAI TM-1020 Operation Manual

Tm-1020 series progressive scan shutter cameras
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TM-1020 Series Progressive Scan Shutter Cameras
O p e r a t i o n M a n u a l
69-0076
Rev. D

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Summary of Contents for JAI TM-1020

  • Page 1 TM-1020 Series Progressive Scan Shutter Cameras O p e r a t i o n M a n u a l 69-0076 Rev. D...
  • Page 2 Page ii...

  • Page 3: Warranty

    The material contained in this manual consists of information that is proprietary to JAI, Inc., and may only be used by the pur- chasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 4 Page iv...

  • Page 5: Table Of Contents

    3.6.2 External VINIT With Pulse Width No-Delay Shutter and ROI (Read-Out Inhibit) (Except TM-1020-15 LVDS) ....21 3.6.3 Internal Shutter Speed with Fast Mode (TM-1020-15 only)..23 3.6.4...

  • Page 6: Table Of Contents

    Specifications ........38 6.1.1 TM-1020 Series Physical Dimensions ..... . 40 6.1.2 TM-1020 CL Series Physical Dimensions .

  • Page 7: List Of Tables

    TABLE 7. RS-232 Command List TABLE 8. TM-1020 Series Camera Specifications Table List of Tables ......6 .
  • Page 8 Page viii List of Tables...

  • Page 9: List Of Figures

    FIGURE 1. TM-1020 Series System Configuration ..... .4 FIGURE 2. CL (Camera Link) System Configuration ....4 FIGURE 3.
  • Page 10 Page x List of Figures...

  • Page 11: Introduction

    On-chip micro lenses provide increased sensitivity. The TM-1020 series has a full dynamic range control function, which can be set at externally selectable look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s full dynamic range in the normal output signal range.

  • Page 12: Features

    • Miniature size and light weight The printed circuit boards in the TM-1020 series have been arranged based on a new design philosophy. This creates modular electronics for the camera, giving it flexibility. In addition, the use of miniature solid-state components results in a compact, lightweight camera that is 44mm x 44mm x 64mm in dimensions, and weighs only 149 grams.

  • Page 13: Functional Option

    • Output The TM-1020 series has an 8-bit RS-644 digital output for interfacing with external image- processing systems (TM-1020-15 is RS-422 only) with RS-644 digital output available as an option. Camera Link models are designated by the letters “CL” at the end of the camera name.

  • Page 14: System Configuration

    Page 4 TM-1020 Series Progressive Scan Shutter Cameras 1.4 System Configuration TM-1020 Series System Configuration FIGURE 1. Figure 1 below presents a typical system configuration for the LVDS/RS-422 version. Computer with frame-grabber board PD-12 (series) power supply Power and Ext. Sync CL (Camera Link) System Configuration FIGURE 2.

  • Page 15: Installation

    2.2.1 Heat Dissipation The TM-1020 series camera from JAI, Inc., is a compact 1K by 1K camera. Since all the electronics have been packed in a compact package, the outer case of the camera gets hot due to heat dissipation.

  • Page 16: Connector Pin Configurations

    Page 6 TM-1020 Series Progressive Scan Shutter Cameras For optimal performance, JAI, Inc. recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below. • Mount the camera on a large heat sink (camera bracket) made out of conductive material like alu- minum.

  • Page 17: Table 2. 12-Pin Connector (Cl Version)

    The CL versions have a 12-pin Hirose connector for power input and signal integration. Pin #1 is Ground and pin #12 is +12V DC. The pin-out table is shown below. For TM-1020-15CL, serial communication camera control is done via the Camera Link connector on the rear panel of the camera.

  • Page 18: Table 3. 31-Pin Connector (Mp211-031-113-4300)

    Digital Output Connector (LVDS/RS-422 only) The LVDS/RS-422 version has a 31-pin AirBorn connector (MP211-031-113-4300) on the rear panel to output 8-bit, RS-644 video data. The TM-1020-15 is 8-bit, RS-422 video data. The connector pin-out is shown in the figure below.

  • Page 19: Table 4. Connector And Pin-Out Configurations

    SerTFG: Serial to Frame Grabber 2.2.2 (d) Analog Output Connector The TM-1020 series has a BNC connector on the rear panel to output analog video data. See Section 6.1, “Specifications,” on page 38 for additional information on analog video output.

  • Page 20: Shutter Speed Control Dial (Lvds/Rs-422 Version)

    The RS-232 controller set CS-232E includes the RS-232B-12 interface cable, software disk, and a quick-start card. The TM-1020 (RS-422 and LVDS/RS-422 version) camera’s built-in look-up table (LUT) can be controlled by an external RS-232 interface. The camera settings can be programmed or changed using the communication cable and software.

  • Page 21: Digital Output Cable (Lvds/Rs-422 Version)

    25.0mm 1.00 in The TM-1020 series camera uses the cable 30DG-02 from JAI, Inc. as a digital output cable. This cable has a 31-pin AirBorn connector on the camera end and a 37-pin D-sub male connector on the other end.

  • Page 22: Camera Link Cable (Cl Versions Only)

    2.2.6 Camera Link Cable (CL Versions Only) The Camera Link cable has a 26-pin connector on both ends. This is a straight-through cable and the pin-out configuration is shown in Table 4 on page 9. Contact JAI, Inc. for cable lengths other than 2 meters.

  • Page 23: Power Supplies And Power Cable Setup

    2.2.7 (b) JAI, Inc. Power Cables If you are using JAI, Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pin-out diagram in “12-Pin Connector (LVDS/RS-422 version)” on page 6. The cable pin-out diagram is shown in Figure 8 below.

  • Page 24: Attaching The Analog Video Output

    2.2.8 Attaching the Analog Video Output When connecting the TM-1020 series to an analog frame grabber or a monitor, use the BNC connector on the rear panel of the camera. The input of the monitor should be balanced for 75Ω termination.

  • Page 25: Attaching The Camera Lens

    2.2.9 Attaching the Camera Lens The TM-1020 series camera accepts 1" or larger format size C-mount lenses. To attach the C-mount lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the mounting ring.

  • Page 26: Operation

    Page 16 TM-1020 Series Progressive Scan Shutter Cameras Operation 3.1 Camera Rear Panel (LVDS/RS-422 Version) Shutter Speed Control switch Power, RS-232, and External Sync Connector 3.1.1 Up/Down Switch The Mode Selection switch works in conjunction with the Up/Down switch. Refer to Table 6 above for information on the Up/Down switch.

  • Page 27: Mode Selection Switch

    Factory default Recall Power up Setting User Page Storage #1 User Page Storage #2 Direct Shutter Control Scan Format2 Scan Format1 TM-1020 Series Progressive Scan Shutter Cameras Up/Down Switch Functions Display Mode (D) Up/Down Change gain Up/Down Change A/D ref. top Up/Down Change A/D ref.

  • Page 28: Camera Rear Panel (Cl Versions)

    HDTV-format camera, since it has interlaced scanning and the vertical resolution of the shuttered image is 500 lines. The TM-1020 series uses a state-of-the-art progressive scanning interline transfer CCD which scans all lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it...

  • Page 29: Electronic Shutter

    3.5 Integration The CCD imager of the TM-1020 series can be exposed for longer than the normal scan timing of 1/15 sec. This integration feature provides extra sensitivity for dark-environment applications. The progressive-scan imager permits a full frame of resolution in non-interlace format. Integration is achieved by controlling the #11 pin of the 12-pin connector to low (GND) or providing pulse-width control up to 1/15 frames.

  • Page 30: Asynchronous Reset

    Internal Shutter Speed with Slow Mode • External VINIT with Pulse Width For the entire line of TM-1020 series cameras except the -15 and -15CL models, there are two modes to control the asynchronous reset and shutter speed: • Internal Shutter Speed Control •...

  • Page 31: Internal Shutter Speed Control (Tm-1020 Series)

    3.6.1 Internal Shutter Speed Control (TM-1020 Series) Internal Shutter Speed Control (TM-1020 Series) FIGURE 9. EXT. VINIT INT. VINIT with shutter speed control Discharge Exposure time set by shutter speed Transfer Gate Analog Video Sync The video signal starts with internal VINIT. The camera operates the reset and shutter in the same way as the external pulse width control mode.

  • Page 32: Figure 10. No-Delay Shutter

    Page 22 TM-1020 Series Progressive Scan Shutter Cameras No-Delay Shutter FIGURE 10. EXT. VINIT (Pulse width control) INT. VINIT after trailing edge of EXT. VINIT Discharge Transfer Gate Analog Video Sync No-Delay Shutter and Read-Out Inhibit FIGURE 11. VINIT (External Pulse Width Control Trigger)

  • Page 33: Internal Shutter Speed With Fast Mode (Tm-1020-15 Only)

    #6 of the 31-pin connector, and #10 and #23 of the Camera Link connector) are kept open or logic high during Async. pulse width control mode. 3.6.3 Internal Shutter Speed with Fast Mode (TM-1020-15 only) Internal Shutter Speed with Fast Mode (TM-1020-15 only) FIGURE 12.

  • Page 34: Internal Shutter Speed With Slow Mode (Tm-1020-15 Only)24

    Page 24 TM-1020 Series Progressive Scan Shutter Cameras 3.6.4 Internal Shutter Speed with Slow Mode (TM-1020-15 Only) Internal Shutter Speed with Slow Mode (TM-1020-15 Only) FIGURE 13. External Pulse min 2H Internal VINIT Transfer Gate Pulse Discharge pulse Composite Video The speed control ranges from 1/120 to 1/950 sec.

  • Page 35: External Vinit With Pulse Width (Tm-1020-15 Only)

    S9 Exposure Time = X (H) The TM-1020 series can be reset with external reset pulse (VINIT). Set the dial switch to “9.” Apply a pulse-width control VINIT signal generated from an external event trigger to the camera. The internal reset pulse will be latched to HD and at the 9th HD timing from the external pulse leading edge (negative going edge).

  • Page 36: Dynamic Range Control

    The range is limited by the structure and the pixel size. The TM-1020 series uses a 1” CCD with 9.0 µm x 9.0 µm pixel and two-phase vertical shift register structure. The well capacity is 50,000 electrons. The theoretical dynamic range is 50,000:30 = 1667:1 (64 dB).

  • Page 37: Scan Modes

    Note: The second knee point on the built-in LUT defaults to position (1024, 256). To reposition this point, click on it and drag it to a new location. 3.8 Scan Modes The TM-1020 series supports the following scan modes: Scan Modes FIGURE 16.

  • Page 38: Full Progressive Scan

    3.8.2 Two-Row Binning This is a standard feature in the TM-1020 series. The camera scans two rows together and outputs 1008 (H) x 509 (V) pixels at 30 frames per second. Two-row binning is typically implemented to increase speed and to display real-time images on multi-sync monitors.

  • Page 39: Camera Timing Charts

    H [ 268P], ( 13.4 s) Analog Video N [ 24P], (1.21 s) J [ 250 P], ( 12.5 s) TM-1020 Series Progressive Scan Shutter Cameras Operation Mode: 15 fps fHD = [ 15.75 KHz] tHD = [ 63.50 sec] B [ 1174P], ( 58.8 s)
  • Page 40 Page 30 TM-1020 Series Progressive Scan Shutter Cameras Model: TM-1020 Master Clock: 40 MHz, M= 25 nsec Pixel Clock: 20 MHz, P = 50 nsec 3. External Reset Timing External VD B [0 H], (470.0 ns) C [9 H], (572.0 s) Internal VD G [32 H], (2.030 ms)
  • Page 41 F [262 P], (6.55 s) Analog Video H [70 P], (1.75 s) I [192 P], (4.8 s) TM-1020 Series Progressive Scan Shutter Cameras Operation Mode: 30 fps fHD = [ 31.50 KHz] tHD = [ 31.75 sec] A [ 1032 P], (25.8 s) B [1270 P], (31.75 s)
  • Page 42 Page 32 TM-1020 Series Progressive Scan Shutter Cameras Model: TM-1020-30 Master Clock: 80 MHz, M= 12.5 nsec Pixel Clock: 3. External Reset Timing External VD B [0, H], (0 us) C [9 H], (285.75 s) Internal VD H [32 H], (1.02 ms)

  • Page 43: Serial Communication Kit

    (GUI) program. Please refer to the AccuPiXEL Series Camera-Control Software manual for information on the GUI. • Camera Link The Camera Link version’s control software is also included in the AccuPiXEL Camera Control software. TM-1020 Series Progressive Scan Shutter Cameras Operation Page 33...

  • Page 44: Lvds-Version Camera Rs-232 Commands

    Page 34 TM-1020 Series Progressive Scan Shutter Cameras LVDS-Version Camera RS-232 Commands The LVDS-version camera can be controlled via RS-232 commands. The Start character is always “:” and the end character is always “CR” (return). For example, to set Asynchronous Pulse Width Mode, send the command :SA9”CR”...
  • Page 45 One byte of data consists of two ASCII codes. For example, 0x3A is “3” (0x33). “A” (0x41) x <ACK> is 0x06. <NAK> is 0x15. This command’s basic protocol is the same for Camera Link model cameras. TM-1020 Series Progressive Scan Shutter Cameras Third Character...

  • Page 46: Troubleshooting

    Page 36 TM-1020 Series Progressive Scan Shutter Cameras Troubleshooting 5.1 Problems and Solutions Following are troubleshooting tips for common problems. In general, problems can easily be solved by following these instructions. If the following remedies fail to offer a solution to your problems, please contact a JAI, Inc.

  • Page 47: Information And Support Resources

    5.2 Information and Support Resources For further information and support: Phone: Fax: E-mail: Mail: Web Site: TM-1020 Series Progressive Scan Shutter Cameras (408) 383-0300 (800) 445-5444 (408) 383-0301 imaging@jai.com JAI, Inc. Sales Department 625 River Oaks Parkway San Jose, CA 95134 ATTN: Video Applications www.jai.com...

  • Page 48: Appendix

    Page 38 TM-1020 Series Progressive Scan Shutter Cameras Appendix 6.1 Specifications TABLE 8. Feature Imager Pixels Cell size Scanning Sync Data clock output Resolution S/N ratio Min. illumination Video output Gamma Lens mount Power requirement Operating temp. Random vibration Shock...

  • Page 49: Functional Options

    Page 39 TM-1020 Series Progressive Scan Shutter Cameras TM-1020-15 TM-1020-15CL TM-1020-30 Feature TM-1020A-15 TM-1020-30CL Power supply PD-12UUP (includes power connector) Functional options RS-644 (LVDS/RS-422) output. 26CL-02-26 digital output cable (CL models) *. Refer to Section 2.2.2 on page 6 for information on camera heat dissipation. Image quality will degrade with increasing temperature.

  • Page 50: Tm-1020 Series Physical Dimensions

    Page 40 TM-1020 Series Progressive Scan Shutter Cameras 6.1.1 TM-1020 Series Physical Dimensions Physical Dimensions FIGURE 17. 7.0 [0.28] 25.4 [1.00] 2X M3 X 6.0 [0.24] SOC HD CAP SCR Appendix TM-1020 series camera 15.3 [0.60] 34.0 [1.34] 63.6 [2.50] 76.3 [3.00]...

  • Page 51: Tm-1020 Cl Series Physical Dimensions

    6.1.2 TM-1020 CL Series Physical Dimensions CL Version Physical Dimensions FIGURE 18. ┬ 4X M3 X 6.0 [0.23] 32.0 [1.26] 1” – 32 44.5 37.4 [1.75] [1.47] 7.0 [0.28] 22.2 [0.88] 44.5 [1.75] 6.1.3 Spectral Response Spectral Response FIGURE 19.
  • Page 52 JAI, Inc. San Jose, CA 95134 625 River Oaks Pkwy. Tel: 408-383-0300 Tel: 800-445-5444 Email: imaging@jai.com w w w . j a i . c o m 69-0076 Rev. D...

This manual is also suitable for:

Tm-1020-15Tm-1020-15clTm-1020a-15Tm-1020-30Tm-1020-30cl

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