JAI TM-2030GE Series User Manual

JAI TM-2030GE Series User Manual

Progressive scan cameras
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RM/TM-2030GE
RMC/TMC-2030GE
Progressive Scan Cameras
Document Version: F
Document P/N: 10446

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Summary of Contents for JAI TM-2030GE Series

  • Page 1 RM/TM-2030GE RMC/TMC-2030GE Progressive Scan Cameras Document Version: F Document P/N: 10446...
  • Page 3 The material contained in this manual consists of information that is proprietary to JAI Inc., and may only be used by the purchasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 4 RM/TM-2030GE Series Disclaimer...
  • Page 5: Table Of Contents

    RM/TM-2030GE Series Table of Contents Disclaimer Notice ..................... iii Table of Contents ...................... v List of Figures ......................vii List of Tables ......................ix Hardware Introduction .................. 7 Product Description ..................7 Features ....................7 Installation ....................9 Getting Started ................... 9 2.1.1...
  • Page 6 RM/TM-2030GE Series 4.3.4 Enabling Jumbo Frame ................25 4.3.5 Setting Receive Descriptors ................27 4.3.6 Interrupt Moderation rate ................28 4.3.7 Calculating and setting Inter-Packet Delay ............28 4.3.8 Confirm the Filter Driver is used ..............29 Configuring the Camera ................31 Acquisition and Trigger Controls ..............
  • Page 7 RM/TM-2030GE Series List of Figures Figure 1. 12-Pin Connector Pinouts ................10 Figure 2. GigE Ethernet Connector ................10 Figure 3. 12P-02S Interface Cable (optional) ..............11 Figure 4. Back Focus Set-Screw Locations..............12 Figure 5. 2x2 Binning ....................14 Figure 6.
  • Page 8 RM/TM-2030GE Series List of Tables Table 1 12-Pin Connector ..................10 Table 2 Scan Area Modes ..................14 Table 3 Asynchronous Mode Chart ................22 Table 4 TM-2030GE Camera Specifications Table ............57 List of Tables...
  • Page 9: Hardware Introduction

    57dB. —The CCD has built-in micro-lenses for increased quantum efficiency. Unless otherwise stated, all information in this manual applies to all cameras in the TM-2030GE series, the TM-2030GE, TMC-2030GE, RM-2030GE, and the RMC-2030GE. Hardware Introduction...
  • Page 10 RM/TM-2030GE Series • Electronic shutter The TM-2030GE has a substrate drain-type shutter mechanism which provides superb pictures at various speeds without smearing. • Asynchronous reset The TM-2030GE captures async reset images and provides single-shot video output with single FDV (frame data valid).
  • Page 11: Installation

    2.1.2 Components When you receive your TM-2030GE camera from JAI, Inc., the contents of the shipping box should include the camera and a document download card. If either of these items is missing, please contact your JAI, Inc. representative immediately. The document download card includes instructions and web locations for downloading the datasheet, manual, and camera-control software.
  • Page 12: Power Supplies And Power Cable Setup

    Figure 2. Figure 2. GigE Ethernet Connector Use at least cat5e UTP cables (cat6 cables are preferred). JAI, Inc. recommends the use of shielded cables to reduce emissions and for CE/FCC compliance. Double-shielded cables further reduce emissions. 2.2.3 Power Supplies and Power Cable Setup 2.2.3.1...
  • Page 13: Figure 3. 12P-02S Interface Cable (Optional)

    JAI, Inc. Power Cables If you are using JAI, Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pinout diagram below. The cable pin-out diagram is shown in Figure 49. The color-coded leads use Gray for Ground and Yellow for +12V.
  • Page 14: Attaching The Camera Lens

    RM/TM-2030GE Series Note: If using a power supply other than the standard PD-12U Series from JAI, certain characteristics are required of the power supply and the wiring in order to properly power the camera. The camera requires 12V immediately upon start-up; no slow ramps. Once power is applied, the power supply must be able to support a 2A to 2.5A in-rush current for approximately 200µs to prevent the voltage at the camera from...
  • Page 15: Operation

    RM/TM-2030GE Series Operation Progressive Scanning The TM-2030GE uses a state-of-the-art progressive scanning interline transfer CCD which scans all lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it generates a stable, crisp image without alternating lines and provides full vertical TV resolution of 1000 lines (a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of 30Hz scanning).
  • Page 16: Bayer Color Filter (Color Versions)

    3.2.1 Color Filter Array JAI, Inc. AccuPiXEL cameras use Bayer CFA (color filter array) as their standard primary color filter. This filter provides the most popular color interpolation supported by numerous software suppliers. The digital format allows the camera to output accurate pixel data, including the color information. When the data is stored in the frame buffer of a frame grabber or computer, the color information is easily manipulated to restore the original color images.
  • Page 17: Starting Pixel Configuration

    R/G start or G/R start, as well as G/B start and B/G start. Once the correct scanning is configured, the rest of the interpolation is exactly the same. Contact JAI, Inc. for further information regarding CCD manufacturers.
  • Page 18: Sync And Data

    RM/TM-2030GE Series 3.2.4 Sync and Data The individual color data is exactly the same as the pixel data. This means that the timing relationships of the color cameras are also the same as of the monochrome cameras. For a detailed timing chart, please refer to each monochrome camera’s data sheet and manual.
  • Page 19: Color Interpolation

    3 x 3 interpolation, 2 x 2 interpolation, color matrix, white balance capability, and so on. All AccuPiXEL color cameras are carefully designed for maximum color performance. JAI, Inc. strongly suggests that you use digital output for the best performance.
  • Page 20: Programmable Look-Up Table (Lut) And Knee Control

    RM/TM-2030GE Series 3.3.1 Programmable Look-Up Table (LUT) and Knee Control The TM-2030GE has a built-in LUT (look-up table) for dynamic range control. At a specific gain setting, the offset (minimum level..dark point) and A/D reference top voltage (maximum level... saturation point) are set to 12-bit A/D input so that the full dynamic range of the CCD is utilized at 12- bit references as the input and the LUT output is converted into either 8-bit or 10-bit to adjust the gamma correction.
  • Page 21: Asynchronous Programmable Exposure Mode

    RM/TM-2030GE Series Figure 10. External Trigger Timing. 3.5.3 Asynchronous Programmable Exposure Mode In Asynchronous Programmable Exposure Mode, when an external trigger is applied, the exposure starts after one discharge signal (Vsub), which happens after the trigger’s active edge is off. Because the discharge signal (Vsub) synchronizes with LDV in this mode, there is a maximum one video line of jitter between the trigger active edges to discharge signals (Vsub) off.
  • Page 22: Pulse Width Control Mode

    RM/TM-2030GE Series Figure 11. Asynchronous Programmable External Trigger 3.5.4 Pulse Width Control Mode In Pulse Width Control (PWC) Mode, the exposure time is controlled by the external trigger. When an external trigger is applied, one discharge signal (Vsub) is generated right after the active edge of the trigger. The exposure starts when the discharge signal is in the off state.
  • Page 23: Particle Imaging Velocimetry Fixed Exposure Mode

    RM/TM-2030GE Series 3.5.5 Particle Imaging Velocimetry Fixed Exposure Mode In Particle Imaging Velocimetry (PIV) Fixed Exposure Mode, when an external trigger is applied, the first time exposure starts the same as in PWC mode. It lasts a very short period (8μs). The second time exposure starts during the transferring time of the first image.
  • Page 24: Camera Timing Charts

    RM/TM-2030GE Series Table 3 Asynchronous Mode Chart Asyn No Shutter Async Preset and Prog. Shutter <1 line <1 line 6 clk 9.5 line (n+1) lines + 298 clk Pulse width + 48 clk 48 clk PIV Fixe Expo PIV PWC...
  • Page 25: Figure 16. Digital Data Output Order For Configuration

    RM/TM-2030GE Series Figure 16. Digital Data Output Order for Configuration Figure 17. Field Video Timing--Continuous Mode Operation...
  • Page 26: Functions And Operations

    GigE Vision-Aware Software A GigE Vision camera can be controlled by any software that understands the protocol. At JAI we provide the JAI GigE Vision SDK and Control Tool to interface with our cameras. The remainder of the manual will show screenshots of the JAI Control Tool, but other 3rd party software will provide similar functionalities.
  • Page 27: Disable Firewalls

    BayerGR8 for color. 4.3.3 Disable Firewalls To ensure proper operation of the JAI SDK & Control Tool, all firewalls must be disabled. This also includes the Windows firewall. Click [Start], [Control Panel] for accessing the Windows firewall configuration.
  • Page 28 RM/TM-2030GE Series (6) Expand [Network adapters]. (7) Select target NIC, right-click, and click [Properties]. Note: The following procedure uses the Intel(R) PRO/1000 as an example. If a different NIC is used, the setup tabs will likely be different. In that case, set the item in a manner similar to what is described here.
  • Page 29: Setting Receive Descriptors

    RM/TM-2030GE Series (10)Click [OK]. (11)Close [Device Manager]. (12)Close [System Properties] clicking [OK]. 4.3.5 Setting Receive Descriptors If the Network Connection Properties list contains a property called Receive Descriptors, then change its property to the maximum value supported by the NIC installed in the computer.
  • Page 30: Interrupt Moderation Rate

    JAI Control Tool has a built in wizard for calculating Inter-Packet Delay. When the Inter-Packet Delay function is activated, a button appears on the right hand side of the bar. Click the button to open the calculation wizard window.
  • Page 31: Confirm The Filter Driver Is Used

    Confirm the Filter Driver is used at that time, it can be installed from, All Programs ⇒ JAI SDK ⇒ GigE Vision Filter Driver ⇒ Install GigE Vision The filter driver is installed as an optional function when JAI SDK is installed. If the filter driver is not installed Filter Driver.
  • Page 32 If it is not shown, confirm the setting in the “Settings” window. Access the “Settings” window by clicking on the icon to the left of the blue question mark icon. Refer to the “Getting Started Guide” provided with the JAI GigE Vision SDK and Control Tool for more information about controls in the “Settings”...
  • Page 33: Configuring The Camera

    RM/TM-2030GE Series Configuring the Camera The following sections describe the various features of the camera. Acquisition and Trigger Controls These controls affect exposure mode, exposure time, and image acquisition operations. Figure 18. Acquisition And Trigger Controls Category AcquisitionMode: controls how the camera behaves during image acquisition.
  • Page 34: Analogcontrols

    RM/TM-2030GE Series AcquisitionStop: tells the camera to stop acquiring images. AcquisitionFrameCount: specifies the number of frames to be acquired in the MultiFrame Acquisition mode. Valid range is from 1 to 255. AcquisitionRecordingWrapAround: for use with ContinuousRecording mode. When the buffer is full the oldest recorded image will be overwritten by the newest image.
  • Page 35: Image Size Controls

    RM/TM-2030GE Series Figure 19. AnalogControls Category GainSelector: select the video channel that GainRaw will affect. Available choices: • All: entire image. • Tap2: right channel. GainRaw: controls the Gain value. GainAutoBalance: use this feature to balance the left and right channel’s Gain values. Make sure the camera is pointing at a uniform light source.
  • Page 36: Figure 20. Imagesizecontrol Category

    RM/TM-2030GE Series Figure 20. ImageSizeControl category SensorDigitizationTaps: the camera can be configured to read out from the image sensor using either one or two channels. Possible options: • One: Single Tap. This mode will use one channel to read out images. The image will have a uniform intensity but results in slower frame rate.
  • Page 37: Figure 21. Image Output Example

    RM/TM-2030GE Series Figure 21. Image Output Example PixelFormat: specifies the image type captured from the image sensor. Available options: Monochrome: • Mono8: 8-bit monochrome image. • Mono10: 10-bit monochrome image with 1 pixel needing 2 bytes. • Mono10Packed: 10-bit monochrome image with 2 pixels packed into 3 bytes.
  • Page 38: Image Preprocessing

    RM/TM-2030GE Series Image Preprocessing As temperature changes the image sensor can produce defective pixels in images, this feature will attempt to compensate this phenomenon and produce a cleaner image. Run the White Blemish Calibration before using Blemish Compensation. • BlemishCompensation: enables or disables Blemish Compensation.
  • Page 39: Usersets

    RM/TM-2030GE Series • Linear: a linear mapping • Gamma45: also known as Gamma 0.45. • Knee: you can specify the curve by controlling two points. The camera will calculate the table base on the Knee values below. KneeX1: controls the X value of first Knee point.
  • Page 40: Deviceinformation

    DeviceInformation Show camera’s general information such as version, model, and serial number. Figure 24. DeviceInformation Category DeviceVendorName: shows JAI, Inc. DevicModelName: shows the camera model name. DeviceVersion: shows the current camera version. DeviceID: the device serial ID. This is set at the factory and only available in Expert and Guru visibility modes.
  • Page 41: Stream Channel Packet Size

    RM/TM-2030GE Series Figure 25. GigEVisionTransportLayer Persistent IP 5.8.2 Stream Channel Packet Size GevSCPSPacketSize: Images are sent via the StreamChannel in GigE Vision terminology. The camera is able to adjust the size of the data packets sent on this channel. The minimum value of 1428 is required to get images without dropped packets.
  • Page 42: Figure 26. Plc Lut Diagram

    RM/TM-2030GE Series Figure 26. PLC LUT Diagram Note: Ext_VD, EXT_HD, EVINIT and INTG_CON all go the camera head. TTL Output (Strobe) goes outside the camera via Pin 8 of the 12-Pin cable. Configuring the Camera...
  • Page 43: Signalroutingblock

    RM/TM-2030GE Series Figure 27. 5.9.1 SignalRoutingBlock The Signal Routing Block is a group of switches that lets you route signals to the PLC Lookup Table. There are a total of 8 input lines, numbered from I0 to I7. Each input line can accept a number of different signals. The input signals can be from the camera head, externally from the 12-Pin cable, or the PLC itself.
  • Page 44: Figure 27. Plc

    RM/TM-2030GE Series Here are the possible input signals into the PLC: Signal Source Signal Name / Input Pin Description 12 Pin External_Trigger_In_Pin6 External trigger signal. 12 Pin External_VD_In_Pin7 External vertical drive signal. 12 Pin External_HD_In_Pin9 External horizontal drive signal. 12 Pin External_INT_In External Integration Control / Read Out Inhibit signal.
  • Page 45: Controlbits

    RM/TM-2030GE Series PLC_ctrl0 PLC_ctrl2 PLC_ctrl3 PLC_Q2 PLC_Q3 PLC_Q6 PLC_Q7 Counter1Gt Counter1Eq Timer1Out X(D) Timer2Out X(D) Timer3Out X(D) Timer4Out 5.9.2 ControlBits There are 3 Control Bits: PLC_ctrl0, PLC_ctrl2, and PLC_ctrl3. Note that PLC_ctrl1 is not available. The control bits can be used as software triggers by toggling between two states: True and False. True sets the signal High, while False sets the signal to Low.
  • Page 46: Plc Lookuptable

    RM/TM-2030GE Series 5.9.3 PLC LookupTable The PLC Lookup Table lets you connect any input signal I0-I7 to any Lookup Table output signal Q0-Q17. You can manipulate your inputs using simple or complex Boolean operations. Each Q output results from the Boolean operations of 4 input variables and 3 Boolean operators.
  • Page 47: Plcspecialconfigurations

    RM/TM-2030GE Series • PLC_I0 • … • PLC_I7 • PLC_I0_Not: a Not operation is applied to the signal. • … • PLC_I7_Not: a Not operation is applied to the signal. Operator0 and Operator2 can have the following Boolean operations: •...
  • Page 48: Figure 31. Plc Special Configurations

    RM/TM-2030GE Series Figure 31. PLC Special Configurations Figure 32. CountersAndTimersControls Configuring the Camera...
  • Page 49: Counters

    RM/TM-2030GE Series 5.9.5 Counters The General Purpose Counter lets you maintain a count between 0 and 2 -1 (long integer). You can use different inputs to increment, decrement, or clear the counter value. The General Purpose Counter outputs two separate signals that indicate when the count is equal to and greater than the compare value that you set: Counter1Gt and Counter1Eq.
  • Page 50: Pulse Generators Controls

    RM/TM-2030GE Series • PLC_Q17_LevelLow: increment when the signal is at the Low section. CounterResetActivation: select the signal event type that will reset the counter. The counter will be reset to 0. Available options: • Off: no decrement events • RisingEdge: increment when the signal goes from Low to High •...
  • Page 51: Plc Grabber Features

    RM/TM-2030GE Series TimerGranularityFactor: a multiplier value used to scale the Delay and the Duration in increments of 30 nsec. TimerPeriod: shows the timer’s period in units of nsec. TimerTriggerActivation: select the signal state of the TriggerSource to start the Timer.
  • Page 52: Register Map

    RM/TM-2030GE Series Example 2: Setting the camera to accept internal trigger signal generated via Timer 1: Set ExposureMode to one of Asynchronous modes. Setup the Timer (Pulse Generator) a. Set TimerSelector to Timer1. b. Set TimerTriggerSource to Continuous. c. Set TimerDurationRaw, TimerDelayRaw, TimerGranularityFactor according to values below.
  • Page 53 RM/TM-2030GE Series Read/ Visibility Category / Feature Value Range Default Value Write Level BlockBufferCount Expert BlockBufferCurrentIndex 0 to BlockBufferCount- Expert ExposureMode Beginner ContinuousProgramma ble AsyncNoShutter PulseWidthControl FixedExposurePIV PWC_PIV AsyncProgrammable AsyncProgrammable 0-2079 Factory Set Beginner ContinousProgrammable ScanMode Limited Factory Set Beginner...
  • Page 54 RM/TM-2030GE Series Read/ Visibility Category / Feature Value Range Default Value Write Level CounterSelector Counter1 Counter1 Beginner CounterDecrementEventSource Beginner PLC_Q16_RisingEdge PLC_Q16_FallingEdge PLC_Q16_AnyEdge PLC_Q16_LevelHigh PLC_Q16_LevelLow CounterDuration 0-4294967295 Beginner CounterEventSource Beginner PLC_Q17_RisingEdge PLC_Q17_FallingEdge PLC_Q17_AnyEdge PLC_Q17_LevelHigh PLC_Q17_LevelLow CounterResetActivation Beginner RisingEdge FallingEdge AnyEdge LevelHigh...
  • Page 55 RM/TM-2030GE Series Read/ Visibility Category / Feature Value Range Default Value Write Level 255.255.255 GevPersistentDefaultGateway 000.000.000.000 - 000.000.000.000 Expert 255.255.255 GevCurrentIPConfigurationPersiste Beginner ImageSizeControl SensorDigitizationTaps Expert WidthMax 0 – 1920 Beginner HeightMax 0 - 1080 Beginner Width 0 to (WidthMax -...
  • Page 56 RM/TM-2030GE Series Read/ Visibility Category / Feature Value Range Default Value Write Level KneeX2 0 - 255 Beginner KneeY2 0 - 255 Beginner LUTInversion Execute Command Beginner UserSets UserSetSelector Default UserSet1 Beginner UserSet1 … UserSet6 UserSetLoad Execute Command Beginner UserSetSave...
  • Page 57: Troubleshooting

    Following are troubleshooting tips for common problems. In general, the problems listed in this section are solved by following these instructions. If there is no solution listed to the problem you are encountering, contact a JAI, Inc. representative. 6.1.1 Symptom: No Video Remedies: Check that the following are properly connected and operational.
  • Page 58: Information And Support Resources

    RM/TM-2030GE Series 6.1.5 Information and Support Resources For further information and support: North American Technical Support Phone 408-383-0300 E-Mail: camerasupport.americas@jai.com European Technical Support Phone: +45 4457 8950 E-Mail: camerasupport@jai.com Japan/Asia Technical Support Phone +81 45 440 0154 E-Mail: camerasupport@jai.com Mailing Address Mail: JAI, Inc.
  • Page 59: Appendix

    RM/TM-2030GE Series 7 Appendix Specifications Table 4 TM-2030GE Camera Specifications Table Feature TM-2030GE Sensor 1" progressive scan interline transfer CCD (KAI-2093) Active Area 14.2mm x 8.0mm Active Pixels 1920 (H) x 1080 (V) Cell Size 7.4μm x 7.4μm Readout Mode...
  • Page 60: Tm-2030Ge Physical Dimensions

    RM/TM-2030GE Series 7.1.1 TM-2030GE Physical Dimensions Figure 33. Physical Dimensions Caution: When mounting the camera to any fixture, do not use screws that extend more than 5 mm into the camera housing to avoid possible damage to the internal circuitry. For attaching the tripod mounting plate, only the supplied screws should be used.
  • Page 61: Spectral Response

    RM/TM-2030GE Series 7.1.2 Spectral Response Figure 34. Monochrome Spectral Response Figure 35. Color Spectral Response Appendix...
  • Page 64 Europe, Middle East & Africa Phone +45 4457 8888 Fax +45 4491 3252 Asia Pacific Phone +81 45 440 0154 Fax +81 45 440 0166 Americas Phone (Toll-Free) 1 800 445-5444 Phone +1 408 383-0301 www.jai.com...

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