Clarke HLS160 Operation & Maintenance Instructions Manual

Clarke HLS160 Operation & Maintenance Instructions Manual

3 phase hot washer

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WARNING: Do not use the appliance without reading this manual
3 PHASE HOT WASHER
MODEL NO: HLS160
PART NO: 7320535
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0911

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Summary of Contents for Clarke HLS160

  • Page 1 WARNING: Do not use the appliance without reading this manual 3 PHASE HOT WASHER MODEL NO: HLS160 PART NO: 7320535 OPERATION & MAINTENANCE INSTRUCTIONS LS0911...
  • Page 2 This guarantee does not effect your statutory rights. LIST OF CONTENTS The following items should be supplied in the carton. If any parts are missing or damaged, please see your Clarke dealer where you purchased the Pressure Washer. 1 x Hot Water Power Jet Cleaner...
  • Page 3: General Safety Rules

    Store in a cool dry location. 13. ONLY use chemical cleaning agents (detergents), that are approved for pressure washers. CLARKE Traffic Film Remover or CLARKE Wash and WAX (available from your dealer), are recommended. 14. ALWAYS Disconnect from the electrical power supply before carrying out user maintenance.
  • Page 4: Safety Symbols

    SAFETY SYMBOLS High Pressure Water Outlet WARNING: Do not direct discharge stream at persons or animals. Keep clear of nozzle. WARNING: Never direct spray toward any electrical device or electrical outlet. Total Stop System WARNING: Risk of hot sur faces. Avoid contact with hot exhaust components.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a suitably fused 400V, 3 phase electrical supply via a 16 Amp Industrial connector (to BSEN 60309-1/2) The electric supply connection shall be made by a qualified electrician and comply with IEC 60364-1.
  • Page 6: Parts Identification

    PARTS IDENTIFICATION Electric Motor Pressure Adjustment Valve Boiler Combustion Head Control Panel Pressure Switch Detergent Tank Filler Pressure Gauge Fuel Tank Filler Fuel Pump Transformer Burner Motor Fuel Filter Water Supply Inlet High Pressure Pump High Pressure Outlet Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 7: Connecting The High Pressure Hose

    ASSEMBLY THE LANCE 1. Connect the spray lance to the gun assembly and tighten securely by turning the locking ring. CONNECTING THE HIGH PRESSURE HOSE CONNECT THE HOSE TO THE GUN 1. Screw the high pressure hose onto the gun assembly. 2.
  • Page 8: Before Use

    BEFORE USE CHECK OIL WARNING: TO CARRY OUT THIS CHECK, PLACE THE PRESSURE WASHER ON LEVEL GROUND WITH THE PRESSURE WASHER SWITCHED OFF. WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS WHEN CHECKING THE OIL LEVEL. 1. Remove the cover from the pressure washer by removing the securing screw from each side of the cover then lifting the cover...
  • Page 9: Detergent Injection Facility

    CLARKE Traffic Film Remover which is a powerful low foaming agent for car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available from your CLARKE dealer Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 10: Connecting The Water Supply

    CONNECTING THE WATER SUPPLY The pressure washer must never be connected to the drinking water supply without using a system separator (also known as a backflow preventer) available from most hardware stores. Always follow the regulations of your local water supplier. CAUTION: WATER THAT HAS FLOWED THROUGH A SYSTEM SEPARATOR IS CONSIDERED NON-DRINKABLE.
  • Page 11: Operation

    OPERATION 1. The pressure washer should always be located on a firm level surface where it is not exposed to extreme weather conditions such as strong wind, freezing or rain. 2. It is recommended that where possible a partition be erected between the wash area and the pressure washer to prevent accidental spraying of the pressure washer.
  • Page 12: Cold Wash Operation

    COLD WASH OPERATION 1. Turn the water supply tap on, making sure that it is fully open. WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE DAMAGE TO THE PRESSURE WASHER. 2. Set the mode selector (A) to position 2 (pump setting) 3.
  • Page 13: Hot Wash Operation

    HOT WASH OPERATION WARNING: THE BURNER EXHAUST MUST BE VENTED TO THE OUTSIDE ATMOSPHERE. THE USE OF A DRAFT REGULATOR IS RECOMMENDED. ALL VENTING MUST BE IN ACCORDANCE WITH APPLICABLE LAWS AND LOCAL ORDINANCES FOR SUCH INSTALLATIONS. 1. Turn the water supply tap on, making sure that it is fully open. WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE DAMAGE TO THE PRESSURE WASHER.
  • Page 14: Adjusting The Pressure

    ADJUSTING THE PRESSURE WARNING: MAKE SURE THE OPERATING PRESSURE DOES NOT EXCEED THE MAXIMUM PRESSURE INDICATED ON THE RATING PLATE Reach into the access window and turn the pressure adjustment valve. • Turn clockwise (1) to increase the pressure. • Turn anti-clockwise (2) to decrease the pressure.
  • Page 15: Maintenance And Servicing

    MAINTENANCE AND SERVICING • All repairs and maintenance operations must be carried out by authorised personnel. • All maintenance operations must be carried out keeping the pressure washer on an even floor. • The pressure washer must be disconnected from the power and water supplies.
  • Page 16: Every Month Or After 100 Hours Of Work

    This deposit will insulate the coil and reduce its efficiency. It will also restrict air flow through the coil, further aggravating the soot build up. Contact your CLARKE dealer or CLARKE International Service Dept. on: 020 8988 7400 when de-sooting is required.
  • Page 17: Troubleshooting

    Insufficient water supply Check the Capacity pressure The pump takes in air Check Worn out gaskets Contact Clarke Service Department Exceeding the inlet water Make sure the water supply is below temperature 55 degrees Coil is covered in limescale Contact Clarke Service Department...
  • Page 18: Specifications

    SPECIFICATIONS Model Number HLS160 Part Number 7320535 Voltage 400 V / 50 Hz / 3 Phase Power 5000 W Working pressure 145 Bar / 2103 PSI Maximum output pressure 150 Bar / 2175 PSI Maximum output flow rate 900 L / hour...
  • Page 19: Basic Layout

    BASIC LAYOUT DESCRIPTION DESCRIPTION Water Inlet Pipe Detergent Pipe Adjustable Pressure Valve Detergent Filter Intake Pipe to Boiler Fuel Intake Pipe Boiler Fuel Filter High Pressure Hose Fuel Outlet Pipe Lance Detergent Tank Fuel Tank By-pass Valve Fuel Pump Pressure Switch Motor Fan Pump Electric Motor...
  • Page 20: Exploded Diagram

    EXPLODED DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 21: Parts List

    PARTS LIST Description Part number Blue casing AR3160750 Accessories carrier AR3160100 Screw AR2100300 Accessories carrier AR3160110 Knob AR3163980 Support AR3160660 Knob AR3163990 Frame AR3160700 Gasket AR3161070 Guard AR3161900 Wheel AR3160780 Washer AR3163830 Guard AR3162020 Tank AR3161740 Plug AR3161920 Tank AR3161730 Accessories carrier AR3160090 Screw...
  • Page 22: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 23 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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