Checking The Kickstarter; Installing The Kickstarter - Yamaha YJ50RAP Service Manual

1
3
5
2
4
5 - 15
KICKSTARTER
EAS00339

CHECKING THE KICKSTARTER

1. Check:
• kickstarter shaft
• kickstarter pinion gear
Damage/wear → Replace.
2. Check:
• kickstarter spring
Damage/wear → Replace.
3. Measure:
• kickstarter pinion gear clip force
(with the spring gauge)
Out of specification → Replace the kick-
starter pinion gear clip.
Kickstarter pinion gear clip force
0.15 ~ 0.25 kg (0.34 ~ 0.56 lb)
EAS00340

INSTALLING THE KICKSTARTER

1. Install:
• kickstarter shaft 1
• kickstarter spring 2
• spacer
• washer
• circlip
NOTE:
@
• Install the wire 3 onto the kickstarter spring.
• Install the kickstarter spring straight end on
the kickstarter shaft notch 4 and hook the
spring hooked end on the projection 5 as
shown.
ENG