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Travis Industries Flush Wood Insert Owner's Manual

Avalon stove owner's manual masonry fireplace flush wood insert
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F l u s h W o o d Insert
Owner's Manual
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SAFETY NOTICE:

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Summary of Contents for Travis Industries Flush Wood Insert

  • Page 1: Safety Notice

    F l u s h W o o d Insert Owner's Manual Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE:...

  • Page 2: Creosote - Formation And Need For Removal

    Introduction Important Information Introduction Register your warranty online at: traviswarranty.com Or, mail your warranty card to: Save Your Bill of Sale.

  • Page 3: Table Of Contents

    General Information Fireplace Insert Installation Preparation for Installation ... 7 Packing List ... 7 Additional Accessories Needed for Installation ... 7 Suggested Order of Installation ... 7 Installation Considerations ... 8 Operating Your Appliance Table of Contents Maintaining Your Appliance Remove Ash (if necessary)...25 Clean the Glass (if necessary) ...25 Door and Glass Inspection ...26...
  • Page 4 ASHES 36" Type Clay Liner...
  • Page 5 This Manual...
  • Page 6 6" Diameter Flue Vent NOTE: Clearances are measured from the base of the fireplace insert. 28-7/8" 5-5/8" 21-1/4" 21-1/2" 11-1/8" 20-1/2" 1-1/4” Fireplace Opening Weight 450 Lbs. Electrical Line (may be re-routed to opposite side)

  • Page 8: Installation Considerations

    Minimum Fireplace Size Height (front) Height (rear) Width (front)* Width (rear) Depth Hearth Depth Hearth Width Facing Width Facing Height Mantel Height * Includes 2" for power cord. Masonry Fireplace 21-1/2" 21-1/2" 30-7/8" 21-1/4" 20-1/2" 17-1/4" 44-7/8" 46-7/8" 39" 41-1/2"...

  • Page 9: Fireplace Insert Installation

    Installation Insert Placement Requirements The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the insert Insert and hearth must be installed on a level, secure floor The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
  • Page 10 The leveling bolts go into the holes at the rear corners of the insert. Included in the owner’s pack are three “flue brackets” and six self- drilling screws. Use these components to secure the flue to the fireplace insert. Flue Opening The leveling bolts should stick out this far from the...
  • Page 11 Damper See the dimensions to determine the location of the center of the Firebox flue. Block-Off Plate Template 2" Flanges Measurement "A" (for attaching the block-off plate) Measurement "B" See the dimensions to determine the location of the center of the flue. Measurement "C"...
  • Page 12 Do not cut more than 4" from each side panel. Attach the surround panels with the 6 screws included with the fireplace insert. HINT: Before installing the panels, pre-thread the holes in the side of the insert (use the self- threading screws).
  • Page 13 Spring Clips Knock-Out for Power Cord A knock-out is provided on both sides the trim. Use pliers to remove the knock-out. This allows the power cord to pass under the trim. HINT: Before installing the top panel, position the insert in its final location (1-1/4"...
  • Page 14 Air Control Handle Un-Screw the air control handle (with rod) from the air control. Bypass Knob Screw the bypass knob onto the damper control rod. Handle Shield Installation Use the two nuts (included with the face) to secure the handle shield and emblem to the right side handle.
  • Page 15 Make sure the power cord is disconnected prior to conducting these steps. Remove the button plug from the left side. Disconnect the molex connector leading from the power cord. Rheostat Wires Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in the side of the insert.
  • Page 16 Install a non-combustible cover plate to prevent water from entering the chimney Combustible Mantle Surround Panels See the section "Insert Placement Requirements" for minimum clearances and hearth required. Stainless steel chimney connector must Extend 1' past the block-off plate or to the flue liner Combustible Mantle Surround Panels...
  • Page 17 2 to 4 hours...

  • Page 18: Opening The Doors

    Opening the Doors Rotate the right door handle down. Closing the Doors Shut the left door first. Swing open the right door. NOTE: Make sure the door latch clears the left side door. With the door handle pointing down, swing the right door shut Swing open the left door.
  • Page 19 Use the included pull tool to operate the bypass rod Bypass Pulled Out Used for starting and re-loading Bypass Pushed In Used for normal operation...
  • Page 21 Use the air control to change the burn rate. Low Burn High Burn (air control closed) (air control open) ASHES...
  • Page 22 HIGH Turn the dial all the The high position is all the way counter-clockwise way counter-clockwise, until it clicks off. without clicking off. Creaks and Clicks: The steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm"...
  • Page 23 Wood Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow around the wood to dry the wood. Air Flow Wood Leads Less More Heat Heat Leads More Smoke and Creostoe Air Flow Leads...

  • Page 25: Remove Ash (If Necessary)

    Allow the stove to fully cool. Apply glass cleaner or soapy water to the inside of the glass. Wipe with newspaper or a paper towel. For Stubborn Creosote: Dip newspaper or a paper towel in cool ashes and wipe it on the glass. The ash acts as a light abrasive.

  • Page 26: Door And Glass Inspection

    Use wood stove gasket cement to re-adhere loose gasket. Severely frayed or thread-bare gasket should be replaced. If the glass is damaged, replace it - see “Replacement Parts” for details. Door Cam Washers Note flat portion on bottom of door handle shaft. High-Temperature anti-sieze may be used on the door hinges to eliminate squeaks.

  • Page 27: Touch Up Paint

    Touch-Up P a i n t Remove the face. Use a vacuum cleaner to remove any debris or dust in the convection chamber or near the blower (WARNING: do not touch the blower blades).

  • Page 29: Maintaining Your Appliance

    Blower and Electrical Parts Description Firebox Parts Baffle Parts ID # Description Baffle Removal Maintaining Your Appliance Part # Description Part # ID # Part # Description Part #...

  • Page 30: Air Tube Removal & Replacement

    VIEW FROM THE FRONT Air Tube Pin Air Channel Air Tube Bolt AIR TUBE REMOVAL Note how the center of the air tube pin inserts into a hole on the air tube. With the bolt loosened the air tube can be slid out of the air channel.

  • Page 31: Brick Removal & Replacement

    Maintaining Your Appliance Brick Removal & Replacement Floor and Side Brick Do not pry the brick - they chip and crack easily. ID # Description 3.625” 9” 2.688” 3” 0.826” 9” 3.125” 1.688” 8.486” 5.25” 4.25” 8.83” 2.5” Thick Part # ID # Baffle Brick Description...
  • Page 33 INSERT CLEARANCE DIAGRAM MANTEL INSERT HEARTH EXTENSION...

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