Archgard 27-DVIM22N-2 Installation, Operation And Maintenance Manual

Archgard 27-DVIM22N-2 Installation, Operation And Maintenance Manual

Gas fired vented room heater (direct vent) s/n 260110 and up

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WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not light any appliance
Do not touch any electrical switch: do not use any phone in
your building.
Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions.
If you can not reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
web: www.archgard.com
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
ARCHGARD FIREPLACE PRODUCTS
7116 Beatty Drive
Mission, BC V2V 6B4 Canada
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
27-DVIM22N-2
GAS FIRED VENTED ROOM HEATER
(DIRECT VENT)
S/N 260110 AND UP
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life.
Gas Fireplace Energy Efficiency Rating
70.03%
Based on CSA P.4.1-09
200-1227-06
November 15, 2018

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Summary of Contents for Archgard 27-DVIM22N-2

  • Page 1 English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site web: www.archgard.com...
  • Page 2: Table Of Contents

    To Access From the Back Minimum Fireplace Opening Dimensions Troubleshooting Replacement Parts List Factory Built Fireplaces Frequently Asked Questions Refacing a Masonry Fireplace Archgard Limited Warranty Mantle Clearances Sidewall Clearances Clearances Hearth Clearances Gas Connections Clocking Procedure Conversion Kit Instructions...
  • Page 3: Introduction

    • High Efficiency The 27-DVIM22N-2 has one of the highest efficiencies of any Direct Vent gas insert, which means that it is less expensive to operate. • Adjustable Fan Speed Each 27-DVIM22N-2 comes complete with an adjustable speed temperature controlled circulation fan.
  • Page 4: Safety Information

    Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 5: Appliance Certification

    Commonwealth of Massachusetts: This appliance has been manufactured in accordance with Massachusetts code 248 CMR 5.00. Approval Code: G1-0717-621. (http://license.reg.state.ma.us/public/licque.asp). Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. Installation Codes This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/...
  • Page 6: Rating Plate Label

    General Information Rating Plate Label...
  • Page 7: Installation Checklist

    General Information Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer: Date Installed: Install Address: Location of Fireplace: Installer: Solid Fuel Zero Clearance Install: IF NO, WHY NOT? Was the bottom of the existing zero clearance removed? Venting:...
  • Page 8: Appliance Overview

    Installation Appliance Overview Rating Plate Location Figure 6.1.01: Appliance Overview The valve is located on the left side* of the fireplace behind the surround. The fan is located on the inside of the rear fireplace shell and can be accessed from the rear of the fireplace or through the front of the fireplace by removing the burner.
  • Page 9: Leveling The Appliance

    Figure 6.3.01: Electrical Connections The 27-DVIM22N-2 comes complete with an thermally controlled variable speed fan equipped with a solid state speed control. Do not cut or remove the grounding prong from this plug. NOTE: This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI / NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 10: Configure The Fireplace

    Installation Configure the Fireplace Control Panel Locations The control panels can be mounted in the following different ways. They are shipped in the “Controls In” configuration. They can be moved to the “Controls Out” configuration by removing the two mounting screw on each side and swinging the panels out and re- installing the screws.
  • Page 11: Minimum Fireplace Opening Dimensions

    Installation Minimum Fireplace Opening Dimensions Dimension Dimension Reference (Controls Out) (Controls In) 18" (457.2 mm) 18" (457.2 mm) 8 7/8" (225.43 mm) 8 7/8" (225.43 mm) 14" (355.6 mm) 15.5" (393.7 mm) 0" (0 mm) 3.0" (76.2 mm) *Dimension E may be smaller than 22.0" (558.8 mm) 22"...
  • Page 12: Factory Built Fireplaces

    Installation Factory Built Fireplaces The following information applies to Factory Built (metal) Wood-Burning Fireplace installations: Trim panels must not seal ventilation openings in the fireplace. Any parts that are removed must be saved and reinstalled if the insert is ever removed. If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1 1/2” (38.1 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship-like manner.
  • Page 13: Refacing A Masonry Fireplace

    Installation Refacing a Masonry Fireplace Using Steel Studs and Cement Board on Wood Fireplaces Brick or rock facing may be removed and replaced with noncombustible material such as steel studs and cement board. WARNING: Only facing material may be removed. All other masonry material must not be cut out, chipped away, or removed. WARNING: Louvers or any air circulation around existing solid fuel fireplace must not be blocked or covered.
  • Page 14: Mantle Clearances

    Installation Mantle Clearances WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. NOTE Mantle depth of less than 1” is not considered a mantle Sidewall Clearances...
  • Page 15: Clearances

    Installation Clearances Hearth Clearances WARNING 16” Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Non Combustible Zone Any hearth extending out in front of the insert must not have any portion above 7” below the bottom of the unit made from combustible 31 3/4”...
  • Page 16: Gas Connections

    2 psi dry gas meter the unit will rate lower as the calculation has to correct for the higher pressure in the meter. If the unit is over- rated, contact your authorized Archgard dealer. The following calculation equation gives a rough estimation as it does not correct for temperature and pressure.
  • Page 17: Conversion Kit Instructions

    Installation Conversion Kit Instructions WARNING The conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 18: Convert The Gas Valve

    Affix Archgard Manufacturer’s label (part # 303-0128) in a conspicuous location. We suggest a location close to the gas control valve. Install the LP identification label to the valve (found in kit).
  • Page 19: Venting Instructions

    The Air intake and Exhaust connections are marked on the gas appliance. See Figure 13.0.01. DO NOT REVERSE THESE CONNECTIONS The 27-DVIM22N-2 requires (2) flexible flue liners: INLET Collar - 3” (76 mm) diameter OUTLET Collar - 3” (76 mm) diameter Figure 13.0.01: Intake &...
  • Page 20: Sealing The Vent

    Use mil-pac or other non silicone sealant and three (3) screws or gear clamps to seal the liner at each end. Figure 13.1.01: Approved Terminations The following Archgard venting components are available from your local Archgard dealer. Archgard Venting Components Vent Component...
  • Page 21 Installation Third Party Venting Components Selkirk Duravent Amerivent 3" Flex (10ft) 95270310 AFE10-03 3ALKE10 3" Flex (25ft) 95270325 AF3-25L 3DFA-25 1730250 3" Flex (30ft) 95270330 3" Flex (35ft) 95270335 AF3-35L 3DFA-35 TC-AL35 1730350 3" Flex (50ft) 95270350 TC-3AL50 3ALKE50 3" Flex Coupling 95090390 AF3-FC 3DFA-FC...
  • Page 22: Venting Instructions 999-Ins-Tk

    Installation Venting Instructions 999-INS-TK Install the termination cap making sure to provide sufficient space (around and on top) so you do not impede the flow of air, both into and out of, the cap. This cap is only to be used for non-combustible installations. Do not recess into the top of the chimney.
  • Page 23: Using A Co-Linear To Coaxial Adapter

    Installation Using a Co-linear to Coaxial Adapter The gas fireplace can be converted from co-linear to coaxial when it is desired to remove a section of the masonry fireplace chimney to below the roof line. WARNING This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/ CGA-B149.1 in Canada.
  • Page 24: Barrier Screen Installation

    Installation Barrier Screen Installation If barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance (Part Number: 27-BS). Screen Top WARNING DOOR MUST BE INSTALLED PRIOR TO SCREEN INSTALLATION TO AVOID POSSIBLE DAMAGE OR INJURY. Screen Bottom Retainer Tabs Figure 13.4.01:...
  • Page 25: Glass Door Installation

    Push the finger rings back. Figure 15.0.01: Figure 15.0.02: If Your Glass Breaks In the event your glass cracks or breaks, replace the original door assembly with Archgard replacement door assembly. • Remove the barrier screen • Remove door as per the instructions above •...
  • Page 26: Optional Wall Switch Or Thermostat

    Installation Optional Wall Switch or Thermostat If a wall mounted switch or a wall mounted thermostat is desired, Archgard recommends that the device be wired as shown in the diagram below. NOTE: Archgard Industries does not manufacture or sell any type of wall switch or wall thermostat and will not extend warranty to them.
  • Page 27: Surround Installation

    Installation Surround Installation Surround options available are dependent upon the control panel configuration. (See Control Panel Locations regarding configuration.) Shallow surround options are not available on a unit with ‘Controls Out’ configuration. Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney.
  • Page 28: Firebox Liner Installation

    The following steps highlight the procedure for installing brick panel firebox liners. Handle the panels with care as they are delicate. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Before you begin: •...
  • Page 29 Installation Step 4: Slide the REAR PANEL in behind the side panel that was NOTE: the tabs will bend with hand pressure, however, using installed in Step 2. pliers will give a sharper bend. For the left side, start with the clip in this position. Bend baffle tab upwards to 90 Bend Panel tab...
  • Page 30: Log Placement

    Log Placement The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 31 Installation Log #1: Locate Log 1 and align the holes in the bottom line up with the two locater pins. Push down firmly onto locater pins. Log #2: Locate log #2 using the locator pin on the burner for the left side. Sit the right side of the log into the notch of log #1 (as shown in inset).
  • Page 32 Installation Log #4: Locate Log #4 and align the two holes in the log with the two locater pins in the center of the burner. Push down onto locator pins as shown. Log #5: Locate Log #5 and align the hole in the bottom with the locater pin in the burner. Place the other end of the log in the locator pin of log #2.
  • Page 33: Ember Placement

    Installation NOTE Logs #1, #3 and #4 have been crafted to allow airflow from under the logs. DO NOT crush the bottom of the logs to make these sit flush with the top of the burner. Care must also be taken to not completely block the front of the logs with embers. Ember Placement Place black embers around logs as shown, do not completely block the holes in the burner.
  • Page 34 Installation Platinum Ember Placement Platinum embers provide a brighter glow than the black embers. When using a mixture of both the firebox will be filled with a naturalistic glow. Note: DO NOT block burner openings with platinum embers or any other material. Step 1: Remove embers from the bag.
  • Page 35: Complete Log Set

    Installation Complete Log Set Item # Item Description Unit 310-6270 Complete Log Set 310-6270-1 Log 1 (Right Side) 310-6270-2 Log 2 (Rear) 310-6270-3 Log 3 Left Side) 310-6270-4 Log 4 (Center Front) 310-6222-6 Log 5 (Center Left) 310-6222-5 Log 6 (Center Right) 310-0020 Black Embers (2 cup bag)
  • Page 36: Operation

    Operation Operation Before Lighting Before lighting this appliance, be sure it is properly installed according to these instructions. Use the installation checklist in Section 5.0 to ensure all installation steps have been completed. NOTE Any alteration to our product that causes carbon or soot deposits that results in any damage or requires cleaning is not the responsibility of the manufacturer.
  • Page 37: Lighting Instructions On Rating Plate

    Operation Lighting Instructions on Rating Plate...
  • Page 38: Maintenance

    Maintenance Maintenance CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. Always verify proper operation after servicing. Cleaning the Appliance The exterior painted surfaces, glass, and metal plated trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner.
  • Page 39: Servicing Under Warranty

    Servicing Under Warranty Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual).
  • Page 40: Checking Inlet / Outlet Gas Pressure

    Maintenance Checking Inlet / Outlet Gas Pressure Remove the surround. The pressure test taps are located on the valve. The taps are located in the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. See Fig.1. Loosen the set screw inside the tap with a screwdriver.
  • Page 41: Replacing Comfort Blower

    Maintenance Replacing Comfort Blower CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 42: Troubleshooting

    Maintenance Troubleshooting Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after pressing When lighting the appliance for the first time after installation or after servicing, there is...
  • Page 43: Replacement Parts List

    Check for proper mounting of the thermal snap disc. Check electrical connections. Check for defective thermal snap disc. Check for defective convection blower speed controller. Check for defective convection blower. Replacement Parts List Archgard 27-DVIM22N-2 Item # Item Description Unit 308-0013 Valve, SIT 820 Nova, Hi/Low Natural Gas...
  • Page 44: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the setting that your fan speed control is set at.
  • Page 45: Archgard Limited Warranty

    Date of Purchase • Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s). •...
  • Page 46 NOTES...
  • Page 47 POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : Serial #: Date Installed: Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &...

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