Archgard 22-DVI24N-3 Installation, Operation And Maintenance Manual

Archgard 22-DVI24N-3 Installation, Operation And Maintenance Manual

Direct vent fireplace insert serial numbers 44498 and higher

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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
For use with natural gas or propane
(Conversion kit required for Propane use)
INSTALLER:
LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER:
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Archgard Fireplace Products
7116 Beatty Dr
Mission, BC V2V 6B4
Canada
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
22-DVI24N-3
Serial Numbers 44498 and higher
Direct Vent Fireplace Insert
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certified kit is used.
Gas Fireplace Efficiency Rating
48.77%
Based on CSA P.4.1-02
200-1914-09
October 24, 2018

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Summary of Contents for Archgard 22-DVI24N-3

  • Page 1 English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction 2 - 3 Caution and Safety Instructions Appliance Certification, Installation Codes and Specifications Appliance Dimensions and Minimum Requirements for Fireplace Dimensions Clearance to Combustibles Gas Connections Appliance Description, Leveling the Appliance and Electrical Requirements Venting Instructions 11 - 13 Surround Installation Optional Wall Switch, Thermostat or Remote Control.
  • Page 3: Introduction

    INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The 22-DVI24N-3 Direct Vent Insert is one of the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service.
  • Page 4: Caution And Safety Instructions

    Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 5: Appliance Certification, Installation Codes And Specifications

    248 CMR 5.00. Approval Code: G1-0717-621. (https://licensing.reg.state.ma.us/pubLic/pl_products/ pb_pre_form.asp). Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or the Natural Gas and...
  • Page 6 22-DVI24N-3 RATING PLATE SAMPLE...
  • Page 7: Appliance Dimensions And Minimum Requirements For Fireplace Dimensions

    4” x 7” (102mm x 178mm) DIMENSIONS 18” (457 mm) 15¾” (400 mm) SIDE VIEW 13½” (342 mm) TOP VIEW 23” (584 mm) For Factory Built Wood-burning fireplace using a 6” Class A Chimney, use Archgard’s 22-LKF2 Vent Kit.
  • Page 8: Clearance To Combustibles

    22-DVI24N-3 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace.
  • Page 9: Gas Connections

    22-DVI24N-3 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve.
  • Page 10: Appliance Description, Leveling The Appliance And Electrical Requirements

    ELECTRICAL CONNECTIONS The 22-DVI24N-3 comes complete with a temperature-activated fan and rheostat installed and wired to a three-prong (grounding) plug for your protection against shock hazard and should be plugged in directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
  • Page 11: Venting Instructions

    The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. Caution: Only two 3” (76 mm) “FLEX-MASTER” Model GA Gas Flex Vent Liners, optional Liner Kit 22-LKF2 (or approved equivalent) and *Archgard-approved vent terminals may be used. *Archgard-approved vent terminals are: Archgard terminal. Part # 999-INS-TK.
  • Page 12 22-DVI24N-3 VENTING INSTRUCTIONS 999-INS-TK Install the termination cap making sure to provide sufficient space (around and on top) so you do not impede the flow of air, both into and out of, the cap. This cap is only to be used for non-combustible installations.
  • Page 13 22-DVI24N-3 Using a Co-linear to Coaxial Adapter The gas fireplace can be converted from co-linear to coaxial when it is desired to remove a section of the masonry fireplace chimney to below the roof line. WARNING This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or...
  • Page 14: Surround Installation

    22-DVI24N-3 SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the appliance is fully recessed into the fireplace, attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance.
  • Page 15: Optional Wall Switch, Thermostat Or Remote Control. Suggested Wiring

    Fig 1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries Ltd. does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them.
  • Page 16: Log Placement (Log Set) And Ceramic Brick Panels (Liner)

    LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 17 22-DVI24N-3 LOG PLACEMENT... Continued Step 1. Locate right log and place it on the locater pins as shown. The back of the log should rest on the log rest to allow secondary air to flow under the log. Step 2. Locate the back log so the left side of the log is on the locater pin and the right side...
  • Page 18 22-DVI24N-3 LOG PLACEMENT... Continued Step 3. Locate the left log and place it on the two left locater pins so the detail is facing forward Step 4. Locate the center log and place it on the two center locater pins so the burnt portion...
  • Page 19 22-DVI24N-3 LOG PLACEMENT... Continued Step 5. Locate the top right log so the top bottom burnt part of the log rests on the burner pan making sure it is not blocking any ports. The top of the log should rest on the rear log and the branch should rest on the center log.
  • Page 20 Step 8. Ember Placement - see page 16 for details. CERAMIC BRICK PANELS The Archgard brick and reflective glass panels offer a variety of looks to customize your fireplace and are purchased separately. Care must be given when first installing the bricks, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 21: Final Installation Check And Initial Operation

    22-DVI24N-3 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 22: First Fire And Lighting Instructions (Caution)

    22-DVI24N-3 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated, as smoke alarm may sound.
  • Page 23: Lighting Instructions On Rating Plate

    22-DVI24N-3 LIGHTING INSTRUCTIONS ON RATING PLATE...
  • Page 24: Glass Door Removal / If Your Glass Should Break

    22-DVI24N-3 GLASS DOOR REMOVAL WARNING: Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. CAUTION: Do not attempt to remove the glass door when the appliance is hot.
  • Page 25: Safety Barrier Installation

    22-DVI24N-3 22-DVI24N-3 Screen Barrier Installation and Removal If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 26: Optional Bay Door Installation Instructions

    After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Installation of the Bay Door Option does not change any clearances stated on the rating plate/ or Installation Operation and Maintenance Manual accompanying the appliance.
  • Page 27: Troubleshooting Guide

    22-DVI24N-3 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM...
  • Page 28 22-DVI24N-3 TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner does not turn 3. Check to make sure the thermostat is set high enough to turn on the on with the pilot lit. Cont... appliance. 4. Check that the remote switch or the thermostat is turned on.
  • Page 29: Maintenance And Cleaning The Appliance

    22-DVI24N-3 MAINTENANCE CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. Always verify proper operation after servicing. Cleaning and Routine Maintenance The exterior painted surfaces, glass, and metal plated trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner.
  • Page 30: Servicing Under Warranty And Adjusting Primary Air

    22-DVI24N-3 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, together with the initial installation information (from the back of this manual).
  • Page 31: Adjusting Primary Air (Continued) And Changing Main Burner Orifice

    ADJUSTING PRIMARY AIR NOTE: Fig. 1 Is to give an example of what a correct or incorrect flame pattern looks like. It is not a true representation of what the 22-DVI24N-3 will look like in your home environment. Fig.1 FLAMES The left side shows correct adjustment.
  • Page 32: Checking Inlet/Outlet Gas Pressures, Adjusting Pilot And Convertible Pilot Orifice

    7/16” (11 mm) wrench turn a 1/4 7/16” (11 mm) open then push the small metal tab across to WRENCH (HERE) the other side of the body and retighten. Call your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance.
  • Page 33: Replacing Convection Blower & Wiring Diagram

    22-DVI24N-3 REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 34: Valve Tray Assembly And Parts List

    22-DVI24N-3 VALVE TRAY ASSEMBLY Item # Item Description Unit 308-0043 Valve, ROBERTSHAW, Hi/Low Natural Gas 308-0008 Replacement Piezo Igniter, SIT controls 301-0068-42 Orifice (Main Burner Orifice) Drill to # 42 DMS (2.36 mm) for Natural Gas 301-0068-54 Orifice (Main Burner Orifice) Drill to #54 (1.40 mm) for LP...
  • Page 35: Fiber Logs & Pan Burner Assembly And Parts List

    22-DVI24N-3 PARTS LIST - Logs and Pan Burner Pan Burner Item # Item Description Unit 310-6222-1 Log - Right 310-6222-2 Log - Rear 310-6222-3 Log-Left 310-6222-4 Log - Center 310-6222-5 Log-Top Right 310-6222-6 Log-Top Left 310-6222 Log set, 6pc, pinned...
  • Page 36: Replacement Parts List - General Parts

    22-DVI24N-3 REPLACEMENT PARTS LIST - ARCHGARD 22-DVI24N-3 Item # Item Description Unit 200-1914-09 Owner’s Manual 841-0005 Top Louver (grill) assembly (Metallic Black) 841-0004 Bottom Louver (grill) assembly (Metallic Black) 300-0030 Hinge Self-Closing Brass 800-0072 Air Shutter Assembly 314-0131 Air Shutter Gasket...
  • Page 37 22-DVI24N-3 REPLACEMENT PARTS LIST FOR THE ARCHGARD 22-DVI24N-3 Item # Item Description Unit Replacement parts for 22-DBAYG Bay Door 300-0031 Magnet Pull 307-0053 Glass, 6mm Tempered (Middle Piece) 307-0052 Glass, 6mm Temp (Side Piece) 314-0006 Flat Gasket 308-0111 Robertshaw Hi-Lo Extension 3” Knob 308-0112 Robertshaw On/Off Extension 3”...
  • Page 38: Warranty

    Date of Purchase Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s).
  • Page 39: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the setting that your fan speed control is set at.
  • Page 40: Warranty Registration Card

    Postage WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED 22-DVI24N-3 Model # : Serial #: Date Installed: yyyy Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer's Name &...
  • Page 41 NOTES...
  • Page 42 NOTES...
  • Page 43 NOTES...
  • Page 44 Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.com...

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