Enviro E441 Owner's Manual
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Enviro E441 Owner's Manual

Enviro E441 Owner's Manual

Gas insert - log set & proflame ipi valve
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SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
OWNER'S MANUAL
INSTALLER:
Leave this manual
with the appliance.
CONSUMER:
Retain this manual for
future reference.
FOR YOUR SAFETY
Do not store or use
gasoline or other
flammable vapours
and liquids in the
vicinity of this or any
other appliance.
WARNING:
If the information in this manual
is not followed exactly, a fire or explosion may
result causing property damage, personal injury
or loss of life. Installation and service must be
performed by a qualified installer, service agency
or the gas supplier.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certified kit is used.
4001609
E44I
Log Set & Proflame IPI Valve
Massachusetts installations (Warning): This product must be installed by a licensed plumber or gas fitter
when installed within the Commonwealth of Massachusetts. Other Massachusetts code requirements:
Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent
sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is
required in all rooms containing gas fired direct vent appliances. The fireplace damper must be removed
or welded in the open position prior to installation of a fireplace insert.
Gas Insert -
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open
flame.
• Do not try to light any appliance.
• Do not touch any electrical switch
or use any phone in your building.
• Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas
supplier, call the fire department.
50-2628

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  • Page 1 SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE E44I Gas Insert - Log Set & Proflame IPI Valve OWNER’S MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

  • Page 2: Safety Precautions

    Safety Precautions FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION: • All ENVIRO gas-fired appliances must be installed in FOR YOUR SAFETY accordance with their instructions. Carefully read all the • Installation and service must be performed by a qualified instructions in this manual first.

  • Page 3: Table Of Contents

    Table of Contents Safety Precautions......................2 Table of Contents......................3 Codes And Approvals.......................4 Specifications........................5 Rating Label Location...................5 Dimensions......................5 E44 Options Dimensions..................6 Operating Instructions.....................7 Lighting and Turning Off Instructions..............7 Venturi Adjustment....................8 Normal Sounds During Operation.................8 Remote Control Operations...................9 Wall Mounting the Receiver.................11 Initializing the System for the First Time..............11 Maintenance And Service....................14 Cleaning The Glass.....................14 Cleaning The Firebox..................14...

  • Page 4: Codes And Approvals

    After the unit has gone through the first burn, turn the unit off, let the unit get cold then remove the glass door and clean it with a good gas fireplace glass cleaner, available at your local ENVIRO dealer. See “D ” and “c ”...

  • Page 5: Specifications

    Specifications ating abeL ocation The rating label is located on the left side of the unit, next to the receiver box. imensions 34.15 18.57 24.17 10.09 10.08 24.77 14.79 23.82 12.08 20.85 2.17 18.60 4.42 45.00 18.57 31.03 29.33 30.13 32.33 23.82 24.77 22.76...

  • Page 6: E44 Options Dimensions

    Specifications 45” 30 ⁄ ” 32 ⁄ ” 46 ⁄ ” Figure 2: E44 Contemporary Surround with Base Shelf and Riser. Table 1: E44 Options Dimensions. Regular Surround Contemporary Surround Extruded Surround Height ” (765 mm) ” (765 mm) ” (765 mm) Width 45”...

  • Page 7: Operating Instructions

    Operating Instructions For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ighting anD uRning nstRuctions FOR YOUR SAFETY READ BEFORE OPERATING WARNING:...

  • Page 8: Venturi Adjustment

    Operating Instructions entuRi Djustment The venturi adjustment lever is located on the right side of the unit, behind the surround panel (see Figure 4). To avoid touching hot surfaces under the unit, use the Door Tool to adjust the venturi. The venturi allows the amount of air coming into the fireplace to be adjusted in order to accommodate different climates and venting arrangements.

  • Page 9: Remote Control Operations

    Operating Instructions Operating Instructions emote ontRoL peRations The Proflame GTMF is a modular remote control system that directs the functions of the E44. The Proflame GTMF is configured to control the on/off main burner operation, its flame levels and provides on/off and Smart thermostatic control of the appliance.
  • Page 10 Operating Instructions TRANSMITTER (Remote Control with LCD Display) The Proflame Transmitter uses a streamline design with a simple button layout and informative LCD display (Figure 5). The Transmitter is powered by three (3) AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat Key is used to turn on/off or index through Thermostat functions (Figure 5 &...

  • Page 11: Wall Mounting The Receiver

    Operating Instructions emote ounting eceiVeR ptionaL The receiver can be removed from the unit and placed inside a standard Junction type wall box or another convenient location. This installation can take place up to 6’ft (1.8 m) from the appliance control valve. 1.
  • Page 12 Operating Instructions Turn off the Appliance Room Temperature Press the ON/OFF Key on the Transmitter. The Transmitter LCD display will only show the room temperature and Icon (see Figure 11). A single “beep” from the Receiver confirms reception of the command and both the pilot light (if the unit is not set to continuous pilot) and main burner will turn off.
  • Page 13 Operating Instructions Key lock This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and UP keys at the same time and the a lock will appear (see Figure 15). To de-activate this function, press the MODE and UP Keys at the same time.

  • Page 14: Maintenance And Service

    The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed. Remove the door (see page 15). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door.

  • Page 15: Check Pilot And Burner Flames

    Maintenance And Service heck iLot anD uRneR Lames Periodically do a visual check of the pilot flames. One flame should encompass the thermocouple and the other should burn over the burner ports (see Figure 17). Also check that the burner is operating correctly, refer to Venturi Adjustment section.

  • Page 16: Removing Valve Cover

    Maintenance And Service emoVing aLVe oVeR The valve cover can be removed to access the gas valve. 1. Use a T-20 screwdriver to remove the four screws that hold down the valve cover shown in Fig. 20. VALVE COVER Figure 20: Valve Cover.

  • Page 17: Removing/Replacing Convection Fan

    Maintenance And Service emoVing epLacing onVection The fan assembly can be removed to access the convection blower. 1. Use a T-20 screwdriver to remove the screws that hold the Fan Mounting Plate in place See Figure 21. 2. Tilt the assembly back and pull it away from the unit. 3.

  • Page 18: Fuel Conversion

    Fuel Conversion TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY Please read and understand these instructions before installing. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
  • Page 19 Fuel Conversion 10. Reinstall the burner, brick panels, log set, embers, and glass door. Also refer to s econDary nstallatIon in your Owner’s Manual. When re-installing the burner, ensure that nstallIng et anD mbers the burner to pilot hood relationship is similar to what is shown in Figure 23. 11.

  • Page 20: Initial Installation

    Initial Installation WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. LeaRances to ombustibLes Maintain sufficient clearances for operation, service and maintenance. 8" (203mm) Mantel •...

  • Page 21: Venting Fireplace Inserts

    The ENVIRO E44 may be installed and vented into any solid fuel fireplace that has been installed in accordance with the National, Provincial/State and local building codes and has been constructed of non- combustible materials. Before starting, refer to I...
  • Page 22 Initial Installation QUALIFIED INSTALLERS ONLY 3" (76mm) Exhaust 3" (76mm) Intake Figure 26: Generic Vent Cap Underside. The height for the vent must be between 15 ft (4.5 m) and 40 ft (12 m). Install a sealed vent cap to prevent leakage of room air up through chimney.

  • Page 23: Direct Vent Vertical Vent Termination

    Initial Installation QUALIFIED INSTALLERS ONLY iRect eRticaL eRmination instaLLation instRuctions: 1. Plan your installation and clearances to combustibles. The E44 may be installed and vented into any solid fuel fireplace that has been installed in accordance with the National, Provincial/State and local building codes and has been constructed of non-combustible materials.

  • Page 24: Installing The Unit

    Initial Installation QUALIFIED INSTALLERS ONLY nstaLLing the unit • Remove the packaging from the appliance and surround panels; check to make sure there is no damage. Carefully check the glass door. Do not use the unit if it is damaged. In the event damage is found, please report it to your dealer as soon as possible.

  • Page 25: Zero Clearance Fireplace Installation

    Initial Installation QUALIFIED INSTALLERS ONLY (zc) f LeaRance iRepLace nstaLLation The base, sidewalls and top structure of the solid fuel firebox cannot be altered with the exception of: removal of dampers, removal of smoke shelf or baffle, removal of ember catches, removal of log grate, removal of viewing screen/curtain, and removal of doors.
  • Page 26 Initial Installation QUALIFIED INSTALLERS ONLY Figure 32: Wiring Schematic.

  • Page 27: Gas Line Connection

    Initial Installation QUALIFIED INSTALLERS ONLY onnection WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. Gas Line Connection: • A ⅜” 45° flared fitting and flex connector are supplied with the unit (see Figures 33 and 34). Consult the local authorities for local codes or use the CAN/CGA B149 (1 or 2) installation code in Canada.
  • Page 28 Initial Installation QUALIFIED INSTALLERS ONLY TO TEST VALVE PRESSURES (INPUT RATES): The pressure taps are located on the front side of the valve (see Figure 35). 1. Using a long flat bladed screwdriver, turn set screw counter-clockwise to loosen. 2. Place in (8 mm) I.D.

  • Page 29: Adjusting The Pilot Flame

    Initial Installation QUALIFIED INSTALLERS ONLY Djusting iLot Lame The pilot flow adjustment is set to maximum at the factory and should not need to be adjusted. The pilot flame should envelope ⅜” to ½” (10 to 13mm) of the thermocouple (see Figure 36). However, should the need arise, follow Steps 1- 2 below.

  • Page 30: Secondary Installation

    Secondary Installation & R ptionaL heLf iseR The E44 Base Shelf (1⅝” (41 mm) high) and Base Shelf Riser (2⅛” (54 mm) high) are components that can be combined to create a riser with an overall height of 2 ” (55 mm). This shelf can be installed with or without the riser and can be used when the hearth in front of the unit is lower than the fireplace opening.

  • Page 31: Optional Trimmable Panel

    Secondary Installation ptionaL RimmabLe aneLs Modifying the Surround Panel: The E44 Trimmable Surround Panels are large rectangular panels that may be cut for use in cases that a non- standard fireplace opening (e.g. an arched opening) is to be filled. Optionally this surround can be left uncut and placed in front of the fireplace opening.

  • Page 32: Surround Panel Installation

    Secondary Installation uRRounD aneL nstaLLation WARNING: The surround becomes hot when the unit is operating; ensure that the unit is turned off, and that it has cooled to room temperature before beginning this installation. Height Width 3-Sided Surround ” (765 mm) 45”...

  • Page 33: Firebox Liner And Burner Tube Removal / Installation

    Secondary Installation iRebox ineR anD uRneR emoVaL NOTE: The firebox liners are fragile and should be handled gently. 1. Ensure the E44 is turned off and allow the unit to cool. 2. Remove the glass door as shown in the aIntenance anD erVIce lass...

  • Page 34: Log Set And Ember Removal / Installation

    Secondary Installation et anD mbeR nstaLLation NOTE: The logs are fragile and should be handled gently. WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. The underside of the logs are contoured to make alignment easier.
  • Page 35 Secondary Installation WARNINGS: DO NOT pack this ember material as this could create an unsafe condition. The pieces should be lightly placed so they don’t block any of the burner ports. CAUTION: Use only the type of ember material supplied with this fireplace. Due to the irregular size of the ember material, there is more than required.
  • Page 36 Secondary Installation NOTE: While the glass is still removed, it is recommended that the gas line be purged by lighting the pilot. Never operate the fireplace with the glass door removed. When lighting the fireplace for the first time since the log set and embers have been installed/replaced, watch for ignition at ALL the burner ports.

  • Page 37: Trouble Shooting

    Trouble Shooting iagnostic Lash oDes 1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset. 2. Low battery condition (<4V): the LED indicator will blink one (1) time in intervals. 3.
  • Page 38 Trouble Shooting Problem Possible Cause Solution The pilot flame has gone out Thermostat · Turn it ON does not The On/Off switch is turn to OFF work The thermostat is set too high · Set the thermostat to a lower temperature ·...

  • Page 39: Troubleshooting

    TroubleShooting Problem Possible Cause Solution · Turn the system off by pressing the ON/OFF button on the transmitter · After approximately 2 seconds press the ON/OFF button on the transmitter again. · In the manual flame control mode, use the down arrow button to reduce the flame to off, indicated by the word OFF displayed on the transmitter LCD screen.

  • Page 40: Parts List

    Parts List Reference Part Description Part Number Number DV Flue Adaptor Bottom Gasket 50-2516 DV Flue Adapter C/W Gasket 50-2684 Door Latch Mechanism (Set of 2) 50-2687 Door Release Tool 50-2510 Digital Fireplace Controller 50-2781 SIT 885 Valve w/ NG Stepper Motor 50-2682 E44 Door Assembly - Complete 50-2685...

  • Page 41: Options List

    OPTIONS List Reference Option Description Part Number Number E44 Contemporary Surround Panel (45” x 30 ”) 50-2566 E44 Extruded Surround Panel (45” x 30 ”) 50-2567 E44 Keystone Surround Panel (45” x 30 ”) 50-2568 E44 Cape Cod Steel Doors (45” x 30 ”) 50-2576 E44 Trimmable Filler Panel...

  • Page 42: Parts Diagram - Components

    Parts Diagram - Components...

  • Page 43: Parts Diagram - Options

    Parts Diagram - Options...

  • Page 44: Warranty

    Exclusions conditions herein set forth, this product against defects in material and workmanship An expanded list of exclusions is available at www.enviro.com/help/warranty.html during the specified warranty period starting from the date of original purchase at retail. This warranty does not cover: In the event of a defect of material or workmanship during the specified warranty period, ƒ...

  • Page 45: Installation Data Sheet

    � NATURAL GAS (NAT) PROPANE(LPG) _________________________________________ INLET GAS PRESSURE:_________in WC PHONE:___________________________________ MAIN BURNER ORIFICE:__________# DMS PILOT ORIFICE #_________OR________in diam. INSTALLER’S SIGNATURE: _________________________________________ MANUFACTURED BY: SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3 www.enviro.com April 30, 2013 C-13872...

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E44i

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