JR Vigor CS Assembly Instructions Manual
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JR Vigor CS Assembly Instructions Manual

Ccpm/shaft drive
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ASSEMBLY INSTRUCTIONS

CCPM/SHAFT DRIVE
www.vigorpilot.com
™
Designed by Curtis Youngblood in
conjunction with JR Engineers
VIGOR CS SPECIFICATIONS
Overall Length
Overall Height
Main Rotor Blade Length
(Main rotor blades not included)
Tail Rotor Diameter
Gear Ratio
Gross Weight
®
56.25"
18"
680 – 720 mm
10.34"
9.33:1:4.83
10.2–10.5 lb
JRP9051.46
Revised 7/2001

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Summary of Contents for JR Vigor CS

  • Page 1: Assembly Instructions

    ™ Designed by Curtis Youngblood in conjunction with JR Engineers ASSEMBLY INSTRUCTIONS CCPM/SHAFT DRIVE www.vigorpilot.com VIGOR CS SPECIFICATIONS Overall Length 56.25" Overall Height 18" Main Rotor Blade Length 680 – 720 mm (Main rotor blades not included) Tail Rotor Diameter 10.34"...

  • Page 2: Introduction

    Vigor CS usually takes only 10–12 hours from start to finish. When first opening your Vigor CS kit, you will notice that all of the parts are packaged and numbered to coordinate with the assembly step numbers of this CCPM Control System instruction manual.

  • Page 3: Table Of Contents

    Vigor CS Features ........

  • Page 4: Vigor Cs Features

    • Optimum 9.33 to 1 to 4.83 gear ratio • CNC-machined aluminum elevator arm • High-grade 120/140 CCPM swashplate ITEMS REQUIRED TO COMPLETE THE JR VIGOR CS 1. RADIO SYSTEM REQUIREMENTS (NOT INCLUDED): 6-channel or greater R/C helicopter system with 120° or 140° CCPM with 5 servos...

  • Page 5: Engine Requirements (Not Included)

    OS 61 WC Heli Engine YS STII Heli Engine YEIMP900 Muscle Pipe Set: Right 3. BUILDING SUPPLIES (not included): The following items are needed to complete the assembly of the JR Vigor CS: Medium Silicone Fuel High-Speed Tubing (3 ft)

  • Page 6: Tools Needed To Assemble The Jr Vigor Cs (Not Included)

    4. TOOLS NEEDED TO ASSEMBLE THE JR VIGOR CS (not included): Nut Drivers: 5 mm, 7 mm Needle-Nose Pliers Scissors Phillips Screwdriver Drill and Drill Bits Small Hammer Hobby Knife Metric Ruler JR Ball Link Sizing Tool Sandpaper (80–120 Grit) Allen Wrenches: 1.5, 2.0, 2.5,...

  • Page 7: Hardware Identification

    HARDWARE IDENTIFICATION There are a variety of sizes and shapes of hardware included in this kit. All of the hardware, screws, nuts, etc., contained in the Vigor CS kit are ™ Prior to assembly, please be careful to identify each screw by matching it described in the following A, B, C manner: to the full size screw outlines included in each step.

  • Page 8: Clutch Bell/Start Shaft Assembly

    CLUTCH BELL/START SHAFT ASSEMBLY TEAM TIP: Clean areas with rubbing alcohol to ...2 pcs remove any oil residue before applying threadlock. Socket Head Bolt, 3 x 14 mm Note: ....1 pc Starter Hex Be sure the bearing Set Screw, 4 x 4 mm Adaptor with the 5 mm ID faces upward.

  • Page 9: Elevator Arm Assembly

    Remove 1 mm from the bottom of this link using a hobby knife ......1 pc Note: Threaded Rod, 2.3 x 15 mm ® Remove JR Propo 11 mm ......2 pcs from outside of link using a hobby knife. A-Arm Bearing Collar ..1 pc...

  • Page 10: T-Arm Lever Assembly

    T-ARM LEVER ASSEMBLY Flat Head Screw, 2 x 8 mm (2 pcs) ......4 pc Steel Joint Ball Flat Head Screw, 2 x 8 mm Joint Ball Spacer, 2.2 mm (4 pcs) ....4 pcs Flat Head Screw, 2 x 10 mm Steel Joint Ball (6 pcs) ......

  • Page 11: 2-1A Main Frame Assembly: Bearing Block/Clutch Installation

    2-1A MAIN FRAME ASSEMBLY: BEARING BLOCK/CLUTCH INSTALLATION Note: Note: ........4 pcs Prior to assembling the main Positon so that bearing faces upward. Socket Head Bolt, 3 x 8 mm frames, sand all edges of the frame using 120 grit sandpaper..5 pcs This will prevent wire chaffing Socket Head Bolt, 3 x 40 mm...

  • Page 12: 2-1B Elevator Arm Installation

    2-1B ELEVATOR ARM INSTALLATION Direction of Installation ....4 pcs Standard Range Long Socket Head Bolt, 3 x 8 mm Short Front ..1 pc Rear Socket Head Bolt, 4 x 10 mm .......4 pcs Nylon Lock Nut, 3 mm ......1 pc Spacer, 4 x 5 x 1 mm Use Red Threadlock...

  • Page 13: Main Frame Assembly: Crossmember Installation

    MAIN FRAME ASSEMBLY: CROSSMEMBER INSTALLATION Cross Member, 24 mm Set Screw, .....2 pcs 3 x 18 mm (2 pcs) Set Screw, 3 x 18 mm TEAM TIP: Do not apply ..1 pc Threadlock to bolts unless Cross Member, 32 mm you will procede through Step 3-8 during this ....3 pcs...

  • Page 14: T-Lever Installation

    2-3A T-LEVER INSTALLATION Socket Head Bolt, 3 x 28 mm ..2 pcs ........2 pcs Nylon Lock Nut, 3 mm .......2 pcs Mixing Lever Spacer ........2 pcs Nylon Lock Nut, 3 mm (2 pcs) Spacer, 3 x 5 x 1 mm 120 CCPM T-Lever Positions 140 CCPM...

  • Page 15: Elevator Control Arm Installation

    2-3B ELEVATOR CONTROL ARM INSTALLATION ........2 pcs Set Screw, 4 x 4 mm Elevator Control Arm *Standard Range Direction ........1 pc Nylon Lock Nut, 4 mm Set Screw, 4 x 4 mm ........1 pc Flat Washer, 4 mm Flat Washer, 4 mm Nylon Lock Nut, 4 mm Use Red Threadlock...

  • Page 16: Main Frame Assembly: Engine Mount/Cross Member Installation

    MAIN FRAME ASSEMBLY: ENGINE MOUNT/CROSS MEMBER INSTALLATION ........2 pcs ..1 pc Socket Head Bolt, 3 x 10 mm Cross Member, 32 mm ..6 pcs ........8 pcs Socket Head Bolt, 3 x 40 mm O.S. Engines and YS Engines Nylon Lock Nut, 3 mm Engine Mount Direction Socket Head Bolt, 3 x 50 mm ..2 pcs...

  • Page 17: Main Frame Assembly: Bottom Plate Installation

    MAIN FRAME ASSEMBLY: BOTTOM PLATE INSTALLATION A) Remove a " x 1 " portion of the clear coating from the top of the bottom carbon fiber plate as shown. B) Insert the brass RF grounding plate between the cross member “B” and the inside of the two main frames as shown. C) When installing the carbon bottom plate, replace the four 3 x 6 mm socket head bolts that connect the carbon plate to the motor mount with the four 3 x 8 mm socket head bolts included with the RF grounding plate.

  • Page 18: Fuel Tank Installation

    FUEL TANK INSTALLATION * Cut the tank mounting rubber to a length as shown from the two ..6 pcs 120 mm pieces included with the kit. Socket Head Bolt, 3 x 25 mm 210 mm ....4 pcs Spacer, 3 x 6 x 14 mm (4 pcs) Spacer, 3 x 6 x 14 mm .......2 pcs Spacer, 3 x 6 x 10 mm (2 pcs)

  • Page 19: Front Radio Bed Installation

    FRONT RADIO BED INSTALLATION ..........4 pcs Socket Head Bolt 3 x 8mm Socket Head Bolt, 3 x 10 mm (4 pcs) ..........4 pcs Socket Head Bolt 3 x 10 mm ....2 pcs Body Mounting Standoff 32 mm Cross Member 64 mm ..1 pc Use Red Threadlock...

  • Page 20: Bevel Gear Assembly

    3-1B BEVEL GEAR ASSEMBLY Flat Head Bolt, 3 x 6 mm (4 pcs) ...... 4 pcs Flat Head Bolt, 3 x 6 mm Bevel Gear Use Red Threadlock Attach the bevel gear hub as shown. Be sure not to overtighten the four 3 mm bolts as this could distort the bevel gear.

  • Page 21: Landing Gear Assembly Installation

    LANDING GEAR ASSEMBLY INSTALLATION Nylon Lock Nut, 3 mm (4 pcs) ...4 pcs Socket Head Bolt, 3 x 20 mm ......4 pcs Nylon Lock Nut, 3 mm Landing Struts (2 pcs) ......4 pcs Set Screw, 4 x 4 mm ......8 pcs Flat Washer, 3 mm Flat Washer, 3 mm (8 pcs) Socket Head Bolt, 3 x 20 mm (4 pcs)

  • Page 22: Clutch Assembly Attachment

    CLUTCH ASSEMBLY ATTACHMENT Socket Head Clutch Assembly Bolt, 4 x 6 mm (2 pcs) ....2 pcs Socket Head Bolt, 4 x 6 mm .....1 pc Flat Head Screw, 2 x 8 mm ......1 pc Steel Joint Ball ......1 pc Hex Nut, 2 mm Use Red Threadlock Flat Head Screw, 2 x 8 mm...

  • Page 23: Cooling Fan Shroud Bracket Attachment

    COOLING FAN SHROUD BRACKET ATTACHMENT Cooling Fan Shroud Brackets (2 pcs) .....8 pcs Self Tapping Screw, 3 x 12 mm ......8 pcs Flat Washer, 3 mm Note: Do not tighten screws at this time. They will be tightened in Step 3-9. Self Tapping Screw, 3 x 12 mm (8 pcs) Flat Washer, 3 mm (8 pcs) BOLT TIGHTENING ORDER/GEAR MESH ADJUSTMENT...

  • Page 24: Cooling Fan Shroud Installation

    COOLING FAN SHROUD INSTALLATION ...4 pcs ..6 pcs ....4 pcs Self Tapping Screw, 3 x 12 mm Self Tapping Screw, 2.6 x 8 mm Flat Washer, 3 mm Cooling Fan Shroud (Right) Tighten after right shroud half has been aligned. Glow Plug Opening Cooling Fan (can be enlarged if...

  • Page 25: Swashplate Assembly

    SWASHPLATE ASSEMBLY ........1 pc Set Screw, 3 x 3 mm Steel Joint Ball (4 pcs) Flat Head Screw, ......4 pcs Steel 2 x 10 mm (4 pcs) Joint Ball Spacer, 2.75 mm (4 pcs) Joint Ball Flat Head Screw, 2 x 10 mm (note correct direction) .........4 pcs Steel Joint Ball...

  • Page 26: Swashplate/Washout Assembly Installation

    SWASHPLATE/WASHOUT INSTALLATION WASHOUT ASSEMBLY Long Flange Washout Assembly Install onto the main rotor shaft (preassembled) so the longer portion of the washout base faces downward Swashplate toward the swashplate.

  • Page 27: Rotor Head Installation

    ROTOR HEAD INSTALLATION ....1 pc Special Socket Head Bolt, 3 x 22 mm (Long Shank) Main Rotor Head Dampeners Maintenance The main rotor head dampeners should be inspected after 30 to .......1 pc 50 flights and replaced as needed. When replacing the dampeners, Socket Head Bolt, 3 x 12 mm it is also suggested that the thrust bearings be greased using a high speed grease to prolong bearing life.

  • Page 28: Flybar Installation

    FLYBAR INSTALLATION ......2 pcs Set Screw, 4 x 4 mm Washer, .......2 pcs 4 x 6 x 0.5 mm (2 pcs) Washer, 4 x 6 x 0.5 mm Set Screw, 4 x 4 mm (2 pcs) Note: Your Vigor CS includes two sets of ™...

  • Page 29: Swashplate/T-Arm Control Rod Installation

    This reduces the size of the the balls. link hole and makes the link fit tighter. JR links are some of the best links available. It is important to note that very little force is needed on the ridges to resize the link.

  • Page 30: Tail Drive Shaft Preparation

    TAIL DRIVE SHAFT PREPARATION Make sure that all holes are aligned..2 pcs Aluminum Drive Shaft, 794.5 mm Aluminum Drive Pipe Insert Use Green Threadlock Aluminum Drive Shaft Insert Make sure that all holes are aligned. TAIL DRIVE SHAFT ASSEMBLY Set Screw, 3 x 4 mm (2 pcs) .....

  • Page 31: Tail Drive Shaft Assembly

    continued DRIVE SHAFT GUIDE BEARING ATTACHMENT Follow this procedure when attaching: Step A Step B Step C Front Note: Rear 260 mm/230 mm Use Poly Zap Wipe lightly (not included) to attach w/finger or towel. Slide and spread. bearings to the drive shaft. Once the Poly Zap is applied and the guide bearings are in their...

  • Page 32: Boom/Bevel Pinion Gear Installation/Adjustment

    TAIL BOOM/BEVEL PINION GEAR INSTALLATION/ADJUSTMENT Aluminum Tail Boom Holder, Silver ......1 pc Socket Head Bolt, 3 x 8 mm Aluminum Tail Boom Holder, Black Socket Head Bolt, 3 x 40 mm ... 2 pcs Bevel Pinion Gear Assembly ........3 pcs Aluminum Tail Boom Holder, Black Nylon Lock Nut, 3 mm Note proper direction during...

  • Page 33: Tail Support Clamp Installation

    TAIL SUPPORT CLAMP INSTALLATION Aluminum Tail Support Clamp, Upper ..2 pcs Socket Head Bolt, 3 x 12 mm Use Red Threadlock Aluminum Tail Support Clamp, Lower Socket Head Bolt, 3 x 12 mm (2 pcs) *Do not tighten bolts completely at this time.

  • Page 34: Tail Brace Installation

    TAIL BRACE INSTALLATION Aluminum Tail Support Clamp, Lower ..... 2 pcs Socket Head Bolt, 3 x 12 mm (2 pcs) Socket Head Bolt, 3 x 8 mm *Do not tighten bolts completely at this time..2 pcs Socket Head Bolt, 3 x 12 mm Socket Head Bolt, 3 x 8 mm (2 pcs) ......

  • Page 35: Tail Center Hub Assembly

    TAIL CENTER HUB ASSEMBLY Note: ....2 pcs Slide the tail slide ring assembly on the tail output shaft before installation of the tail Set Screw, 3 x 3 mm rotor hub. When attaching the tail rotor hub, be certain that the set screws 3 x 3 mm engage into the holes at the end of tail output shaft.

  • Page 36: Steel Joint Ball Installation

    5-11 STEEL JOINT BALL INSTALLATION ..... 1 pc Flat Head Screw, 2 x 8 mm Hex Nut, 2 mm ....1 pc Steel Joint Ball Attach the steel joint ball to the outside hole as shown...... 1 pc Hex Nut, 2 mm Steel Joint Ball Flat Head Screw, 2 x 8 mm 5-12...

  • Page 37: Upper Servo Tray/Body Mount Attachment

    UPPER SERVO TRAY/BODY MOUNT ATTACHMENT Socket Head Bolt, 3 x 40 mm (2 pcs) ...3 pcs Socket Head Bolt, 3 x 40 mm ..........4 pcs Self Tapping Screw, 2.6 x 8 mm Note: When installing the servo tray, be CCPM Aluminum careful not to overtighten the screws.

  • Page 38: Servo/Switch Harness Installation

    SERVO/SWITCH HARNESS INSTALLATION Elevator Servo Note output (Ch3) ....20 pcs shaft direction. Self Tapping Screw, 2.6 x 12 mm Type-B Servo Mounting Plate (2 pcs) .....2 pcs Self Tapping Screw, 2.6 x 15 mm Self Tapping Screw, 2.6 x 15 mm (2 pcs) *This portion only.

  • Page 39: Tail Control Rod Assembly

    TAIL CONTROL ROD ASSEMBLY Cut the carbon tail control rod to the length shown. Use JB Weld Carbon Tail ... 2 pcs Cut unnecessary portion. Control Rod Rod End Sand each end of the rod as ....... 1 pc shown. It will be necessary "...

  • Page 40: Gyro/Receiver/Battery Installation

    GYRO/RECEIVER/BATTERY INSTALLATION Note: Be certain when installing the gyro unit to the front radio bed that it does not come in contact with the frame of the helicopter, etc. Also make sure that the front radio bed is free from oil and debris. Clean with rubbing alcohol if necessary to insure proper adhesion.

  • Page 41: Radio System Preparation

    “exact” neutral settings. It will also be necessary to enlarge the appropriate hole in the servo Since the servo output spline on a JR system has an odd number horn slightly to allow correct installation of the steel control balls to of teeth (21), it’s possible to reposition the servo arm on the servo...

  • Page 42: Understanding Ccpm Control Systems

    For JR radio owners, please refer to the radio information contained at the front of this manual or on the following pages to determine if your radio system has the CCPM function. For other brands of radio systems, please contact the radio manufacturer...
  • Page 43 HOW JR ® 120/140 CCPM WORKS The JR 120°/140° three servo CCPM relies on the radio’s special CCPM swashplate mixing, rather than a conventional mechanical mixer that is utilized to achieve the same results. The radio’s 120° or 140° 3-servo CCPM function auto- matically mixes the three servos to provide the correct mixing inputs for aileron (roll), elevator (pitch), and collective.

  • Page 44: Important Ccpm Programming Do's & Dont's

    This variation is more common in analog type servos. If JR’s new digital servos are used, the travel adjustment values will generally not need to be altered.
  • Page 45 Aileron Servo: We will refer to this servo as the “Right Front” servo. The channel number for this servo when using a JR radio is CH2. Aux 1 (Pitch) Servo: We will refer to this servo as the “Left Front” servo. The channel number for this servo when using a JR radio is CH6.

  • Page 46: Ccpm Software Activation

    CS kit is a 3.5 disc containing Curtis's refined programming for ™ the Vigor CS. 8103DT and 10X users can upload this information to their transmitters using the JR Datasafe system (sold separately). Uploading this information will save a considerable amount of time programming your transmitter, and will also insure that all data input will be correct.
  • Page 47 2. JR 8103 SYSTEMS: MANUAL PROGRAM INPUT The following activation and setup procedure should be used for all JR 8103 and 8103D.T. systems. Note: Some early 8103 systems will require the activation of the CCPM software. It’s easy to identify if your system has the CCPM function activated by identifying if the “SWASH TYP”...
  • Page 48 D 100% £L 70% - 150% U 115% R 150% - 100% U 100% R 70% Note: The travel values shown for the rudder function are for use with Piezo type gyros, like the JR G550T or G5000T type gyros.
  • Page 49 – Note: The travel values shown for the rudder function are for use with Piezo type gyros, like the JR G550T, or G5000T type gyros. If a conventional mechanical type gyro is used (JR 120, 130 etc.), then the travel value of the rudder channel...

  • Page 50: Preparation And Installation Of Servo Horns

    Before trimming the servo horns as shown, it is first suggested that these horns be test fit to the servo to achieve the correct positioning. JR servos utilize a 21 spline output shaft, which allows the position of the servo arm to be varied when rotated at 180-degree intervals.

  • Page 51: Ccpm Servo Centering With The Sub-Trim Function

    2. JR PCM10, 10S, 10SX, 10SXII, 10X SYSTEMS 1) Enter the sub-trim function (code 15). 2) Adjust the left (aileron), right (Aux 1) and top (elevator) servos as needed until the servo arm is exactly parallel to the servo as shown when the collective stick is in the center position.

  • Page 52: Control Rod Assembly

    CONTROL ROD ASSEMBLY 120Standard Range (For 8103 and 10 Series Systems) Control Rod, 2.3 x 95 mm ..4 pcs 64.5 mm Control Rod, 2.3 x 85 mm ..2 pcs 70.5 mm 140Standard Range (For 10X Systems only) Control Rod, 2.3 x 80 mm ..4 pcs 64.5 mm Control Rod, 2.3 x 85 mm...

  • Page 53: Ccpm Control Rod Attachment

    If the rods are too long or too short, adjust each rod an equal amount until the control rods line up with each of the T-lever control. Use JR Ball Link Sizing Tool Rod B (2 pcs) Rod A (4 pcs)

  • Page 54: Tail Control Rod Connection

    TAIL CONTROL ROD CONNECTION Adjust the length of the tail Note that control ....1 pc Hex Nut, 2 mm control rod until the tail ball is attached pitch slider is in the center to the inside Flat Head Screw, 2 x 8 mm of its travel and the servo of the servo arm.

  • Page 55: Throttle Linkage Connection

    THROTTLE LINKAGE CONNECTION *Option: For smooth operation, ....1 pc pre-size the ball links with the Flat Head Screw, 2 x 8 mm JR ball link sizing tool prior to attachment....1 pc Steel Joint Ball ....1 pc Hex Nut, 2 mm...

  • Page 56: Throttle Arm/Servo Horn Positions

    Adjust the + or - value as necessary until the proper mix is achieved. For initial cyclic to throttle mixing value information, please refer to the JR Note: 8103 and PCM10X series data sheets located on pages 73-77 of this manual.

  • Page 57: Checking The Swashplate For Level

    CHECKING THE SWASHPLATE FOR LEVEL Check to insure the swashplate is level on the fore-aft axis. Adjust the control rods as needed until the swashplate is level with all servos in their neutral (90°) position. Reconfirm that the elevator arm is at 90°. Left Servo (C) Top Servo (A) Check to insure that the...

  • Page 58: Pitch-To-Aileron Mixing Adjustment With Travel Adjust

    It is very possible that the travel of each servo varies slightly, which can cause the swashplate to be tilted to the left or right when the collective is moved to the extreme high and low pitch positions. This condition is generally more common when standard type servos are used. If JR ®...

  • Page 59: Pitch-To-Elevator Mixing Adjustment With Travel Adjust

    PITCH-TO-ELEVATOR MIXING ADJUSTMENT WITH TRAVEL ADJUST The total travel of each servo can vary slightly, which can also cause the swashplate to be tilted fore and aft when the collective is moved to the extreme high and low pitch positions. This situation can also be corrected if necessary through the use of the travel adjustment function.

  • Page 60: Final Servo Adjustment And Radio Setup

    FINAL SERVO ADJUSTMENT AND RADIO SETUP Now that the radio system is completely installed into the helicopter, it’s XP8103 System necessary to check and adjust the following: [SWASH MIX] Servo Direction (Servo Reversing) 3servos AILE +48% Increase or decrease Check to insure that all servos have been set to the correct direction as 120 •...
  • Page 61 FINAL SERVO ADJUSTMENT AND RADIO SETUP (CONTINUED) B) Throttle Curve Settings Below are several examples of possible throttle curves during various flight conditions. Since throttle curves can vary greatly due to engine and muffler combinations, it will be necessary to fine tune and adjust these values during test flights to achieve a constant main rotor rpm.

  • Page 62: Trimming Of Body Assembly

    TRIMMING OF BODY ASSEMBLY Cut here (remove) Trim *It may be necessary to trim the lower edge of the canopy slightly if it contacts the lower tank mounts. GROMMET ATTACHMENT ..4 (or 6) pcs Rubber Grommets Drill four 15/64" holes and insert rubber grommets as shown.

  • Page 63: Body Attachment & Final Fitting

    BODY ATTACHMENT & FINAL FITTING Socket Head Bolt, 3 x 12 mm (2 pcs) ...2 (or 6) pcs Flat Washer, 3 mm (2 pcs) Socket Head Bolt 3 x 12 mm ....2 (or 6) pcs Flat Washer, 3 mm Check to insure the body does not come in contact with any portion of the main frame, muffler, servo, servo horns, etc. Trim for clearance if necessary.

  • Page 64: Decal Placement

    DECAL PLACEMENT ™...

  • Page 65: Decal Placement

    DECAL PLACEMENT ™...

  • Page 66: Main Rotor Blade Attachment (Blades Not Included)

    MAIN ROTOR BLADE ATTACHMENT (BLADES NOT INCLUDED) Two sets required Hold the 4 mm Lock Nut while tightening ....2 pcs using a Wiha 7 mm Nut Driver or equivalent. Socket Head Bolt, 4 x 35 mm Lock Nut, 4 mm (1 pc) .........2 pcs Lock Nut, 4 mm ........4 pcs...

  • Page 67: Preflight Check

    FINAL PREFLIGHT CHECK Once all assemblies have been completed, please review the following • Check to insure that all bolts and screws have been completely tightened suggestions before attempting initial flights. and secured with threadlock where indicated. • Verify that the gyro is operational and compensating in the correct •...

  • Page 68: General Maintenance

    GENERAL MAINTENANCE Engine Tail Pitch Slider After each day of flying, fully drain the fuel tank. Then start the engine Lubricate the tail pitch slider using light oil every 5–10 flights to insure and let it idle until the engine and the fuel line are completely burned off. It is smooth operation and reduce wear.

  • Page 69: Assembly Process - Main Rotor Head 1

    PREASSEMBLED COMPONENTS ASSEMBLY PROCESS – MAIN ROTOR HEAD 1 Socket Head Bolt, 3 x 8 mm ....5 pcs Socket Head Bolt, 3 x 8 mm ......1 pc Set Screw, 3 x 4 mm Use Red Main Rotor Head Body Threadlock Head Button Socket Head Bolt, 3 x 8 mm (4 pcs) Set Screw, 3 x 4 mm...

  • Page 70: Assembly Process - Main Rotor Head 3

    ASSEMBLY PROCESS PARTS – MAIN ROTOR HEAD 3 Use Red Blade Spindle Shaft Threadlock ..2 pcs Socket Head Bolt, 5 x 10 mm Blade Dampener Rubber (2 pcs) (check after approx. 30-50 flights and replace as needed) ....2 pcs Thrust Bearing, 8 x 16 x 5 mm ....2 pcs Spindle Washer (Black) Blade Holder...

  • Page 71: Assembly Process - Main Rotor Head 5

    ASSEMBLY PROCESS – MAIN ROTOR HEAD ..2 pcs Socket Head Bolt, 3 x 15 mm ,.....4 pcs Flat Head Screw, 2 x 8 mm Socket Head Bolt, 3 x 15 mm (2 pcs) .......4 pcs Washer, 3 x 4.5 x 0.4 mm (2 pcs) Steel Joint Ball (Thickness 0.4 mm) ......2 pcs...

  • Page 72: Assembly Process - Tail Slide Ring

    ASSEMBLY PROCESS – TAIL SLIDE RING Circle Marks Installing with four ....2 pcs moulded circle marks Tail Pitch Link Pin in link facing in the direction of arrow as shown. Tail Pitch Plate Tail Slide Ring Collar w/Bearing Tail Pitch Link (2 pcs) Tail Slide Ring Sleeve Tail Pitch Link Pin (2 pcs) Be sure to center Pin...

  • Page 73: Data Sheets

    CS Program 120° CCPM ™ as Contained on the DataSafe Disk EQUIPMENT: MODEL NO. ____________________________________ Gyro: JR G5000T or G550T VIGOR CS Engine: OS 61SXH WC MODEL NAME ____________________________________ Muffler: YEI Muscle Pipe MODULATION SPCM - ZPCM - PPM __________________ Servos: JR Digital...
  • Page 74 CS Program 140° CCPM as Contained on the DataSafe Disk ™ EQUIPMENT: MODEL NO. (84) _____________________________________ Gyro: JR G5000T or G550T JR Vigor CS 140 Engine: OS 61SXH WC MODEL NAME (81) ___________________________________ Muffler: YEI Muscle Pipe Servos: JR Digital MODULATION (85) SPCM-ZPCM-PPM...
  • Page 75 • —— —— HOV.SEL THRO • CURVE (18) • TH,TRIM=SLOW HOV.T=CENTER • • • —— —— HOV.SEL • PITCH CURVE • (68) • P,TRIM=CENTER HOV.P=CENTER • HOLD • TAIL ROTOR CURVE (47) MIX RATE 1/10 • • • HV.T HV.P LO.P HI.P TRIM OFFSET...
  • Page 76 CS Program 120° CCPM as Contained on the DataSafe Disk ™ EQUIPMENT: MODEL NO. (84) _____________________________________ Gyro: JR G5000T or G550T JR Vigor CS 120 Engine: OS 61SXH WC MODEL NAME (81) ___________________________________ Muffler: YEI Muscle Pipe MODULATION (85) SPCM-ZPCM-PPM Servos: JR Digital...
  • Page 77 • —— —— HOV.SEL THRO • CURVE (18) • TH,TRIM=SLOW HOV.T=CENTER • • • —— —— HOV.SEL • PITCH CURVE • (68) • P,TRIM=CENTER HOV.P=CENTER • HOLD • TAIL ROTOR CURVE (47) MIX RATE 1/10 • • • HV.T HV.P LO.P HI.P TRIM OFFSET...

  • Page 78: Start Shaft/Clutch/Engine Assembly Parts List

    ™ START SHAFT/ CLUTCH/ ENGINE ASSEMBLY JRP996017 JRP960005 JRP980004 JRP970080 JRP981025 JRP960157 JRP980036 JRP980013 JRP960471 JRP981005 JRP991001 JRP960121 JRP970031 JRP996013 JRP981005 JRP980062 JRP996016 JRP980036 JRP970050 JRP980059 JRP996006 JRP996002 JRP980012 JRP980036 JRP996003 JRP996006 JRP996011 JRP980029 JRP980062 JRP980036 JRP980029 JRP980036 JRP996002 JRP980026 JRP970102 JRP980106 JRP970004...
  • Page 79 VIGOR ™ CS MANUAL PARTS LISTINGS Start Shaft/ Clutch/ Engine Assembly Part # Description Quantity Comments/ Additional Contents 960005 Hex Shaft Adaptor Complete w/two 4 x 4 mm set screws 980004 Set Screw, 4 x 4 mm 981025 Bearing, Sealed, 5 x 19 x 6 mm 960157 Start Shaft Bearing Block w/BB 980036...

  • Page 80: Main Frame/Landing Gear/Autorotation Assembly Parts List

    ™ MAIN FRAME/LANDING GEAR/AUTOROTATION ASSEMBLY JRP996009 JRP994009 JRP980039 JRP996004 JRP994010 RV01050 JRP980022 JRP996001 JRP996004 JRP980022 JRP970020 JRP980061 JRP980014 JRP990053 JRP980022 JRP970018 JRP980036 JRP980036 JRP980019 JRP980013 JRP970092 JRP970020 JRP980122 JRP970094 JRP980122 JRP970213 JRP960191 JRP980061 JRP970204 JRP980014 RV01051 JRP980039 JRP980013 JRP980004 JRP980036 JRP996005 JRP970008 JRP980036...
  • Page 81 VIGOR ™ CS MANUAL PARTS LISTINGS Main Frame/Landing Gear/Autorotation assembly Part # Description Quantity Comments/ Additional Contents 980039 Nylon Lock Nut, 3 mm Low Profile 996009 Upper Main Shaft Bearing Block w/BB Complete with ball bearing 994010 Tail Boom Mounting Clamp 994009 Tail Boom Mounting Clamp (Aluminum) Complete w/one 3.5 x 6 &...

  • Page 82: Swashplate/Ccpm Control System Parts List

    ™ SWASHPLATE/CCPM CONTROL SYSTEM JRP994021 JRP980052 JRP996039 JRP980016 JRP980004 JRP996042 JRP996043 JRP970078 JRP980102 JRP970211 JRP980013 JRP970201 JRP970209 JRP994020 JRP994019 JRP980039 JRP991003 JRP980004 JRP970002 JRP970020 JRP996038 JRP980013 JRP970004 JRP980046 JRP970001 JRP994018 JRP980002 JRP980040 JRP980071 JRP970004 JRP980056 JRP970001 JRP970104 JRP996040 JRP980022 JRP970053 JRP970002 JRP980039 JRP970018...

  • Page 83: Main Rotor Head/Washout Assembly Parts List

    VIGOR ™ CS MANUAL PARTS LISTINGS Swashplate/CCPM Control System Part # Description Quantity Comments/ Additional Contents JRP970001 Joint Balls w/8 mm screws JRP970002 Joint Balls w/10 mm screws JRP970004 Universal Links JRP970018 Mixing Lever Spacer JRP970020 Main Frame Standoff, 32 mm JRP970053 Control Ball Spacer JRP970078 Control Ball Spacer, 2.75 mm JRP970082 Washer, 3 x 4.5 x 4 mm...
  • Page 84 ™ Main Rotor Head/Washout Assembly JRP996020 (Red) JRP980004 KS330 (Grey) JRP970069 JRP994008 JRP960189 JRP980013 JRP960180 JRP980040 JRP970001 JRP960179 JRP980004 JRP960288 (Hardness #50) JRP960195 JRP980013 JRP970175 JRP993001 (610mm) JRP970098 JRP983081 (450mm) JRP994005 JRP970098 JRP960176 JRP994005 JRP980001 JRP980052 JRP980052 JRP996027 JRP994007 JRP960258 JRP970115 JRP996026 JRP960178B...
  • Page 85 VIGOR CS MANUAL PARTS LISTINGS ™ Main Rotor Head/ Washout Assembly Part # Description Quantity Comments/ Additional Contents 980013 Socket Head Bolt, 3 x 8 mm 980004 Set Screw, 4 x 4 mm 996020 Flybar Paddles, Red 994008 Flybar Weights Complete w/set screws 960189 Head Button...

  • Page 86: Tail Drive System/Shaft Drive Parts List

    ™ TAIL DRIVE SYSTEM/SHAFT DRIVE PARTS JRP980067 JRP980004 JRP980001 JRP996034 JRP970170 JRP970173 JRP970171 JRP970172 JRP993004 JRP970171 JRP980001 JRP960133 JRP980067 JRP970169 JRP980012 JRP980036 JRP993007 JRP980015 JRP980013 JRP980039 JRP960134 JRP993005 JRP980036 JRP996024 JRP99203H JRP980024 JRP983007 JRP970081 JRP980013 JRP960132 JRP970004 JRP980039 JRP980019 JRP980069 JRP960094 JRP990053 JRP980036...
  • Page 87 VIGOR CS MANUAL PARTS LISTINGS ™ Tail Drive System/Shaft Drive Parts Part # Description Quantity Comments/ Additional Contents JRP960056 Tail Pitch Link JRP960092 Bevel Front Pinion Gear (metal) JRP960094 Tube Drive Joint, Front JRP960111 Bevel Tail Drive Gear (Plastic) Complete with screws JRP960132 Aluminum Tail Support Clamp JRP960133 Tail Gear Box Clamp A JRP960134 Tail Gear Box Clamp B...

  • Page 88: Tail Rotor Blade Holder/Tail Brace

    ™ TAIL ROTOR BLADE HOLDER/TAIL BRACE JRP976103 JRP980067 JRP960128 JRP970002 JRP980131 JRP980070 JRP981034 JRP981018 JRP960129 JRP980128 JRP980016 JRP990054 JRP981019 JRP970065 JRP970054 JRP980036 JRP980070 JRP960370 JRP996024 JRP960047 JRP970020 JRP960507 JRP970018 JRP960470 JRP993003 JRP994004 JRP980009 JRP980019 JRP980036...
  • Page 89 VIGOR CS MANUAL PARTS LISTINGS ™ Tail Brace/ Tail Boom Assembly Part # Description Quantity Comments/ Additional Contents 994004 Tail Brace Connector Complete w/bolt 960047 Tail Brace Tube 996024 Tail Rod Guide Set Complete w/all hardware 970020 Main Frame Standoff , 32 mm 980009 Socket Head Bolt, 2.6 x 12 mm 980036...

  • Page 90: Body Set/Fuel Tank Assembly Parts List

    ™ BODY SET/FUEL TANK ASSEMBLY JRP9920011 JRP980015 JRP996032 JRP980132 JRP980036 JRP960072 JRP970104 Assembly JRP970025 Manual Decal JRP996029 Vigor CS Decal JRP9960291 JRP990051 JRP960336 JRP970106 JRP994006 JRP980013 JRP996010 JRP970214...
  • Page 91 Fuel Tank Hardware Set Complete with stopper, clunk, nut, and washer 996010 Vigor Fuel Tank Set Complete with all tank hardware 960336 Tank Mounting Rubber (3 ft) 996032 Vigor CS Instruction Manual 996029 Vigor Decal Set 9960291 Vigor CS Decal Set...
  • Page 92 ® Distributed exclusively by Horizon Hobby, Inc. 4105 Fieldstone Road Champaign, IL 61822 www.horizonhobby.com www.vigorpilot.com © 2001 Horizon Hobby, Inc. All Rights Reserved. JRP9051.46...

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