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JR Vibe 90SG Assembly Instructions Manual

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Assembly InstructIons

Vibe 90SG Specifications
Overall Length ..............................53.5 in (1359mm)
Height ..............................................17.25 in (438mm)
Main Rotor Diameter .................... 63 in (1600mm)
Tail Rotor Diameter .....................11.34 in (288mm)
Gear Ratio ..........................................................8:1:4.65
Weight (no fuel) ....10.25–10.75 lb (4.65–4.88 kg)
Control System ..............................120 or 140 CCPM

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  • Page 1: Assembly Instructions

    Assembly InstructIons Vibe 90SG Specifications Overall Length ......53.5 in (1359mm) Height ..........17.25 in (438mm) Main Rotor Diameter ....63 in (1600mm) Tail Rotor Diameter .....11.34 in (288mm) Gear Ratio ............8:1:4.65 Weight (no fuel) ..10.25–10.75 lb (4.65–4.88 kg) Control System ......120 or 140 CCPM...

  • Page 2: Table Of Contents

    TA BLE OF C ONTENTS INTRODUCTION ..................................4 KEY FEATURES ..................................4 PRE-ASSEMBLY WARNING ..............................5 RECOMMENDED RADIO SYSTEM ............................5 ITEMS REQUIRED TO COMPLETE ASSEMBLY......................... 6 CLUTCH BELL/START SHAFT ASSEMBLY ......................7 BEVEL GEAR ASSEMBLY............................7 TAIL DRIVE TRANSMISSION ASSEMBLY ......................8 T-ARM LEVER ASSEMBLY .............................
  • Page 3 CCPM SOFTWARE INITIAL ADJUSTMENTS ........................4 8 JR 12X: PROGRAMMING ............................. 49–52 JR X9303 2.4 AND XP9303: PROGRAMMING ..................... 53–56 JR 7202 AND SPEKTRUM DX7se AND DX7: PROGRAMMING ................ 57–60 SERVO INSTALLATION 1 ............................. 61 SERVO INSTALLATION 2 ............................. 62 SERVO HORN INSTALLATION ...........................

  • Page 4: Introduction

    IntroductIon Designed by world-class heli pilot Scott Gray, the latest addition to the Vibe family of helicopters offers the ultimate in aggressive flight performance and is designed to withstand the stresses of the most extreme aerobatic and 3D maneuvers, even those that have yet to be imagined. Features like the oversized tail and main shafts, the oversized Sprag autorotation clutch and 10mm spindle shaft that can handle the most aggressive maneuvers, a robust split gear constant-driven tail rotor and a lightweight, rigid structural design make the Vibe 90™...

  • Page 5: Preassembly Warning

    However, occasionally mistakes do happen. In the event that you find a parts shortage or are in need of technical assistance, please contact your local JR Heli Division parts dealer or contact the Horizon Service Center directly. recommended rAdIo system CCPM-Ready JR Radio Systems Most current JR and Spektrum™...

  • Page 6: Items Required To Complete Assembly

    Items requIred to comPlete Assembly G770 3D Gyro (JRPG7703D) 8900G Gyro Servo (JRPG8900G) Spektrum AR7100R Receiver (SPMAR7100R) DS8717HV Ultra Speed Cyclic Servo 2500mAh–4000mAh (or larger) Fuel Line Plug (DUB617) (x4 including throttle) Receiver Battery (JRPB6001) Engine 90-size nitro (YSE0061), Fuel Filter Set (JRP960298) Nylon Wire Ties (ASC7709) Glow Plug (HAN3020) and Muffler Grease Fuel Tubing (DYN2440) Rubbing Alcohol...

  • Page 7: Clutch Bell/Start Shaft Assembly

    CLUTCH BELL/START SHAFT ASSEMBLY NOTE: Your kit also includes JR red and green threadlock. Unlike conventional Setscrew, 4 x 4mm (1pc) Starter Hex Adapter U.S.-made threadlock, JR red is the U.S. equivalent of blue. JR green is the equivalent of U.S. red. : Clean areas with rubbing alcohol to remove any oil residue before applying Setscrew, Be sure the Setscrew 4x4mm is installed threadlock.

  • Page 8: Tail Drive Transmission Assembly

    TAIL DRIVE TRANSMISSION ASSEMBLY Install the bearing Nylon Lock Nut, 2.6mm (2pcs) Cross Member, 28mm (4pcs) case as noted in Front the drawing. Bearing Case Direction Socket Head Bolt, 2.6 x 8mm (2pcs) Washer, 5 x 7 x 0.5mm (1pc) Complete the full assembly but fasten the Tail Pinion Setscrew, 4 x 4mm (2pcs) Gear T22 two 4x4mm setscrews last while pushing down...

  • Page 9: Elevator A-Arm Assembly

    ELEVATOR A-ARM ASSEMBLY Universal Ball Link Socket Head Bolt, 2.3 x 15mm (1pc) Note: Use a hobby knife to trim JR PROPO raised text to allow ease of assembly into the Elevator A-Arm Elevator A-Arm Socket Head Bolt, 3 x 8mm (2pcs) A-Arm Bearing Collar (2pcs)

  • Page 10: Fuel Tank Assembly

    FUEL TANK ASSEMBLY Silicone Tube (not included) Important : Remove Socket Head Bolt, 3 x 25mm (1pc) Connect to Mu er ashing around in Step 3-5. opening and any debris inside fuel tank before Fuel Tank Clunk assembly. Silicone Tube (small) Cut to a length of 97mm Fuel Tank Silicone Tube (not included)

  • Page 11: Front Tray Assembly

    FRONT TRAY ASSEMBLY Socket Head Bolt, 3x8mm (8pcs) Socket Head Bolt, 3 x 8mm (8pcs) Socket Head Bolt, 3 x 6mm (2pcs) Socket Head Bolt, 3x6mm (2pcs) Flat Head Bolt, 3x6mm (2pcs) Flat Head Bolt, 3 x 6mm (2pcs) Flat Head Bolt, 3 x 6mm (2pcs) Flat Head Bolt, 3x6mm (2pcs) Top Tray Body Catch, 29mm (2pcs)

  • Page 12: Main Frame Assembly 1

    MAI N F R A ME ASSEMBLY 1 JB weld or drop Socket Head Bolt, 3 x 6mm (2pcs) of CA is fine for securing elevator F4x10x4 bearings. Socket Head Bolt, 3 x 8mm (10pcs) Note the proper direction Note the proper direction of the Main Frame L / R of the Main Frame L/R and Bearing Blocks.

  • Page 13: Main Frame Assembly 2

    MAI N F R A ME ASSEMBLY 2 Note: Install Engine Mount Block and all bolts Socket Head Bolt, 3 x 8mm (2pcs) but do not tighten. Once assembled loosely, tighten all bolts while pushing the Engine Mount Block toward the front of the frame. This Socket Head Bolt, 3 x 10mm (6pcs) disallows any slop in the frame through holes and ensures a correctly aligned Engine.

  • Page 14: Main Frame Assembly 3

    MAI N F R A ME ASSEMBLY 3 Button Head Bolt, 3 x 5mm (8pcs) Socket Head Bolt, 3 x 8mm (1pc) Nylon Lock Nut, 3mm (1pc) Nylon Lock Nut, 3mm Button Head Bolt, 3 x 5mm (8pcs) Socket Head Bolt, 3 x 8mm Rod Guide Frame Brace Plate (2pcs)

  • Page 15: Clutch Bell Installation

    CLUTCH BELL INSTALLATION Note: Do not tighten the 3 x 10mm and 3 x 12mm bolts completely at Socket Head Bolt, 3 x 8mm (2pcs) this time Socket Head Bolt, 3 x 10mm (3pcs) Note: Tighten the 3 x 8mm bolts completely at this time to locate Mesh Plates Socket Head Bolt, 3 x 12mm (1pc)

  • Page 16: Tail Pinion Unit Installation

    TAIL PINION UNIT INSTALLATION Socket Head Bolt, 3 x 10mm (12pcs) Note: Do not tighten bolts completely at this time Flat Washer, 3mm (12pcs) Flat Washer, 3mm (12pcs) Socket Head Bolt, 3 x 10mm (12pcs)

  • Page 17: Ccpm Levers Installation

    CCPM LEVERS INSTALLATION A-Arm Base Spindle 140 CCPM Setscrew, 4 x 4mm (4pcs) Nylon Lock Nut, 3mm (2pcs) Setscrew, 4 x 4mm (4pcs) Elevator Arm Nylon Lock Nut, 4mm (1pc) Nylon Lock Nut, 4mm Socket Head Bolt, 3 x 30mm (2pcs) Lever Spacer 120 CCPM (1pc) T-Arm R Lever Spacer 140 CCPM (2pcs)
  • Page 18 FRONT TRAY INSTALLATION Socket Head Bolt, 3 x 8mm (6pcs) Socket Head Bolt, 3 x 10mm (2pcs) Flat Head Bolt, 3 x 6mm (2pcs) Flat Head Bolt, 3 x 6mm (2pcs) Nylon Lock Nut, 3mm (4pcs) Cross Member, 32mm (1pc) Nylon Lock Nut, 3mm (4pcs) Socket Head Bolt, 3 x 10mm (2pcs) Socket Head Bolt, 3 x 8mm (6pcs)

  • Page 19: Gyro Tray/Bracket Attachment

    GYRO TRAY/BRACKET ATTACHMENT Socket Head Bolt, 3 x 8mm (4pcs) Setscrew, 3 x 15mm (2pcs) Body Catch, 24mm (2pcs) Self-Tapping Screw, 3 x 12mm (8pcs) Setscrew, 3 x 15mm (2pcs) Cooling Fan Shroud Bracket Flat Washer, 3mm (8pcs) Self-Tapping Screw, Body Catch, 24mm (2pcs) 3 x 12mm (4pcs) Flat Washer, 3mm (4pcs)

  • Page 20: Tank Frame Assembly

    TANK FRAME ASSEMBLY Cross Member, Hex Hole 17mm Black (2pcs) Socket Head Bolt, 3 x 8mm (2pcs) Setscrew, Setscrew, 3 x 15mm (2pcs) 3 x 15mm (2pcs) 2 sets Button Head Bolt, 3 x 6mm (4pcs) Fuel Tank Holder (4pcs) Button Head Bolt, Lock Washer, Tank Frame (2pcs)

  • Page 21: Fuel Tank Installation

    2 10 FUEL TANK INSTALLATION Socket Head Bolt, 3 x 8mm (4pcs) Silicone Tube Grommet (1pc) Socket Head Bolt, 3 x 8mm (4pcs) Silicone Tube Grommet Pass silicone tube through this hole.

  • Page 22: Landing Struts Adapter Installation

    2 11 LANDING STRUTS ADAPTER INSTALLATION Socket Head Bolt, 3 x 10mm (2pcs) Nylon Lock Nut, 3mm (2pcs) Socket Head Bolt, 3 x 12mm (2pcs) Flat Washer, 3mm (4pcs) Socket Head Bolt, 3 x 28mm (4pcs) Spacer, 13mm (4pcs) Frame Lower Bracket (2pcs) Spacer, 13mm (4pcs) Landing Struts Adapter (4pcs)

  • Page 23: Landing Gear Installation

    2 12 LA ND I NG G E A R INST A LL A T I ON Setscrew, 4 x 4mm (4pcs) Nylon Lock Nut, 3mm (4pcs) Socket Head Bolt, 3 x 8mm (6pcs) Flat Washer, 3mm (8pcs) Socket Head Bolt, 3 x 20mm (4pcs) Landing Skid Cap (4pcs) Nylon Lock Nut, 3mm (4pcs) Bottom Frame Plate...

  • Page 24: Main Shaft/Main Drive Gear Installation

    MAI N S H A FT/ MAI N D R I VE G E A R INST A LL A T I ON Setscrew, 4 x 4mm (1pc) Socket Head Bolt, 3 x 10mm (1pc) Special Socket Head Bolt, 4 x 26mm (1pc) Nylon Lock Nut, 4mm (1pc) Main Shaft Note: Tighten main shaft collar...

  • Page 25: Cooling Fan/Clutch Installation

    C OOL I NG FA N/ C LUTCH INST A LL A T I ON Socket Head Bolt, 4 x 8mm (2pcs) Flat Washer, 4mm (4pcs) Tapered Collet Upper (1pc) Flat Head Screw, 2 x 8mm (1pc) Socket Head Bolt, 4 x 15mm (4pcs) Hex Nut, 2mm (1pc) Tapered Collet Lower (1pc) Button Head Bolt, 3 x 6mm (4pcs)

  • Page 26: Engine Installation

    E NG I NE INST A LL A T I ON After installing the engine assembly to the frames, to set the proper gear mesh, insert one thickness of paper (the same Flat Washer, 3mm (2pcs) Socket Head Bolt, 4 x 20mm (4pcs) thickness as the pages of this manual) between the pinion gear and main drive gear.

  • Page 27: Cooling Fan Shroud Installation

    COOLING FAN SHROUD INSTALLATION Self-Tapping Screw, 2.6 x 8mm (6pcs) Flat Washer, 3mm (4pcs) Self-Tapping Screw, 3 x 12mm (4pcs) : The best alignment of the fan shroud can be achieved by attaching only the left half of the shroud. Next, align the mounts so the shroud is centered around the fan.

  • Page 28: Installation Of The Muffler/Fuel Line Connections

    INSTALLATION OF THE MUFFLER/FUEL LINE CONNECTIONS Note: The engine complete with the mount, muffler, and clutch can be removed and re-installed without Mu er Bolts disassembling for easy service. (not included) .90-Size Mu er (not included) Fuel Filter (not included) Fuel Line Connection Main Fuel Line (Connect to carburetor)

  • Page 29: Swashplate/Washout Installation

    As shown in the gure below, Steel Joint Ball (6pcs) Long Control Ball, 28.25mm (2pcs) the JR PROPO logo on the washout arm should be upside down. If there is play between the upper and lower Swashplate, tighten Setscrew 3 x 3mm to lower the swashplate little by little. Do not overtighten as binding and damage to the bearing will occur.

  • Page 30: Mixing Arm Installation

    MIXING ARM INSTALLATION Flat Head Screw, 2 x 8mm (4pc) Socket Head Bolt, 3 x 6mm (2pcs) Steel Joint Ball (4pcs) Socket Head Bolt, 3 x 12mm (4pcs) Washer, 3 x 4.5 x 1mm (2pcs) Main Blade Holder (2pcs) Pitch Arm (2pcs) Socket Head Bolt, 3 x 6mm (2pcs) Washer,...

  • Page 31: Rotor Head Assembly

    R OTOR H E A D ASSEMBLY Socket Head Bolt, 3 x 8mm (1pc) Spindle Shaft Washer (2pcs) Grip Spacer (2pcs) Socket Head Bolt, 5 x 10mm (2pc) O-ring Damper, 10 x 18 x 4mm (4pcs) Thrust Washer (2pcs) Long Shank Bolt, 5mm (2pcs) Nylon Lock Nut, 5mm (2pcs) Damper Rubber 90°...

  • Page 32: Seesaw Shaft Installation

    Seesaw Spacer Collar (2pcs) Flybar Arm B (2pcs) The universal links should be adjusted so that when Flybar Arm A (2pcs) attached to the Ball Joint, Socket Head Bolt, 2 x 10mm (4pcs) the words “JR PROPO” are to the outside. 214.5mm 214.5mm...

  • Page 33: Rotor Head Installation

    ROTOR HEAD INSTALLATION Socket Head Bolt, 3 x 8mm (2pc) Special Socket Head Bolt, 4 x 26mm (1pc) Nylon Lock Nut, 4mm (1pc) Control Ball, 4mm (2pcs) Control Ball, 4mm (2pcs) Optional Note: For increased cyclic This Position response, move the steel joint ball mounting positions as shown. Be sure to engage the rotor Nylon Lock Nut, 4mm head pins (2) into the washout...

  • Page 34: Control Rod Installation

    These ridges, in conjunction with These ridges, in conjunction with the JR the JR Ball Link Sizing Tool, are there to Ball Link Sizing Tool, are there to help 3.5mm help you custom t the link to the ball.

  • Page 35: Tail Drive Shaft Assembly

    TAI L D R I VE S H A FT ASSEMBLY Button Head Bolt, 3 x 4mm (4pcs) Drive Shaft Collar (2pcs) Setscrew, 3 x 6mm (2pcs) Drive Shaft Pin (2pcs) Tail Drive Shaft Button Head Bolt, It is very important that the guide 3 x 4mm (4pcs) bearing be attached to the shaft o center as shown to prevent resonance,...

  • Page 36: Tail Gear Case Installation 1

    TAI L G E A R CA SE INST A LL A T I ON 1 Setscrew, 3 x 6mm (2pcs) Button Head Bolt, 3 x 6mm (4pcs) Washer, 6 x 10 x 0.5mm (1pc) Setscrew, 4 x 4mm (2pcs) Button Head Bolt, 3 x 8mm (2pcs) Poly Slider, 6 x 9.5 x 0.13mm (1pc) Setscrew, 4 x 6mm (4pcs)

  • Page 37: Tail Gear Case Installation 2

    TAI L G E A R CA SE INST A LL A T I ON 2 Button Head Bolt, 3 x 6mm (2pcs) Position the vertical n so that it is Position the vertical fin so that it is Socket Head Bolt, 3 x 10mm (1pc) perpendicular to the building surface perpendicular to the building surface (parallel (parallel with the main rotor shaft) and...

  • Page 38: Tail Pitch Control Lever Installation

    TAI L P I TCH C ONTROL L EVER INST A LL A T I ON Flat Head Screw, 2 x 8mm (1pc) Button Head Bolt, 3 x 8mm (2pcs) Steel Joint Ball (1pc) Tail Pitch Slider Bolt (2pcs) Tail Pitch Link Pin (2pcs) Tail Pitch Base Bearing Collar (2pcs) CA Stopper Ring, 2mm (4pcs) O-ring, 5 x 7 x 1mm (2pcs)

  • Page 39: Tail Center Hub Assembly

    TAI L C ENTER H UB ASSEMBLY : Use thin oil on the tail shaft Setscrew, 4 x 4mm (2pcs) Washer, 5 x 7 x 0.5mm (2pcs) to lubricate the tail pitch slider. Also apply grease to the tail thrust bearings. Note: Install thrust BB CAGE Socket Head Bolt, 3 x 8mm (2pc) toward the center of the tail...

  • Page 40: Tail Blade Holder Assembly

    TAI L B L A DE H OLDER ASSEMBLY Nylon Lock Nut, 2mm (8pcs) Socket Head Bolt, 2 x 10mm (8pcs) Special Socket Head Bolt, 3 x 15mm (2pcs) Nylon Lock Nut, 3mm (2pcs) Rotation direction: Be sure to note the Flat Head Bolt, 2 x 10mm (2pcs) correct direction of Steel Joint Ball (2pcs)

  • Page 41: Tail Boom Brace Assembly

    TAI L B OOM B R A CE ASSEMBLY Socket Head Bolt, 2.6 x 12mm (4pcs) Tail Brace Connector (4pcs) Note the proper direction Socket Head Bolt, of the Tail Brace Connectors. 2.6 x 12mm (4pcs) Tail Brace Tube (2pcs) TAIL BOOM BRACE INSTALLATION Button Head Bolt, 3 x 6mm (2pcs) Socket Head Bolt, 3 x 8mm (2pcs)

  • Page 42: Tail Bellcrank Installation

    5 10 TAIL BELLCRANK INSTALLATION Socket Head Bolt, 2.6 x 6mm (2pcs) Steel Joint Ball (2pcs) Socket Head Bolt, 3 x 16mm (1pc) Joint Ball Spacer, 2.75mm (1pc) Flat Head Screw, 2 x 10mm (1pc) Washer, 3 x 4.5 x 0.4mm (1pc) Flat Head Screw, 2 x 12mm (1pc) Brass Spacer (1pc) Mounting Bracket...

  • Page 43: Tail Control Rod Attachment

    5 11 TAI L C ONTROL R OD ATT A CHMENT Self-Tapping Screw, 2 x 8mm (3pcs) Tail Rod Collar Guide B (3pcs) Universal Ball Link (2pcs) 768.5mm (approximate) Tail Control Rod Tail Rod Guide Collar B (3pcs) Universal Ball Link (2pcs) Tail Rod Guide (3pcs) Note: Sight down from the tail box down the length of the boom...

  • Page 44: Radio System Preparation

    “exact” neutral settings. SERVO HORN INSTALLATION SUGGESTIONS Since the servo output spline on a JR system has an odd number of teeth (23), it’s possible to reposition the servo arm on the servo at 90° intervals to achieve the proper neutral attachment of the servo horn. Once the correct arm of the servo horn has been established, it’s suggested that the remaining unused arms be removed from the servo horn as shown in the installation diagrams in the following section.

  • Page 45: Understanding The Ccpm Control Systems

    CCPM is actually easier to set up and operate than many conventional systems. For JR radio owners, please refer to the radio information contained at the front of this manual or on the following pages to determine if your radio system has the CCPM function. For other brands of radio systems, please contact the radio manufacturer for CCPM information.
  • Page 46 The JR 120°/140° three servo CCPM relies on the radio’s special CCPM swashplate mixing, rather than a conventional mechanical mixer that is utilized to achieve the same results. The radio’s 120° or 140° 3-servo CCPM function automatically mixes the three servos to provide the correct mixing inputs for aileron (roll), elevator (pitch), and collective. The following is an example of how each control input affects the servo’s movement.

  • Page 47: Important Ccpm Programming Do's And Don

    Aux 1 (Pitch) Servo: This is the front left servo. The channel number for this servo when using a JR radio is CH6. Please refer to the CCPM connections chart below for clarification. For non-JR radios, please consult your radio instructions for proper connection.

  • Page 48: Ccpm Software Initial Adjustments

    JR X9303 2.4 Spektrum DX7se CCPM-Ready JR Radio Systems Most current JR and Spektrum heli radio systems (12X, X9303 2.4, XP9303, DX7se, DX7, DX6i, as well as older 10 series systems) are equipped with 120° and/or 140° CCPM electronics for use with JR CCPM machines. Radios you may be flying now, like the X347, X388S, XP783 and XP8103 have 120° CCPM capability built in but require activation by the Horizon Service Department. Please call 877-504-0233 for details.

  • Page 49: Jr 12X Programming

    12X ProgrAmmIng The following activation and setup procedure should be used for JR 12X systems. Prior to activating the CCPM function, it is first suggested that the data reset function be performed to reset the desired model number to be used back to the factory default settings.
  • Page 50 C) CCPM Activation Move the roll selector to highlight the SWASH TYP function, then press the roll selector to access the swashplate type function. Press the roll selector to access the variations of CCPM mixing, then move the roll selector to select the desired CCPM type (120 or 140). Move the roll selector to highlight LST and press the roll selector to exit the system mode.
  • Page 51 E) Servo Reversing Move the roll selector and highlight REV.SW on the screen, then press the roll selector to enter the function. Next, reverse channels 1, 2, 3 and 4 by moving the roll selector, and pressing as needed to change from NORM to REV. Press the LST key to return to the menu. F) Travel Adjustment Move the roll selector until TRVL ADJ is highlighted on the screen, then press the roll selector to enter the function. Adjust the values as shown by moving the roll selector to highlight the desired channel, while using the control stick to select up/down, or left/right values to be adjusted. Please note that the required travel values will vary based on the type of servo selected. Press the LST key to return to the menu. G) CCPM Settings Move the roll selector to highlight the SWASH MIX function, then press the roll selector to enter the function. Set the value of the aileron, elevator, and pitch functions from the factory default setting using the rolling selector. Press the LST key to return to the menu.
  • Page 52 H) Throttle Hold Setting Move the roll selector to highlight the THRO HOLD function, then press the roll selector to enter the function. Activate the throttle hold function. Once the throttle linkage is set up, set the hold position in this function so that when the throttle hold switch is pulled, the throttle servo does not move with the throttle stick at idle and throttle trim set at the idle position.

  • Page 53: Jr X9303 2.4 And Xp9303: Programming

    X9303 2.4 And XP9303: ProgrAmmIng The following activation and setup procedure should be used for the JR 9303 systems. Prior to activating the CCPM function, it is first suggested that the data reset function be performed to reset the desired model number to be used back to the factory default settings.
  • Page 54 C) CCPM Activation Move the roll selector to highlight the SWASH TYP function, then press the roll selector to access the swashplate type function. Press the roll selector to access the variations of CCPM mixing, then move the roll selector to select the desired CCPM type (120 or 140). Move the roll selector to highlight LST and press the roll selector to exit the system mode.
  • Page 55 E) Servo Reversing Move the roll selector and highlight REV.SW on the screen, then press the roll selector to enter the function. Next, reverse channels 1, 2, 3 and 4 by moving the Roll selector, and pressing as needed to change from NORM to REV. Press the LST key to return to the menu. F) Travel Adjustment Move the roll selector until TRVL.ADJ is highlighted on the screen, then press the roll selector to enter the function. Adjust the values as shown by moving the roll selector to highlight the desired channel, while using the control stick to select up/down, or left/right values to be adjusted. Please note that the required travel values will vary based on the type of servo selected. Press the LST key to return to the menu. G) CCPM Settings Move the roll selector to highlight the SWASH MIX function, then press the roll selector to enter the function. Set the value of the aileron, elevator, and pitch functions from the factory default setting using the + and - keys. Press the LST key to return to the menu.
  • Page 56 H) Throttle Hold Setting Move the roll selector to highlight the THRO HOLD function, then press the roll selector to enter the function. Activate the throttle hold function. Once the throttle linkage is set up, set the hold position in this function so that when the throttle hold switch is pulled, the throttle servo does not move with the throttle stick at idle and throttle trim set at the idle position.

  • Page 57: Jr 7202 And Spektrum Dx7Se And Dx7: Programming

    7202 And sPeKtrum dX7se And dX7: ProgrAmmIng The following activation and setup procedure should be used for the JR 7202, Spektrum DX7se and DX7 systems. Prior to activating the CCPM function, it is first suggested that the data reset function be performed to reset the desired model number to be used back to the factory default settings.
  • Page 58 C) Input Select function Press the DOWN key until the INPUT SELECT function is displayed, then set AUX 2 to GYRO and GEAR to AUX2. Press the down and select keys together to exit the system menu. D) D/R and EXPO Selection Turn the power switch on, then press the DOWN and SELECT keys together to enter the function mode. Press the UP key to select the D/R and EXPO function. Set the Dual Rate and Expo values as desired, below are suggested settings.
  • Page 59 E) Servo Reversing Press the UP key to select the REVERSING function. Next, reverse channels 1, 2, 3 and 4 by selecting the channel with the SELECT key, and pressing the INCREASE key as needed to change from NORM to REV. F) Travel Adjustment Press the UP key to select the TRAVEL ADJUST function. Set the Travel Adjust values as shown as initial settings, while using the control stick to select up/down, or left/right values to be adjusted. Please note that the required travel values will vary based on the type of servo selected. Use the gear travel adjust values to set the governor setting to adjust the head speed of the heli as desired. G) CCPM Settings Press the UP key to select the SWASH MIX function. Change the value of the aileron, elevator, and pitch functions from the factory default setting using the INCREASE key and selecting the channel with the select key to the values as shown.
  • Page 60 H) Throttle Hold Setting Press the UP key to select the THRO HOLD function. Press the INCREASE key to activate the function. Once the throttle linkage is set up, set the hold position in this function so that when the throttle hold switch is pulled, the throttle servo does not move with the throttle stick at idle and throttle trim set at the idle position.

  • Page 61: Servo Installation 1

    S ERVO INST A LL A T I ON 1 Self-Tapping Screw, 2.6 x 12mm (8pcs) We recommend the same model be used for all Swashplate servos. Be careful when tightening the tapping bolt. If it is too loose, the servo will move. Over-tightening it will cause damage.

  • Page 62: Servo Installation 2

    S ERVO INST A LL A T I ON 2 Type B Servo Mounting Plate (6pcs) Self-Tapping Screw, 2.6 x 12mm (12pcs) Elevator Servo (Ch 3) Flat Washer, 2.6mm (12pcs) Type B Servo Mounting Plate (6pcs) 140 CCPM Pitch Servo (Ch 6) Flat Washer, 2.6mm (12pcs) Self-Tapping Screw, 2.6 x 12mm (12pcs) Throttle Servo...

  • Page 63: Servo Horn Installation

    Hex Nut, 2mm (6pcs) Flat Head Screw, 2 x 8mm (6pcs) Steel Joint Ball (6pcs) Steel Joint Ball (6pcs) Hex Nut, 2mm (6pcs) JR Large HD Note: See Step 6-5 to Servo Horn (3pcs) 2pcs properly center the wheels on the servos.

  • Page 64: Ccpm Control Rod Attachment

    CC P M C ONTROL R OD ATTACHMENT Universal Ball Link (12pcs) Threaded Rod, 2.3 x 85mm (2pcs) ................2pcs 64mm Threaded Rod, 2.3 x 100mm (2pcs) .........2pcs 84mm Special Threaded Rod, 2.5 x 165mm (2pcs) ...2pcs 142mm The rod lengths are given as a guide only. They will require ne adjustment later.

  • Page 65: Checking The Swashplate For Level

    CHECKING THE SWASHPLATE FOR LEVEL After the control linkages have been attached to the After the control linkages have been attached to the swashplate, swashplate, it will be necessary to check the swashplate to it will be necessary to check the swashplate to ensure that it is ensure that it is level. To do this, turn on the radio system and level.

  • Page 66: Tail Control Linkage Attachment

    TAIL CONTROL LINKAGE ATTACHMENT Super Horn Flat Head Screw, 2 x 10mm (1pc) Steel Joint Ball Steel Joint Ball (1pc) Hex Nut, 2mm Flat Head Screw, Hex Nut, 2mm (1pc) 2 x 10mm Rod Guide Collar (1pc) Remove Threaded Rod, 2.3 x 250mm shaded area.

  • Page 67: Throttle Linkage Attachment

    THROTTLE LINKAGE ATTACHMENT Flat Head Screw, 2 x 8mm (1pc) Servo Horn Steel Joint Ball Steel Joint Ball (1pc) Hex Nut, 2mm Flat Head Screw, 2 x 8mm Hex Nut, 2mm (1pc) Threaded Rod, 2.3 x 100mm 82mm (approximate) Universal Ball Link, (2pcs) Remove shaded area.

  • Page 68: Gyro/Receiver/Battery Installation

    GYRO/RECEIVER/BATTERY INSTALLATION Be certain when installing the gyro unit to the front radio bed that it does not come in contact with the frame of the helicopter, etc. Also make sure that the front radio bed is free from oil and debris. Clean with rubbing alcohol to ensure proper adhesion.

  • Page 69: General Radio Setup Information

    This condition is generally more common when standard-type servos are used. If JR® digital servos are used, the adjustment required is generally very small, if any. These variations in travel can be corrected by altering the travel value of each servo slightly through the travel adjustment function. To check the pitch-...
  • Page 70 PITCH-TO-ELEVATOR MIXING ADJUSTMENT WITH TRAVEL ADJUST The total travel of each servo can vary slightly, which can also cause the swashplate to be tilted fore and aft when the collective is moved to the extreme high and low pitch positions. This situation can also be corrected if necessary through the use of the travel adjustment function.

  • Page 71: Final Servo Adjustment And Radio Setup

    FInAl servo Adjustment And rAdIo setuP Now that the radio system is completely installed into the helicopter, it’s necessary to check and adjust the following: 1. Servo Direction (Servo Reversing) Check to ensure that all servos have been set to the correct direction. 2. Sub-Trim Settings It’s suggested that the correct neutral settings be achieved without the use of the Sub-Trim function, as this will affect the neutral position of the servos. Adjust the cyclic trim using the control rods until a neutral hover is achieved.

  • Page 72: Pitch Range And Curve Settings

    PItch rAnge And curve settIngs Note: Flight modes #1 and #2 are Pitch Range Settings duplicated for safety. Throttle Curve Settings Flight Low Pitch Hovering Pitch High Pitch Application Mode (Low Stick) (Half Stick) (High Stick) Below are examples of possible throttle curves during Hovering -12º...

  • Page 73: Body/Main Rotor Blade Attachment

    BODY/MAIN ROTOR BLADE ATTACHMENT : Carefully cut out decals from provided decal sheet. Use a spray bottle with two drops of dish soap and water to allow Socket Head Bolt, 3 x 12mm (2pcs) repositioning of the decals. Refer to the photos on the box for decal placement. Flat Washer, 3mm (2pcs) Check to ensure the body does not come in contact with any portion of the main frame, mu er, linkages, etc.

  • Page 74: Final Preflight Check

    FInAl PreFlIght checK Once all assemblies have been completed, please review the following suggestions before attempting initial flights. • Review the instruction book and confirm that all assembly steps have been completed thoroughly. • C heck to ensure that all servos are operating smoothly and in the correct direction. Also verify that there is no binding in the control rods and that each servo horn is secured with a servo horn mounting screw. • C heck to ensure that all bolts and screws have been completely tightened and secured with threadlock where indicated.

  • Page 75: Blade Tracking Identification

    blAde trAcKIng IdentIFIcAtIon Out of Track Incorrect Adjustment is necessary. In Track Correct Adjustment is not necessary. Caution: Be sure to maintain a safe distance from the helicopter (15 to 20 feet (4.7 to 6 meters) when tracking main rotor blades. Blade Labeling for Tracking Purposes Black A: Use two different blade tracking tape colors (e.g., black and red) at the tip of each main rotor blade.

  • Page 76: General Maintenance

    generAl mAIntenAnce Engine Check Ball Link Wear After each day of flying, fully drain the fuel tank. Then Check to ensure that all universal links fit freely but start the engine and let it idle until the engine and the securely to the control balls. If there is excessive play fuel line are completely burned off.

  • Page 78: Replacement Parts Listing

    R E P L A CEMENT P A RTS LI ST I NG 970104 980031 Assembly 970001 Manual 996340 980037 Decal 970002 996244 960072 980032 980036 980037 980015 980037 980031 970001 996243 996334 996317 980106 980056 980106 980043 996245 961259 961303 961300 970025...
  • Page 79 PLATE WASHERS, 3mm 980037 HEX NUTS, 2mm 980043 CONTROL ROD, 2.3x35mm 980056 CONTROL ROD, 2.3x85mm 980106 CONTROL ROD, 2.3x100mm 996243 FRP BODY SET VIBE 90SG VIBE 90SG 996244 DECAL VIBE 90SG VIBE 90SG 996245 LINKAGE SET CCPM 996317 TAIL CONTROL ROD, L250 996334 ELEVATOR CONTROL ROD, 2.5x165mm...
  • Page 80 R E P L A CEMENT P A RTS LI ST I NG 980015 981032 996250 996344 996247 996251 980031 970576 996248 981023 970001 980015 970576 981032 980012 996249 996253 981023 970442 981024 980013 996255 996254 970093 980074 996257 981052 980105 980201 980042...
  • Page 81 Item # Description Quantity 970004 UNIVERSAL BALL LINK: ALL 970069 BLADE BOLT SET 970093 SPINDLE SHAFT WASHER 970098 UNIVERSAL BALL LINK (SHORT) 970001 JOINT BALLS, 2x8mm SCREWS 970442 THRUST WASHER 970533 ROTOR SPACER, t3.0 970576 WASHER, 3x4.5x1mm 980012 SOCKET HEAD BOLTS, 3x6mm 980013 SOCKET HEAD BOLTS, 3x8mm 980015...
  • Page 82 R E P L A CEMENT P A RTS LI ST I NG 996148 996258 970566 996149 981031 970576 981015 980032 970002 996260 970119 980059 981031 970184 970002 980032 996152 970078 970184 980067 996261 981021 980004 996262 980131 960979 996264 996263 983080...
  • Page 83 Item # Description Quantity 960979 FLYBAR ARM B 970002 JOINT BALLS, 2x10mm SCREWS 970078 CONTROL BALL SPACER, 2.75mm 970119 SPACER, 3x5x1.8mm 970184 BALL ARM, 9mm 970566 WASHOUT LINK B 970576 WASHER, 3x4.5x1mm 980004 SETSCREWS, 4x4mm 980032 FLAT HEAD SCREWS, 2x10mm 980059 SOCKET HEAD BOLTS, 3x14mm 980067...
  • Page 84 R E P L A CEMENT P A RTS LI ST I NG 961184 981055 980036 981059 980012 980059 980014 970457 980013 981055 996266 970457 970496 970496 981059 996336 996268 996267 996265 996272 980004 120 CCPM 994018 980039 981032 996275 970004 970001 980031...
  • Page 85 Item # Description Quantity 961184 BEARING BLOCK w/BEARING, 12x24x6mm 970001 JOINT BALLS, 2x8mm SCREWS 970004 UNIVERSAL BALL LINK: ALL 970209 CCPM A-ARM COLLAR 970457 CROSS MEMBER, 32mm 970496 CROSS MEMBER w/STEPS, 32mm 980004 SETSCREWS, 4x4mm 980012 SOCKET HEAD BOLTS, 3x6mm 980013 SOCKET HEAD BOLTS, 3x8mm 980014...
  • Page 86 R E P L A CEMENT P A RTS LI ST I NG 960293 980039 996278 980030 980024 980013 980065 996279 996277 980036 980012 980012 970020 996283 980013 980013 980059 980036 996276 980014 980013...
  • Page 87 Item # Description Quantity 960293 TAIL ROD GUIDE SET: ALL JR 970020 CROSS MEMBER, 32mm 980012 SOCKET HEAD BOLTS, 3x6mm 980013 SOCKET HEAD BOLTS, 3x8mm 980014 SOCKET HEAD BOLTS, 3x10mm 980024 SELF-TAPPING SCREWS, 2x8mm 980030 BUTTON HEAD BOLTS, 3x5mm 980036...
  • Page 88 R E P L A CEMENT P A RTS LI ST I NG 980013 980039 980013 970457 996284 961329 996282 980013 980065 996281 996280 980012 980039 980068 996285 996172 996283 996002 980036 960924 980029 961187 960040 980013 961292 996002 980036 970034 980029 960096...
  • Page 89 Item # Description Quantity 960040 SILICONE FUEL TUBE 2.5x5x1000 960096 TANK CAP SET 960924 FUEL TANK SET (600cc) 961187 GYRO MOUNT 961292 SILICONE FUEL TUBE 2.5x3.6x150 961329 FRONT BED 970034 FUEL TANK HOLDER 970457 CROSS MEMBER, 32mm 980012 SOCKET HEAD BOLTS, 3x6mm 980013 SOCKET HEAD BOLTS, 3x8mm 980029...
  • Page 90 R E P L A CEMENT P A RTS LI ST I NG 996006 980036 980029 980013 996286 970458 980026 980068 980013 980091 980119 980072 996287 980039 970224 980090 981057 960923 996003 980036 970050 980014 980036 980091 970102 980203 980037 980071 996290 996288...
  • Page 91 Item # Description Quantity 960923 CLUTCH ASSEMBLY 970001 JOINT BALLS, 2x8mm SCREWS 970050 TAPER COLLET UB 970102 TAPER COLLET LC 970224 SPACER, 3mm 970458 CROSS MEMBER, 17mm (THREADED) 980013 SOCKET HEAD BOLTS, 3x8mm 980014 SOCKET HEAD BOLTS, 3x10mm 980026 SELF-TAPPING SCREWS, 2.6x8mm 980029 SELF-TAPPING SCREWS, 3x12mm 980031...
  • Page 92 R E P L A CEMENT P A RTS LI ST I NG 960927 996291 980004 980015 980036 981073 980014 996300 981056 996301 996175 996345 996302 981056 980014 996292 980004 996298 996335 996294 980014 996293 970451 980065 981037 996296 96295 996299 970578 996297...
  • Page 93 Item # Description Quantity 960927 STARTER HEX ADAPTER 970451 CLUTCH LINING 970578 WASHER, 15x21x0.5mm 980004 SETSCREWS, 4x4mm 980013 SOCKET HEAD BOLTS, 3x8mm 980014 SOCKET HEAD BOLTS, 3x10mm 980015 SOCKET HEAD BOLTS, 3x12mm 980036 PLATE WASHERS, 3mm 980065 FLAT HEAD BOLTS, 3x6mm 980164 NYLON LOCK NUT, 4mm (t3.8) 980181...
  • Page 94 R E P L A CEMENT P A RTS LI ST I NG 996306 980129 981004 980051 970577 980168 996304 996308 980115 980022 996311 970570 996309 996310 980004 981004 980036 980014 960094 980069 996304 981004 996307 981068 996305 996303 980168...
  • Page 95 Item # Description Quantity 960094 TAIL DRIVE JOINT 970570 CROSS MEMBER, 28mm 970577 WASHER, 5x7x0.5mm 980004 SETSCREWS, 4x4mm 980014 SOCKET HEAD BOLTS, 3x10mm 980022 SOCKET HEAD BOLTS, 3x40mm 980036 PLATE WASHERS, 3mm 980051 POLY SLIDER, t0.13 980069 SETSCREWS, 4x6mm 980115 SOCKET HEAD BOLTS, 2.6x8mm 980129 NYLON LOCK NUT, 2.6mm...
  • Page 96 R E P L A CEMENT P A RTS LI ST I NG 996315 996316 980039 996005 996312 980039 980036 970004 960733 996313 980022 996314 980020 980014 980039 980036 980060 980013 961000 980004 960119 970048...
  • Page 97 Item # Description Quantity 960119 LANDING SKIDS 960733 TAIL BOOM HOLDER 961000 LOW PROFILE LANDING STRUT 970004 UNIVERSAL BALL LINK: ALL 970048 LANDING SKID CAP 980004 SETSCREWS, 4x4mm 980013 SOCKET HEAD BOLTS, 3x8mm 980014 SOCKET HEAD BOLTS, 3x10mm 980020 SOCKET HEAD BOLTS, 3x28mm 980022 SOCKET HEAD BOLTS, 3x40mm 980036...
  • Page 98 R E P L A CEMENT P A RTS LI ST I NG 996198 981067 980204 996319 996337 996318 980009 970288 996320 980168 980091 980036 980069 996333 980204 980091 981073 960094 981004 980168 996322 980014 981068 980168 996305 996327 996328 980205 994023 996304...
  • Page 99 Item # Description Quantity 960094 TAIL DRIVE JOINT 970150 O-RING, 5x7x1mm 970288 TAIL BRACE CONNECTOR (60) 980004 SETSCREWS, 4x4mm 980009 SOCKET HEAD BOLTS, 2.6x12mm 980014 SOCKET HEAD BOLTS, 3x10mm 980036 PLATE WASHERS, 3mm 980069 SETSCREWS, 4x6mm 980091 BUTTON HEAD BOLTS, 3x6mm 980119 BUTTON HEAD BOLTS, 3x8mm 980168...
  • Page 100 R E P L A CEMENT P A RTS LI ST I NG 980013 980039 980036 996332 996217 981028 980119 970577 970530 981029 970545 980039 961202 981028 980128 996330 970529 981065 961201 981038 980031 961206 970001 980131 961261 960056 980032 970002 981015 980004...
  • Page 101 Item # Description Quantity 960056 TAIL PITCH LINK 960132 ALUMINUM TAIL SUPPORT CLAMP 960265 MIXING LEVER w/BEARING 961201 TAIL SLIDE RING 961202 TAIL PITCH CONTROL LEVER SET 961206 TAIL PITCH PLATE SET 961261 TAIL PITCH PLATE 970001 JOINT BALLS, 2x8mm SCREWS 970002 JOINT BALLS, 2x10mm SCREWS 970078...

  • Page 102: Warranty Information

    Safety, Precautions and Warnings Warranty Information As the user of this product, you are solely responsible Warranty Period for operating it in a manner that does not endanger yourself and others or result in damage to the product Horizon Hobby, Inc., (Horizon) warranties that the or the property of others. Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of Carefully follow the directions and warnings for this...
  • Page 103 Damage Limits Inspection or Repairs HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT If this Product needs to be inspected or repaired, please OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS call for a Return Merchandise Authorization (RMA). Pack OR PRODUCTION OR COMMERCIAL LOSS IN ANY the Product securely using a shipping carton. Please WAY CONNECTED WITH THE PRODUCT, WHETHER note that original boxes may be included, but are not SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, designed to withstand the rigors of shipping without NEGLIGENCE, OR STRICT LIABILITY. Further, in no event additional protection.
  • Page 104 Electronics and engines requiring inspection or repair should be shipped to the following address: Horizon Service Center 4105 Fieldstone Road Champaign, Illinois 61822 USA: Please call 1 877 504 0233 or visit horizonhobby.com to find our distributor for your country for support with any questions or concerns regarding this product or warranty.
  • Page 106 © 2009 Horizon Hobby, Inc. 4105 Fieldstone Road Champaign, Illinois 61822 (877) 504-0233 horizonhobby.com Printed 12/08 14571...

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