JR ERGO Assembly Instructions Manual
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JR ERGO Assembly Instructions Manual

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.32–.38 AND .46 3D ASSEMBLY INSTRUCTIONS
ERGO SPECIFICATIONS
Overall Length
Overall Height
16.38"
Main Rotor Diameter
48.5" (.32–.38)
50" (.46 3D)
46.5"
Tail Rotor Diameter
Gear Ratio
Gross Weight
9.17"
9.78 : 1 : 5.18
6.75–7.0 lbs.

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Summary of Contents for JR ERGO

  • Page 1 .32–.38 AND .46 3D ASSEMBLY INSTRUCTIONS ERGO SPECIFICATIONS Overall Length 46.5" Tail Rotor Diameter 9.17" Overall Height 16.38" Gear Ratio 9.78 : 1 : 5.18 Main Rotor Diameter 48.5" (.32–.38) Gross Weight 6.75–7.0 lbs. 50" (.46 3D)

  • Page 2: Table Of Contents

    Tail Boom Assembly Installation ......29 Ergo .32–.36 & Ergo .46 3D Features ....... .4 Tail Boom Brace Assembly .

  • Page 3: Introduction

    Pre-Assembly Information JR CCPM When first opening your Ergo kit, you will notice that all of the parts are packaged and numbered to coordinate with the assembly step numbers of this instruction To take the Ergo design to the next level, JR’s designers turned to CCPM manual.

  • Page 4: Ergo .32-.36 & Ergo .46 3D Features

    Self-Aligning One-Piece Steel Clutch System Offers easy installation and adjustment with exceptional reliability. ADDITIONAL ITEMS REQUIRED TO COMPLETE THE JR ERGO 1. RADIO SYSTEM REQUIREMENTS (NOT INCLUDED): 6-channel or greater R/C helicopter system with 120° CCPM function (see list below), 5 servos, 1000 mAh receiver battery and gyro.
  • Page 5 2. ENGINE REQUIREMENTS (NOT INCLUDED): A .32–.38 R/C helicopter engine (Ergo .30) or .46–.48 R/C helicopter engine (Ergo .46) A special helicopter type muffler is also required (JRP960078 Ergo .32–.36 Muffler Shown) (MDS .38 Heli Engine Shown) (MDS .48 Heli Engine Shown) (JRP960079 Ergo .46 Muffler Shown)
  • Page 6 4. TOOLS NEEDED TO ASSEMBLE THE JR ERGO (NOT INCLUDED): Nut Drivers: 5mm, 7mm Needle Nose Pliers Scissors Phillips Screwdriver X-Acto Knife Metric Ruler Drill and Drill Bits Small Hammer Blade Balancer Ball Link Sizing Tool Ball Link Pliers Allen Wrenches: 1.5, 2.0, 2.5, 3.0mm...

  • Page 7: Hardware Identification

    There are many various sizes and shapes of hardware included in this kit. All of the hardware, screws, nuts, etc., contained in the Ergo kit are described in the Prior to assembly, please be careful to identify each screw by matching it to the full following A, B, C manner: size screw outlines included in each step.

  • Page 8: Clutch Bell/Start Shaft Assembly

    CLUTCH BELL/START SHAFT ASSEMBLY ..1 pc Complete Assembly Starter Hex Adaptor 3x4mm Set Screw Use Blue & Red Threadlock * When installing the Start Shaft Bearing Block Assembly, be sure the Bearing Block is positioned so the small inside diameter bearing faces upward toward the starter hex adaptor, with the large inside 3x4mm Set Screw...

  • Page 9: Elevator Arm Assembly

    ELEVATOR ARM ASSEMBLY Elevator Arm ....1 pc 3mm Lock Nut ..1 pc 11mm Long Ball Arm ...1 pc JR Logo Direction 3mm Flat Washer Elevator Arm Pin ....1 pc 3mm Flat Washer Swashplate A Arm 3mm Lock Nut Elevator Arm Pin...

  • Page 10: Upper Main Frame Section Assembly

    UPPER MAIN FRAME SECTION ASSEMBLY Upper Main Shaft Bearing Block ..18 pcs 2 pcs Position so the side Bearing Flush Body Mounting Standoff, 37mm 3x8mm Socket Head Bolt with Flange of the bearing block that has the bearing .

  • Page 11: Upper Main Frame Clutch/Tail Pinion Installation

    UPPER MAIN FRAME CLUTCH/TAIL PINION INSTALLATION ....11 pcs 3x8mm Socket Head Bolt ....1 pc 3x8mm Socket Head Bolt 3x8mm Flat Washer 3x10mm Socket Head Bolt...

  • Page 12: Lower Main Frame Assembly

    LOWER MAIN FRAME ASSEMBLY Lower Main Frame 2.6x8mm Self Tapping Screw (4 pcs) ..4 pcs 3x8mm Socket Head Bolt ..4 pcs 3x8mm Socket Head Bolt 3mm Lock Nut ..4 pcs 3mm Lock Nut (4 pcs) 2.6x8mm Self Tapping Screw Lower Frame Angle (2 pcs) 2.6x8mm Self Tapping Screw Servo Mounting Plate...

  • Page 13: Front Radio Bed/Gyro Mounting Plate Installation

    Cooling Fan Shroud ..4 pcs 2.6x8mm Self Tapping Screw 2.6x8mm Self Tapping Screw Ergo .46 Fan Shroud Adjustment When installing a .46–.48 size engine, it’s necessary to trim the bottom portion of the Fan Shroud as shown: 1 7/8" 3/4"...

  • Page 14: Upper/Lower Main Frame Assembly Attachment

    UPPER/LOWER MAIN FRAME ASSEMBLY ATTACHMENT ..12 pcs Use Blue Threadlock 3x22mm Socket Head Bolt on all screws ..12 pcs 12.5mm Main Frame Spacer ..6 pcs 32mm Main Frame Standoff 32mm Main Frame Standoff (6 pcs) Use Threadlock 3x22mm Socket Head Bolt (12 pcs) 12.5mm Main Frame Spacer (12 pcs)

  • Page 15: Main Drive Gear/Autorotation Assembly

    MAIN DRIVE GEAR/AUTOROTATION ASSEMBLY 3x6mm Socket Head Bolt (4 pcs) [Tighten equally to prevent warping of Main Drive Gear] Use Threadlock Use Blue Threadlock Main Drive Gear ..4 pcs 3x6mm Socket Head Bolt Autorotation Assembly MAIN DRIVE GEAR/AUTOROTATION ASSEMBLY INSTALLATION Main Shaft Collar 4x4mm Set Screws (4) .

  • Page 16: Landing Gear Assembly Installation

    For proper installation of the fan assembly, it’s neccessary for the engine to have the prop drive washer installed. 3x5mm Socket Use Threadlock Note: If you are building the Ergo .46 3D Version, Head Bolt (4 pcs) proceed to Step 3-4.1 Cooling Fan .32-.36 O.S.

  • Page 17: .46 Cooling Fan Installation

    MDS .48 Heli engine * Revolution 1003 Piston Locking Tool (Purchased Separately) .32–.36 ENGINE MOUNT ATTACHMENT Note: If you are building the Ergo .46 3D Version proceed to Step 3-5.1. Engine Mount .32–.36 Use Blue Threadlock ..4 pcs 3x15mm Socket Head Bolt 3mm Serrated ..4 pcs...

  • Page 18: .46 Engine Mount Attachment

    3-5.1 .46 ENGINE MOUNT ATTACHMENT .46 Engine Mount .46 Fan Assembly Use Blue Threadlock ..4 pcs 3mm Serrated 3x15mm Socket Head Bolt Washer (4 pcs) ..4 pcs 3mm Flat Washer *See Note ..4 pcs 3mm Serrated Washer Motor Mount Direction: Motor Mount Direction: O.S./MDS Thunder Tiger...

  • Page 19: Engine Installation (All)

    Engine and Clutch Bell are parallel. INSTALLATION OF THE MUFFLER Note: The installation shown is for a .32–.36 size engine with a JR muffler (JRP960078). Installation of other .32–.36/.46 engine muffler combinations may vary. Please refer to your engine/muffler ..1 pc instructions for proper installation.

  • Page 20: Rotor Head Hub Assembly

    Use Threadlock 3x8mm Socket Head Bolt 3x8mm Socket Head Bolt (2 pcs) Note: If you’re building the Ergo 46 3D CCPM version, please refer to the separate assembly instructions contained in the high cyclic Main Rotor Hub center hub assembly included with this kit.

  • Page 21: Main Blade Holder/Seesaw Attachment

    MAIN BLADE HOLDER/SEESAW ATTACHMENT Note: If you are building the Ergo 46 3D CCPM version, please ..2 pcs install the Ball Bearing Seesaw Shaft Assembly, which is Seesaw Shaft bushing included with your kit..2 pcs 3x5mm Button Head Bolt Blade Spindle Shaft ..2 pcs...

  • Page 22: Swashplate Adjustment

    SWASHPLATE/WASHOUT ASSEMBLY INSTALLATION Washout Assembly 120° CCPM Swashplate Assembly Option: For smooth operation, pre-size the ball links with the JR ball link sizing tool prior to attachment. Complete Assembly Washout unit to swashplate connection. Connect the two washout links to the two...

  • Page 23: Rotor Head Installation

    Note: Be sure to engage the rotor hub pin into the washout base groove before securing the rotor head in place *Note: If you’re building the Ergo 46 CCPM version, it will be neccessary at this time to also align the washout base to the rotor head via the phase adjusting ring.

  • Page 24: Flybar Installation

    FLYBAR INSTALLATION Flybar Control Arm (2 pcs) Use Blue Threadlock 4x4mm Set Screw Seesaw Shaft ..2 pcs *Flybar Bushings (2 pcs) (2 pcs) 4x4mm Set Screw ..2 pcs Use Threadlock Flybar Bushings ..2 pcs Flybar Control Arm * Be sure to insert Flybar Bushings into the Seesaw Shaft before inserting Flybar.

  • Page 25: Rotor Head/Swashplate Control Rod Installation

    ..2 pcs ..2 pcs 20mm Link should be rotated to 90° of opposite link Washout arm to flybar control arm Swashplate to seesaw arm (Ergo 46 3D) (1 piece double link, long)

  • Page 26: Tail Output Shaft/Pulley Assembly

    TAIL OUTPUT SHAFT/PULLEY ASSEMBLY Pre-Assembled in kit Complete Assembly ..1 pc Spring Pin Hammer Tail Output Shaft Spring Pin Short Distance Note correct direction of Tail Edge of Work Bench Output Shaft during assembly. Long Distance Tail Case Pulley TAIL GEAR CASE ASSEMBLY 3x12mm Self Tapping Screw 3x12mm Self...

  • Page 27: Tail Center Hub Assembly

    TAIL CENTER HUB ASSEMBLY Tail Rotor Center Hub Be sure to engage the two 3mm Set Screws into the hole in the Tail Output Shaft 3mm Lock Nut (2 pcs) Tail Slide Ring Assembly 3mm Set Screw Use Red Threadlock Use Red Threadlock ..2 pcs 3x3mm Set Screw...

  • Page 28: Tail Pitch Control Lever Installation

    TAIL PITCH CONTROL LEVER INSTALLATION ..1 pc 2x8 Flat Head Screw ..1 pc 2x20mm Socket Head Bolt ..1 pc 2mm Flat Washer ..1 pc Steel Joint Ball ..1 pc Tail Lever Bushing Snap Tail Pitch Control Onto Ball Lever 2mm Flat Steel Joint Ball Tail Lever Bushing Washer...

  • Page 29: Tail Boom Carrier Installation

    TAIL BOOM CARRIER INSTALLATION 3mm Lock Nut Tail Boom Carrier (L&R) 3mm Lock Nut ..4 pcs 3x15mm Socket Head Bolt ..2 pcs 3x40mm Socket Head Bolt ..6 pcs 3mm Lock Nut * Do not fully tighten at this time. These bolts will be secured in Step 5-10.

  • Page 30: Tail Boom Brace Assembly

    TAIL BOOM BRACE ASSEMBLY Tail Brace Connector ..1 pc 2.6x12mm Socket Head Bolt 2.6x15mm Socket Head Bolt ..1 pc 2.6x15mm Socket Head Bolt * For added boom brace strength, bond the tail brace ends to the tube after assembly with thick CA 2.6x12mm Socket Head Bolt adhesive.

  • Page 31: Servo Installation

    SERVO INSTALLATION Servo Mounting Plates “B” ..20 pcs *Front Servo 2.6x12mm Self Tapping Screw Left Servo ..20 pcs 2.6mm Flat Washer ..8 pcs Servo Mounting Plates “B” RADIO INSTALLATION SUGGESTIONS Be sure to install four rubber servo grommets and eyelets to each servo prior to installation.

  • Page 32: Tail Control Rod Assembly

    TAIL CONTROL ROD ASSEMBLY Thread Link 8mm on to Control Rod Tail Control Rod Bushings (5 pcs) Universal Link (2 pcs) Tail Guide Bushing ..5 pcs Tail Control Rod Bushing ..2 pcs Universal Link Tail Control Rod Thread link 8mm onto control rod TAIL CONTROL ROD INSTALLATION Square Splined Tail Guide...

  • Page 33: Gyro/Receiver/Switch Harness/Battery Installation

    GYRO/RECEIVER/SWITCH HARNESS/BATTERY INSTALLATION Servo Wire Holder Caution: Be certain when installing the Gyro to the Gyro Mounting Plate that it does not come into contact with the frame of the helicopter and that the surfaces are free from oil, residue, etc. Clean if neccessary to insure proper adhesion. It is suggested that both the receiver and gyro amplifier be isolated from vibration by wrapping them in foam, then securing them to the model using double-sided servo tape.

  • Page 34: Understanding Swashplate Control Systems

    UNDERSTANDING SWASHPLATE CONTROL SYSTEMS Currently, there are several different types of control systems available on the market. Although the mechanical methods for transferring control to the swashplate vary, the different control systems can be broken down into two categories: 1 Servo (conventional) and CCPM (Cyclic/ Collective Pitch Mixing).

  • Page 35: Understanding Swashplate Control Systems

    When you factor in the reduced parts count and easy programming, CCPM is actually easier to set up and operate than many conventional systems. For JR radio owners, please refer to the radio information contained at the front of this manual or on the following page to determine if your radio system has the CCPM function.

  • Page 36: How Jr 120 Ccpm Works

    HOW JR 120 CCPM WORKS As mentioned previously, JR 120° three Servo CCPM relies on the radio’s special CCPM Swashplate Mixing, rather than a conventional mechanical mixer that is utilized to achieve the same results. The radio’s 120° 3-Servo CCPM function automatically mixes the three servos to provide the correct mixing inputs for Aileron (roll), Elevator (pitch) and Collective.

  • Page 37: Ccpm Software Activation And Initial Adjustment

    Note: The travel values shown for the rudder function are for use with Piezo type gyros, like the JR NEJ-900, NEJ-400, NEJ-450, or NEJ-3000 type gyros. If a conventional mechanical type gyro is used (JR 120, 130 etc.), then the travel value of the rudder channel will need to be...
  • Page 38 Note: The travel values shown for the rudder function are for use with Piezo type gyros, like the JR NEJ-900, NEJ-400, NEJ-450, and NEJ-3000 type gyros. If a conventional mechanical type gyro is used (JR 120, 130, etc), then the travel values of the rudder...
  • Page 39 Note: The travel values shown for the rudder function are for use with Piezo gyros, like the JR NEJ-900, NEJ-400, NEJ-450, or NEJ-3000 type gyros. If a conventional mechanical type gyro is used (JR 120, 130, etc.), then the travel values of the rudder will need to be...

  • Page 40: Important Ccpm Programming Dos And Don'ts

    Elevator Servo: We will refer to this servo as the “Front” servo. The channel number for this servo when using a JR radio is CH3. AUX 1 (Pitch) Servo: We will refer to this servo as the “ Right” servo. The channel number for this servo when using a JR radio is CH6.

  • Page 41: Servo Arm Preparation & Installation

    2x10mm Flat Head Screw test fitted to the servo to insure that the arms will attach to the servo as indicated. Since the JR ..3 pcs...

  • Page 42: Ccpm Servo Centering With The Sub-Trim Function

    Please refer to your particular radio’s section as listed below, or consult your radio instruction manual for more information. JR PCM10, 10S, 10SX, 10SXII, 10X SYSTEMS 1) Enter the Sub-Trim Function (Code 15) 2) Adjust the Left (aileron), Right (AUX 1) and Front (elevator) servos as needed until the servo arm is exactly parallel to the servo as shown when the collective stick is in the center position.

  • Page 43: Ccpm Linkage Connections

    Please also note the direction of the ball links as shown by the JR Propo name imprinted on each ball link. The JR Propo name is imprinted on the front of each ball link. When attaching the control rods, it is important to make sure that the JR Propo name faces outward as the links are attached to the control balls.

  • Page 44: Checking The Swashplate For Level

    CHECKING THE SWASHPLATE FOR LEVEL After the three control linkages have been attached to the swashplate, it will be necessary to check the swashplate to insure that it is level. To do this, turn on the radio system and place the collective stick in the center position as before. Next, check to make sure that all trim levers and knobs are also in their center position.

  • Page 45: Pitch-To-Aileron Mixing Adjustment W/Travel Adjust

    This condition is generally more common when standard type servos are used. If JR Digital Servos are used, the adjustment required is generally very small, if any. These variations in travel can be corrected by altering the travel value of each servo slightly through the Travel Adjustment Function.

  • Page 46: Pitch-To-Elevator Mixing Adjustment W/Travel Adjust

    PITCH-TO-ELEVATOR MIXING ADJUSTMENT WITH TRAVEL ADJUST As mentioned in the previous step, the total travel of each servo can vary slightly, which can also cause the swashplate to be tilted fore and aft when the collective is moved to the extreme high and low pitch positions. This situation can also be corrected if necessary through the use of the Travel Adjustment Function.

  • Page 47: Tail Control Rod Servo Connection

    TAIL CONTROL ROD SERVO CONNECTION ..1 pc Note: Make certain that the Tail Rotor Servo is in the 2x8mm Flat Head Screw neutral or hover position before securing the Servo Horn to the Servo...1 pc Steel Joint Ball ..1 pc 2mm Hex Nut Servo Reversing Directions Servo Reversing Directions...
  • Page 48 Make sure that the Throttle Trim is in the low position before attaching the Servo Horn. SERVO HORN SELECTION/LINKAGE ADJUSTMENTS JR System/O.S. .32SX-H Engine JR System/Webra .35 Engine or MDS .38 Heli Engine 2.3x75mm 58mm 60mm Futaba System/Webra .35 Engine or MDS 38 Heli Engine Futaba System/O.S.

  • Page 49: Body Assembly/Canopy Attachment

    BODY ASSEMBLY/CANOPY ATTACHMENT Rubber Grommets (4 pcs) Body Note: It will be necessary to trim away the unwanted plastic *Canopy (trim prior to attachment) off the canopy and side 2.3x8mm Self window areas using a Tapping Screw hobby knife. (5 pcs) Drill four 15/64"...

  • Page 51: Main Rotor Blade Balancing

    MAIN ROTOR BLADE BALANCING Main Rotor Blades Step 1 Step 2 Drinking Glass (2 pcs) Final Static Balancing Spanwise C.G. Balancing To static balance the main rotor blades, either attach each blade to a Place each rotor blade on a sharp edge of a table as “seesaw”...

  • Page 52: Final Servo Adjustment And Radio Set-Up

    -2° 5° 10° Stunt & Aerobatic Flight -5° 5° 8.5° 2. Dual Rates It is suggested that for initial flights the Dual Rate Function values be 3D Flight (Ergo 46) -10° 0° 10° set as follows: AutoRotation -5° 5° 13°...
  • Page 53 +10. If you are a 3D pilot flying an Ergo 46 CCPM 3D, these values during test flights to achieve a constant main rotor rpm.
  • Page 54 – PAGE ENTER [ATS REVO-MIX] DIR-RIGHT NORM Press SEL to select AUX3 or AUTO GAIN Function -POS- HOV ZERO (JR NEJ120 only) XP8103 with NEJ450, NEJ900 & Set gain controller values as shown. – – – STORE STORE NEJ3000 Gyros...

  • Page 55: Data Sheets

    FINAL PRE-FLIGHT CHECK Once all assemblies have been completed, please review the following and that each servo horn is secured with a servo horn mounting screw. suggestions before attempting initial flights. • Verify that the gyro is operational and compensating in the correct •...
  • Page 56 GENERAL MAINTENANCE Engine Check Ball Link Wear After each day of flying, fully drain the fuel tank. Then, start the Check to insure that all universal links fit freely but securely to the engine and let it idle until the engine and the fuel line are completely control balls.
  • Page 57 XP652 HELI DATA SHEET ERGO 30/46 CCPM INITIAL SET-UP Modulation S-PCM • Z-PCM • PPM (FM) Model Number ___________________ Ergo 30/46 CCPM Initial Set-Up Model Name ________________________ CHANNEL THR (1) AIL (2) ELE (3) RUD (4) GER (5) PITCH (6)
  • Page 58 XP652 HELI DATA SHEET ERGO 46 3D CCPM 3D SET-UP Modulation S-PCM • Z-PCM • PPM (FM) Model Number ___________________ Ergo 46 3D CCPM 3D Set-up Model Name ________________________ CHANNEL THR (1) AIL (2) ELE (3) RUD (4) GER (5)
  • Page 59 XP8103 HELI DATA SHEET ERGO 30/46 CCPM INITIAL SET-UP MODEL NO. ____________________________________ MODEL NAME __________________________________ MODULATION SPCM - ZPCM - PPM ________________ AILE ELEV RUDD INH • ACT AUTO INH • ACT (POS. 1) DUAL-RATE Adjust as needed INH • ACT •...
  • Page 60 XP8103 HELI DATA SHEET ERGO CCPM 3D SET-UP MODEL NO. ____________________________________ MODEL NAME __________________________________ MODULATION SPCM - ZPCM - PPM ________________ AILE ELEV RUDD INH • ACT AUTO INH • ACT (POS. 1) DUAL-RATE Adjust as needed INH • ACT •...
  • Page 61 MODEL NO. (84) _____________________________________ PCM10SXII DATA SHEET ERGO 30/46 CCPM INITIAL SET-UP MODEL NAME (81) ERGO .32/.46 _______________________ MODULATION (85) SPCM-ZPCM-PPM ___________________ THRO AILE ELEV RUDD GEAR PITCH AUX2 AUX3 AUX4 AUX5 REVERSE SW (11) TRAVEL ADJUST Refer to the CCPM section of this manual for proper settings...
  • Page 62 PCM10SXII DATA SHEET ERGO 30/46 INITIAL SET-UP CONTINUED 50% Power 100% • —— —— HOV.SEL THRO • CURVE 100% (18) • 100% TH,TRIM=SLOW HOV.T=CENTER • • -2° Pitch 5° Pitch 10° Pitch • —— —— HOV.SEL • PITCH -5° Pitch 5°...
  • Page 63 MODEL NO. (84) _____________________________________ PCM10SXII HELI DATA SHEET ERGO ERGO 46 3D CCPM 3D SET-UP MODEL NAME (81) ___________________________________ MODULATION (85) __________________________________ THRO AILE ELEV RUDD GEAR PITCH AUX2 AUX3 AUX4 AUX5 REVERSE SW (11) TRAVEL ADJUST Refer to the CCPM section of this manual for proper settings...
  • Page 64 PCM10SXII HELI DATA SHEET ERGO 46 3D CCPM 3D SET-UP CONTINUED 100% • —— —— HOV.SEL THRO • CURVE 100% 100% (18) • TH,TRIM=SLOW HOV.T=CENTER • • -2° Pitch 5° Pitch 10° Pitch • —— —— HOV.SEL • PITCH -10° Pitch 0°...
  • Page 65 10X HELI DATA SHEET MODEL NO. (84) _____________________________________ ERGO 30/46 CCPM INITIAL SET-UP MODEL NAME (81) ___________________________________ MODULATION (85) SPCM-ZPCM-PPM ___________________ THRO AILE ELEV RUDD GEAR PITCH AUX2 AUX3 AUX4 AUX5 REVERSE SW TRAVEL ADJUST Refer to the CCPM section of this manual for proper settings...
  • Page 66 10X HELI DATA SHEET ERGO 30/46 CCPM INITIAL SET-UP CONTINUED • —— —— HOV.SEL THRO • CURVE (18) • TH,TRIM=SLOW HOV.T=CENTER • • -2°Pitch 5°Pitch 10°Pitch • —— —— HOV.SEL • PITCH -5°Pitch 5°Pitch 9°Pitch CURVE • (68) • P,TRIM=CENTER HOV.P=CENTER...
  • Page 67 10X HELI DATA SHEET MODEL NO. (84) _____________________________________ ERGO 46 3D CCPM 3D SET-UP MODEL NAME (81) ___________________________________ MODULATION (85) SPCM-ZPCM-PPM ___________________ THRO AILE ELEV RUDD GEAR PITCH AUX2 AUX3 AUX4 AUX5 REVERSE SW TRAVEL ADJUST Refer to the CCPM section of this manual for proper settings...

  • Page 68: General Maintenance

    10X HELI DATA SHEET ERGO 46 3D CCPM 3D SET-UP CONTINUED • —— —— HOV.SEL THRO • CURVE 100% (18) • TH,TRIM=SLOW HOV.T=CENTER • • -2°Pitch 5°Pitch 10°Pitch • —— —— HOV.SEL • PITCH -10°Pitch 0°Pitch 10°Pitch CURVE • (68) •...

  • Page 69: Rotor Head Assembly

    ROTOR HEAD ASSEMBLY 960436 980012 980017 960062 980036 980049 970006 960069 970013 960068 960064 960070 970004 980013 960066 980018 970002 970006 980044 970030 980039 981004 960067 960063 980028 960071 970001 980023 980044 970029 980040 980030 981004 970002 980040 960065 980004 970004 960060 970095...

  • Page 70: Rotor Head Assembly Parts List

    ROTOR HEAD ASSEMBLY PARTS LIST PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS JRP960436 Linkage Set JRP980012 Socket Head Bolts, 3x6mm JRP960062 Head Button 1 - 3x6mm Socket Head Bolt JRP980017 Socket Head Bolts, 3x16mm JRP980036 Plate Washers, 3mm JRP980049 Nylon Washer .5 JRP970013 Mixing Arm Bushing JRP970006...

  • Page 71: Start Shaft/Clutch/Engine Assembly

    START SHAFT/CLUTCH/ENGINE ASSEMBLY 980012 960007 980036 960005 981025 980013 960003 980004 981006 960018 960157 980036 980036 980036 980094 981005 980013 970009 980012 980011 960004 980036 981006 960018 980036 960011 970007 960019 980036 980013 940094 970004 960006 980047 970083 960040 970001 980037 980036 980014...

  • Page 72: Start Shaft/Clutch/Engine Assembly Parts List

    START SHAFT/CLUTCH/ENGINE ASSEMBLY PARTS LIST PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS JRP960005 Starter Hex Adapter 1 - 4x4mm Set Screw JRP981025 Bearing, Sealed, 5x19x6mm JRP980013 Socket Head Bolts, 3x8mm JRP980036 Plate Washers, 3mm JRP980004 Set Screws, 4x4mm JRP960157 Start Shaft Bearing Block JRP981005 Bearing, 1910ZZ JRP960004...

  • Page 73: Washout Unit/Ccpm Control System Parts

    WASHOUT UNIT/CCPM CONTROL SYSTEM PARTS 960013 970012 970095 970095 980049 960012 980036 980027 970002 980035 970011 980016 970104 960425 981015 970010 980027 980035 970004 980026 980045 970184 960031 970002 970004 980120 960009 980037 980121 970002 970002 960434 970016 980037 960022 980049 970004 980013...

  • Page 74: Cyclic Mixing Arms/Elevator/Aileron Control Arms Parts List

    WASHOUT UNIT/CCPM CONTROL SYSTEM PARTS PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS JRP970095 Double Link, Long JRP970012 Washout Arm Bushing JRP960013 Washout Base JRP960012 Washout Assembly Complete w/ All Components JRP970002 Steel Joint Ball w/2x10mm Screw 10 - 2x10mm Flat Head Screws JRP970010 Washout Link 2 - Washout Link Pins JRP980049 Nylon Washer .5...

  • Page 75: Upper Main Frame/Body Set/Main Gear Assembly

    UPPER MAIN FRAME/BODY SET/MAIN GEAR ASSEMBLY 980025 982002 981013 960002 982001 980012 980004 970008 982016 960072 960009 981005 980013 970008 960001 980039 980013 970005 980013 980019 970024 980019 970192 960017 970024 970020 970024 980013 980019 970020 960450 980019...

  • Page 76: Upper Main Frame/Radio Tray/Body Set Parts List

    UPPER MAIN FRAME/BODY SET/MAIN GEAR ASSEMBLY PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS JRP980025 Self Tapping Screws, 2.3x8mm JRP982002 Ergo .32/.46 Canopy 5 - 2.3x8mm Self Tapping Screws JRP982015 JRP960072 Rubber Grommets JRP982001 Body Set Complete w/Canopy & Hardware JRP981005...

  • Page 77: Lower Main Frame/Landing Gear/Fuel Tank Assembly

    LOWER MAIN FRAME/LANDING GEAR/FUEL TANK ASSEMBLY 960030 960026 960027 960030 970022 960010 970021 960027 960028 970022 960038 960037 960032 960040 960036 960033 960038 960034 970023...

  • Page 78: Lower Main Frame/Landing Gear/Fuel Tank Parts List

    LOWER MAIN FRAME/LANDING GEAR/FUEL TANK PARTS LIST PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS 960010 Cooling Fan Shroud 4 - 2.6x8mm Self Tapping Screws 960026 Gyro Mounting Plate 4 - 3x10mm Socket Head Bolts 960027 Lower Frame Angles 960028 Front Radio Bed 960030 Lower Main Frame 960032...

  • Page 79: Tail Boom/Tail Blade/Tail Pitch Plate Assembly

    960050 960056 980016 960058 960222 980039 970028 980037 981003 980014 960057 980039 981004 960049 970027 980078 980029 960055 980009 981004 970001 980034 980008 960054 960529 980038 Instruction Manual 960218 Ergo 30/46 CCPM 960451 980029 Decal Sheet Ergo 30 CCPM 960453...

  • Page 80: Tail Boom/Tail Blade/Tail Pitch Parts List

    Complete w/ 2 Link Pins JRP960057 Tail Pitch Plate JRP960058 Tail Slide Ring Complete w/ Bearing JRP960451 Ergo .32/.46 CCPM Assembly Manual JRP970001 Steel Joint Ball w/2x8mm Screw 10 - 2x8mm Flat Head Screws JRP960222 Tail Center Hub 2- 3mm Set Screws...

  • Page 81: Tail Boom/Tail Brace/Tail Boom Carrier Assembly

    TAIL BOOM/TAIL BRACE/TAIL BOOM CARRIER ASSEMBLY 980039 980016 970004 980024 980014 960293 960047 980024 980022 983042 960218 980039 980015 980013 983001 980009 960044 960041 980014 960046 960043 960042 980013 980010...

  • Page 82: Tail Boom/Tail Brace/Tail Boom Carrier Parts List

    TAIL BOOM/TAIL BRACE/TAIL BOOM CARRIER PARTS LIST PART # DESCRIPTION QUANTITY COMMENTS /ADDITIONAL CONTENTS JRP960041 Tail Brace Set 1 - Tail Brace Tube 1 - Tail Brace Connector 1 - Tail Brace T End 1 - 2.6x12mm Socket Head Bolt 1 - 2.6x15mm Socket Head Bolt JRP960042 Tail Brace Tube JRP960043 Tail Brace T End...
  • Page 83 ©1999 Horizon Hobby Distributors, Inc Distributed Exclusively by Horizon Hobby Distributors www.horizonhobby.com...

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