1. Manuals
  2. Brands
  3. Exmark Manuals
  4. Lawn Mower
  5. LAZER Z
  6. Operator's manual

Exmark Lazer Z Operator's Manual

Hide thumbs Also See for Lazer Z:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
maximum amount of dependability and years of trouble-free operation. If additional information is needed, or should you require trained mechanic
service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the
model number and serial number of your mower as well as the part number, description and quantity of the part needed.
The Serial No. plate is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information
requested in the following identification table.
Place Model No. and Serial No. Label Here
(Included in Literature Pack)
Model No.
Serial No.
on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a
or Fill in Below
www.mymowerparts.com
®
M FG . C O . IN C.
®
Engine Model No. and Spec. No. (Code)
Engine Serial No. (E/No)
Date Purchased
For Serial Nos.
370,000 & Higher
and
320,000 - 369,999
Part No. 103-3058 Rev A

Advertisement

Table of Contents
loading

Related Manuals for Exmark Lazer Z

Summary of Contents for Exmark Lazer Z

  • Page 1 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed.
  • Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ..................1 Training......................1 Preparation ....................1-3 Operation ......................4-5 Maintenance & Storage ................5-7 Safety Signs ....................7-10 2. SPECIFICATIONS Model Numbers ..................... 10 Engine ......................11 Fuel System....................

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

  • Page 10: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.6 Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed. 1.4.7 Never operate the mower with damaged guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition.
  • Page 11 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.5.3 Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

  • Page 12: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 13 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 103-1971 LOCATION: LH Side of Console Kawasaki Liquid-Cooled Units Only PART NO. 103-2076 LOCATION: Top of Radiator Trim Plate LH & RH Sides PART NO. 103-1980 LOCATION: RH Side of Console PART NO.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Kohler 26 HP EFI Units with 2 Relays Only (S/N 336,205 & lower) PART NO. 1-643288 LOCATION: Panel behind LH Fuel Tank. PART NO. 1-643222 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO.

  • Page 15: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Kawasaki Liquid-Cooled Units Only PART NO. 103-0223 PART NO. 1-633702 LOCATION: LH Side on Top of Radiator LOCATION: Bottom Side of Floor Pan PART NO. 1-513742 LOCATION: Top of Mower Deck Belt Shields, Left and Right Sides PART NO.

  • Page 16: Engine

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: For Serial Nos. 369,999 & lower: 20, 23, & 25 HP Kohler and 25 HP Kawasaki Air-cooled models Full Speed: 3600 RPM (No Load)

  • Page 17: Cooling System

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.5 COOLING SYSTEM (27 HP Kawasaki Liquid-cooled units only 2.5.1 Fan: Electric with continuous operation with engine running. 2.5.2 Coolant Liquid: 50/50 mix of DexCool© extended life antifreeze and water. 2.5.3 Coolant Capacity: 4 quarts 2.6 OPERATOR CONTROLS...

  • Page 18: Tires & Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 370,000 and higher: All units: 0-9.8 mph (15.8 km/hr) forward. 0-6.3 mph (10.1 km/hr) reverse. 2.8.7 Drive wheel release valves allow machine to be moved when engine is not running.

  • Page 19: Torque Requirements

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.11.3 Overall Height: Air-cooled units: 44.5 in. (113.0 cm.) Kawasaki Liquid-cooled units – 47.7 in (121.2 cm) 2.11.4 Tread Width: (center to center of tires, widthwise) Drive wheels: w/52” Deck – 39.7 in. (100.1 cm) w/60”...
  • Page 20 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing serious injury. HOW TO AVOID THE HAZARD ♦ Keep sparks, flames, or cigarettes away from battery.

  • Page 21: Install Drive Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.3 INSTALL DRIVE WHEELS 3.3.1 Mount drive wheels with the valve stem to the outside of the unit. Secure using four (4) 1/2-20 wheel nuts (installed on studs in hubs) for each wheel. Torque to 95 ft-lbs (128 N M).

  • Page 22: Install Motion Control Levers

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.8 INSTALL MOTION CONTROL LEVERS. 3.8.1 Loosen and remove the two (2) 3/8” x 1” bolts and spring disc washers which attach the motion control levers to the control arm shafts for shipping and the two (2) 3/8”...

  • Page 23: Service Engine Coolant

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.11 SERVICE ENGINE COOLANT (Kawasaki Liquid-cooled Units Only) Machine is shipped filled with engine coolant. WARNING POTENTIAL HAZARD ♦ Engine coolant is hot and pressurized. ♦ Radiator and surrounding parts are hot.

  • Page 24: Controls

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.2 Motion Control Levers: Located on each side of the console. The left lever controls the flow of hydraulic oil from the left hydrostatic pump to the left drive wheel motor. The right lever controls the flow of hydraulic oil from the right hydrostatic pump to the right drive wheel motor.
  • Page 25 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.3 Tracking Adjustment Knob (For Serial Nos. 370,000 and Higher): Located under the seat on the RH pump control link. Rotating this knob allows fine tuning adjustments so that the machine tracks straight with the drive levers in the full forward position.

  • Page 26: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 VALVE POSITION FUEL FLOW Carburetor engines 26 HP, EFI “OFF” DOWN RIGHT RIGHT TANK RIGHT DOWN LEFT TANK LEFT LEFT 4.1.11 Drive Wheel Release Valves: Located on the top left front corner of hydrostatic pumps.

  • Page 27: Mowing

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.2 Starting Engine: Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not necessary for the operator to be in the seat to start the engine.) On a cold engine, place the throttle midway between the “SLOW”...

  • Page 28: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.5 Stopping Engine: Bring unit to a full stop. Disengage the PTO, move motion control levers out to the neutral lock position and set parking brake. Before stopping the engine, place the throttle control midway between the “slow”...

  • Page 29: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.4.2 Loading a Unit: Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit. The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Remove the dipstick and read the oil level. If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL”...
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Raise deck to the transport (5” (12.7 cm) cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support. CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous.
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DO NOT USE WRENCH HERE. FOR BLADE INSTALLATION MAINTAIN THE TORQUE TO FOLLOWING TORQUE ON THIS NUT 115-120 ft-lbs. FOR S/N 351,999 & LOWER - 75-85 ft-lbs. (102-115 N-m) (156-163 N-m) FOR S/N 352,000 & HIGHER - 140-145 ft-lbs. (190-197 N-m) TORQUE TO 115-120 ft-lbs.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating. 5.1.9 Service air cleaner. For Kawasaki Air-cooled units with standard air cleaner: Service Interval: 25 hrs.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 a) Shut off engine, remove key, and wait for all moving parts to stop. b) Wait for muffler to cool. c) If any breaks in the screen or welds are observed, replace arrester.
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Engine coolant is toxic. WHAT CAN HAPPEN ♦ Swallowing coolant can cause poisoning. HOW TO AVOID THE HAZARD ♦ Do not swallow ♦ Keep out of reach of children and pets.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 f) Operate engine until the engine thermostat opens and coolant is circulating through the radiator core. As air is purged from the engine block and the coolant level drops, add additional coolant to the radiator.
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 LUBRICATION CHART FITTING INITIAL NO. of SERVICE LOCATIONS PUMPS PLACES INTERVAL ∗0 ∗yearly 1. Front Caster wheel hubs ∗0 ∗yearly 2. Front Caster Pivots 3. Height Adj. Shaft Bearings 40 hours 4. Deck Drive Belt Idler Arm 40 hours 5.
  • Page 39 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.18 Lubricate seat switch actuator: (All units except for Kohler 26 HP EFI) Service Interval: 160 hrs. a) Stop engine, wait for all moving parts to stop, and remove key. b) Tilt seat up.
  • Page 40 Note: For Kohler 26 HP EFI units use only high pressure clamps and SAE R7 or R9 hose available from Exmark or Kohler. Clamps require special pliers P/N 1-643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation.
  • Page 41 Service Interval: After First 250 hrs. Then yearly thereafter NOTE: Use only Exmark Part No. 1-513211 for summer use above 32° F (0°C) or Part No. 1-523541 for winter use below 32° F (0°C). Stop engine, wait for all moving parts to stop, and remove key.

  • Page 42: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Square head setscrews on Hydro pump control arms. Sheave retaining bolt in the end of engine crankshaft. Adhesives such as “Loctite RC/609 or RC/680” or “Fel-Pro Pro-Lock Retaining I or Retaining II” are used on the following: Fuel tank studs, where studs are inserted into tank.
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Maximum Deck Flotation, place rollers one hole position lower. Rollers should maintain 1/4 in. (6.4 mm) minimum clearance to ground. Do Not adjust rollers to support the deck. Be sure bolt is tightened properly or loss of anti-scalp roller may result.
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 11 1/8” (28.3 cm) For 52” Deck 10 1/2” (26.7 cm) For 60” Deck 11 1/2” (29.2 cm) For 72” Deck Front of Unit FIGURE 8 SWIVEL ADJUSTMENT SPRING COMPRESSION ADJUSTMENT Raise deck lift lever to the 5” (12.7 cm) cutting height position See Figure 6.
  • Page 45 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.5 Deck Belt Tension. The deck belt is tensioned by a self-tensioning idler, no adjustment is necessary. 5.2.6 Adjust Seat Switch (All units except Kohler 26 HP EFI) If necessary, adjust the seat actuator rod length to where the machine will...
  • Page 46 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3/16” (4.8 mm) to 1/4” (6.4 mm) 2.75” (7.0 cm) FIGURE 11 BRAKE ADJUSTMENT 5.2.9 Brake Adjustment. a) Check for brake link 2.75” (7.0 cm) measurement as described in section 5.2.8. b) Engage brake lever (lever up).
  • Page 47 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Place .012-.024 inch feeler gages through each of the three clutch gap holes. If gap exceeds this range, tighten the three adjusting nuts until the proper gap is obtained (See Figure 13). The three clutch gap holes are located at the “nut side”...
  • Page 48 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. WHAT CAN HAPPEN ♦ Contact with moving parts or hot surfaces may cause personal injury.
  • Page 49 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: The nut to the front of the unit on the LH rod has left-hand threads. FIGURE 15 MOTION CONTROL ADJUSTMENT Start engine. Brake must be engaged and motion control levers out to start engine.

  • Page 50: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 (All models except Kohler 26 HP EFI): Lift armrest on seat. Locate square tab marked with the numbers 1 through 4. Rotate square tab 1/4 turn to raise or lower the armrest in approximately 1/4” (6.4 mm) increments. See Figure...

  • Page 51: Battery Disposal

    Return the switch to your Exmark dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.
  • Page 52 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
  • Page 53 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FAULTY BLOCKED INCORRECT DIRTY INSUFFICIENT IMPROPER DIRT IN DIRTY AIR ENGINE PROBLEM SPARK FUEL BATTERY FUEL FUEL FUEL LINE FILTER OVERLOADED PLUG FILTER LEVEL SCREEN CHARGE Will not start Hard starting Stops suddenly...

  • Page 54: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. ELECTRICAL DIAGRAM – KOHLER 20, 23, 25 & 27 HP AIR-COOLED UNITS - 49 - www.mymowerparts.com...
  • Page 55 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – KOHLER 26 HP EFI UNITS For Units with 2 Relays (S/N 336,205 & Lower) - 50 - www.mymowerparts.com...
  • Page 56 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – KOHLER 26 HP EFI UNITS (cont.) For Units with 3 Relays (S/N 336,206 & Higher) - 51 - www.mymowerparts.com...
  • Page 57 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – 25 HP KAWASAKI AIR COOLED - 52 - www.mymowerparts.com...
  • Page 58 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – 27 HP KAWASAKI LIQUID COOLED For Units without Overheat Buzzer (S/N 369,999 & Lower) - 53 - www.mymowerparts.com...

  • Page 59: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – 27 HP KAWASAKI LIQUID COOLED For Units with Overheat Buzzer (S/N 370,000 & Higher) - 54 - www.mymowerparts.com...

  • Page 60: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 9. HYDRAULIC DIAGRAM - 55 - www.mymowerparts.com...

  • Page 61: Warranty

    Exmark; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, in the determination of Exmark or Exmark Warranty Company, adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product;...
  • Page 62 Exmark service dealer; (iv) rental of like or similar replacement equipment during the period of any warranty, repair or replacement work;...
  • Page 63 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...

  • Page 64: Grass Catcher

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ® ® LAZER Z LAZER Z ® ® LAZER Z TURF RANGER ® ® TURF TRACER TURF TRACER ® ® METRO METRO VIKING HYDRO GRASS CATCHER ™...

Table of Contents