1. Manuals
  2. Brands
  3. Exmark Manuals
  4. Lawn Mower
  5. LAZER Z
  6. Operator's manual

Exmark LAZER Z Operator's Manual

Air-cooled models
Hide thumbs Also See for LAZER Z:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
670,000 & Higher
Part No. 109-5539 Rev. A
www.mymowerparts.com

Advertisement

Table of Contents
loading

Related Manuals for Exmark LAZER Z

Summary of Contents for Exmark LAZER Z

  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 670,000 & Higher Part No. 109-5539 Rev. A www.mymowerparts.com...
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol..................1 Training ......................1 Preparation....................1-3 Operation ....................4-7 Maintenance & Storage ................8-9 Safety Signs ..................... 9-12 2. SPECIFICATIONS Model Numbers ................... 13 Engine......................

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Gasoline vapor can collect inside enclosed trailers and may be ignited by electrical sparks or hot engine/exhaust components. WHAT CAN HAPPEN ♦ Explosion and fire may occur, resulting in property damage, personal injury, and/or death.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. WHAT CAN HAPPEN ♦ Contact with rotating parts can cause traumatic amputation or severe lacerations. HOW TO AVOID THE HAZARD ♦...
  • Page 11 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 1 • Progressively greater care is needed as the slope increases. • Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope.
  • Page 12 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 • Check carefully for overhead clearances (i.e. branches, doorways, and electrical wires) before driving under any objects and do not contact them. 1.4.6 Use EXTREME caution when backing up. LOOK BEHIND YOU! 1.4.7...

  • Page 13: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery cable from the negative battery post when the unit will be allowed to sit for more than 30 days without use.

  • Page 14: Safety Signs

    1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. www.mymowerparts.com...

  • Page 15: Safety Signs

    Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.6.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial mower. PART NO. 109-1215 PART NO. 109-1214...
  • Page 16 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 1-643339 LOCATION: Top of Right Engine Baffle PART NO. 1-303508 LOCATION: RH Side on Top Rear of Mower Deck PART NO. 103-6319 LOCATION: Back of Seat PART NO. 103-9255 LOCATION: Top of console Kohler EFI Units Only PART NO.
  • Page 17 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 109-0872 PART NO. 1-523552 LOCATION: Top of Mower Deck, LOCATION: Top of Hydraulic Front Left Edge near Reservoir, Under Area shown on Decal the Seat PART NO. 109-1399 LOCATION: Front Center on Top of Mower Deck PART NO.

  • Page 18: Specifications

    2.3.3 Fuel Filter: All units except Kohler EFI: In-line 15 Micron Kohler P/N 2405010. Kohler EFI units: In-line 22 Micron Exmark P/N 99-9403 (low pressure). In-line 10 Micron Kohler P/N 2405003 (high pressure). 2.3.4 Fuel Shut-Off Valve: 1/4 turn increments (left tank, “OFF”, right tank) 2.3.5 Fuel gauge in left hand fuel tank.

  • Page 19: Seat

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.6 SEAT 2.6.1 Type: Standard seat with high back, foam padded (internal suspension) and armrests. Optional seat accessories: • Custom ride suspension system to enhance Standard Seat. • Deluxe suspension seat with high back, low profile foam-in-place cushion (dampened, adjustable spring suspension) and armrests.

  • Page 20: Dimensions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.9.6 Deck: Full floating deck is attached to out-front support frame. Six anti-scalp rollers provide maximum turf protection. Deck design allows for bagging, mulching or side discharge. Deck Depth: 60” Deck: 6.0” (15.2 cm) 66”...

  • Page 21: Operation Instructions 3.1 Controls

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3. OPERATION INSTRUCTIONS .1 CONTROLS 3.1.1 Familiarize yourself with all controls before operating the mower. 3.1.2 Motion Control Levers: Located on each side of the console. The left lever controls the flow of hydraulic oil from the left hydrostatic pump to the left drive wheel motor.
  • Page 22 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lose control of the machine, which may cause damage to the machine or injury.

  • Page 23: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not necessary for the operator to be in the seat to start the engine.) 3.1.9...

  • Page 24: Operating Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DO NOT overfill fuel tank. Never fill the fuel tank so that the fuel level rises above a level that is 1/2” below the bottom of the filler neck to allow for fuel expansion and prevent fuel spillage.

  • Page 25: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or death.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway.

  • Page 27: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.4.2 Loading a Unit: Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit. The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward.

  • Page 28: Periodic Maintenance

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1 PERIODIC MAINTENANCE 4.1.1 Check engine oil level: Service Interval: Daily a) Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface. b) Check with engine cold.
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.3 Clean engine cooling system: Service Interval: Daily or more often in dry conditions CAUTION POTENTIAL HAZARD ♦ Excessive debris and damaged or missing rubber baffles can cause the engine and hydraulic system to overheat.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may...
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Incorrect installation of the blade or components used to retain the blade can be dangerous. WHAT CAN HAPPEN ♦ Failure to use all original components and assembled as shown could allow a blade or...
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.7 Check rollover protections systems (roll bar) pins: Service Interval: Daily a) Make sure latch pin and hair pin are fully installed and lanyard is in good condition. 4.1.8 Check for loose hardware: Service Interval: Daily Stop engine, wait for all moving parts to stop, and remove key.
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 d) If plugging of the screen is observed, remove arrester and shake loose particles out of the arrester and clean screen with a wire brush (soak in solvent if necessary). Re-install arrester on exhaust outlet.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Unhook seat latch and tilt seat up. Lift the rubber flap on front side of the engine to check pump drive belt. Remove left and right belt shields on deck and lift up floor pan to inspect deck drive belt.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 d) Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer nuts to the axle. Remove the axle (with the other spacer nut still assembled to it) from the wheel assembly.
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.19 Lubricate brake rod bushings: Service Interval: 160 hrs. a) Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. b) Unhook seat latch and tilt seat up.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Note: For Kohler EFI units use only high pressure clamps and SAE R7 or R9 hose available from Exmark or Kohler. Clamps require special pliers P/N 1- 643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation.
  • Page 38 Service Interval: After First 250 hrs. Then yearly thereafter NOTE: Use only Exmark Part No. 109-4180 for summer use above 32° F (0°C) or Part No. 1-523541 for winter use below 32° F (0°C). Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

  • Page 39: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.27 Fuel Tank – mounting hardware specification. When installing the nuts on the fuel tank studs, fully tighten the nyloc nut and back off 1/2 turn. This allows for normal fuel tank expansion and contraction with changes in temperature and fuel levels.
  • Page 40 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Move lever out of transport (or 5” (12.7 cm) cutting height) position and down onto height adjustment pin to mow at selected height. To transport, move lever back up to transport (or 5” (12.7 cm) cutting height) position.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 bottom of the arms until the chains are just loose. Turn the socket head adjusting screws in until slack is taken out of each chain. Tighten the jam nuts. Tighten the chain bolts in the deck lift arms making sure they don’t move while tightening.
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: When installing a new belt, it is necessary to reposition the right adjusting pulley upward in the slot in order to position the center of the spring loaded pulley between the alignment holes.
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.8 Brake Link Adjustment: Check to make sure brake is adjusted properly. a) Disengage brake lever (lever down). b) Measure the length of the spring. Measurement should be 2.75” (7.0 cm) between washers (see Figure 11).
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Repeat on opposite side of unit. FIGURE 13 4.2.12 Motion Control Linkage Adjustment: WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed.
  • Page 45 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Remove the electrical connection from the seat safety switch, located directly to the left of the seat switch assembly beside the hydraulic oil reservoir. Temporarily install a jumper wire across the terminals in the connector of the wiring harness.

  • Page 46: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.13 Motion Control Damper Adjustment a) The top damper mounting bolt can be adjusted to obtain a more desired motion control lever resistance. See Figure 15 for mounting options. FIGURE 15 4.2.14 Caster pivot bearings pre-load adjustment:...

  • Page 47: Trouble Shooting

    NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

  • Page 48: Trouble Shooting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.).

  • Page 49: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 7. ELECTRICAL DIAGRAM – KOHLER 23, 27, & 30 HP AIR-COOLED UNITS www.mymowerparts.com...

  • Page 50: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – KOHLER EFI UNITS www.mymowerparts.com...

  • Page 51: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. HYDRAULIC DIAGRAM www.mymowerparts.com...

  • Page 52: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...

  • Page 53: Emission Control Warranty Statement

    Manufacturing Company cannot deny warranty solely for the lack of receipts. As the equipment owner, you should however be aware that Exmark Manufacturing Company may deny you warranty coverage if your emission warranty parts have failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 54 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By www.mymowerparts.com...
  • Page 55 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...
  • Page 56 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE...

Table of Contents