Winston Industries PF46C Owner's Manual

Winston Industries PF46C Owner's Manual

Winston collectramatic fryer owner's manual  

Advertisement

Fryer Series
PF46
PF56
LP46
LP56
OF49
OF59
DOC120319A R2
bh 7-22-13
FRYER
Owner's Manual

Advertisement

Table of Contents
loading

Summary of Contents for Winston Industries PF46C

  • Page 1 FRYER Owner’s Manual Fryer Series PF46 PF56 LP46 LP56 OF49 OF59 DOC120319A R2 bh 7-22-13...
  • Page 2: Table Of Contents

    FRYERS wElcomE SaFEtY Congratulations on your purchase of Winston’s Collectramatic winston collectramatic fryers are manufactured to equipment fryer. You’ll benefit from improved production, extended industry standards, which design and test for structural shortening life, ease of programming, and consistent quality. reliability for 10 years useful life.
  • Page 3: Receiving Your Equipment

    FRYERS REcEIVInG YoUR EQUIPmEnt 12. Hot lIQUIDS UnDER PRESSURE to safely close lid: Thank you for your recent order. For your convenience, we have Use both hands on handlebar to lower lid. summarized your responsibilities for receiving a shipment and Pull handlebar completely into lid lock block so suggest procedures to follow if there is freight damage.
  • Page 4: Electrical Information

    3-phase application. The 240 volt fryers may be changed to single phase operation, as indicated in the model Volts Hertz amps watts circuit amp PF46C 29.2 10,500 US 50 43.7 10,500 US 60 25.2 10,500...
  • Page 5: Pressure Fryer (Pf/Lp)

    FRYERS PRESSURE FRYERS (PF/lP moDElS)- 1. lid lock - Manually operated lock that prevents opening of fryer lid prior to release of pressure through lid valve. nomEnclatURE 2. Handlebar - Used to raise and lower lid and secure lid to lid lock block.
  • Page 6 FRYERS 11. lid Gasket (pressure fryers only) - Seals between lid and 19. muffler - (PF Models only) Collects condensed steam and cookpot to maintain pressure in cookpot (reorder #PS1891). muffles steam vent noise at end of cook cycle. 12. lid Valve - (pressure fryers only) Spring loaded pressure 20.
  • Page 7: Open Fryer (Of) Component Identification

    FRYERS oPEn FRYER (oF moDEl) - warning label Panel - Instructions intended to advise operators of potential hazards involved when using fryer. nomEnclatURE cookpot - Stainless steel vessel which holds cooking oil. lid lock Block - Supports basket drain hook when draining fryer basket.
  • Page 8 FRYERS clamshell Basket - (see ACCESSORIES - page 9). 14. collector lifting loop - With basket drain hook or long hook, means by which collector can be handled from above and 10. Heater coils - Electrical elements that heat cooking oil. pulled up through cookpot.
  • Page 9: Accessories

    FRYERS accESSoRIES (sold separately) Basket Drain Hook Heat Plate Clamshell Basket (Order #PS1154/1) (Order #PS1034 or 4 Head • Lower and raise basket PS1918) (Order #PS1159) or • Remove collector • Transfers heat from 6 Head (Order #PS1163) • Lower and raise heat Cooking Zone to Cold • Allows product to be plate Zone to keep cooking fully immersed and...
  • Page 10: Assembly

    FRYERS ASSEMBLY OF COLLECTRAMATIC ® FRYERS Gasket CAUTION: Prior to using equipment for the first time, perform the daily cleaning procedure listed Under Daily Care on pages 15 through 17. Before beginning the assembly process, wipe out cookpot and collector with damp, lint-free towel. This removes any dust or debris that may have accumulated.
  • Page 11: Operating Instructions: Filling

    FRYERS OPERATING INSTRUCTIONS CAUTION: Cooking oil may be hot enough to burn you. Be careful when FILLING moving containers of liquid cooking oil. The following filling procedure is to be used when cooking oil is changed or when oil is added for the first time. DANGER: Fire or heater damage may occur when CAUTION:...
  • Page 12: Operating Instructions: Warm-Up

    FRYERS oPERatInG InStRUctIonS waRm-UP Failure to follow procedure below may result in first batch of cooked food being off-color and improperly done. DANGER: Do not turn on power unless all heater coils are completely covered by cooking oil. Fill shortening to a level between the Maximum and Minimum oil level lines found on the inside of the cookpot (see Figure 4).
  • Page 13: Operating Instructions: Loading

    FRYERS oPERatInG InStRUctIonS CLAMSHELL BASKET LOADING The procedure outlined below illustrates the loading process for chicken pieces. Other food products should be loaded in a similar manner. Note opening in center of shelves which is accentuated to show importance of not packing products in too tightly, thus restricting cooking oil flow.
  • Page 14: Operating Instructions: Cooking

    FRYERS oPERatInG InStRUctIonS NOTE: Your cooking procedure may be specified to you through franchise agreement (or otherwise); if so, disregard the following. Refer to Warnings, pages 2-3, regardless of procedure followed. complete warm-Up Process - see OPERATION INSTRUCTIONS: WARM-UP page 12. Follow basket loading procedure on page 13.
  • Page 15: Daily Care

    FRYERS oPERatInG InStRUctIonS 10. cleaning after Each Round - scrape crust line from pot with spatula (supplied) (Figure 15). Brush heater coils on the front and back side with the white teflon brush (supplied). Wipe excess moisture off of fryer lid with a dry towel. DANGER: Should a STIR signal come on (in some older models), do not stir cooking oil below cone in fryer (see Figure 16) after first round of cooking each...
  • Page 16 FRYERS DaIlY caRE (contInUED) CAUTION: Wearing safety gloves, remove collector with basket drain hook placed in collector lifter loop (Figure 20). Remove and clean collector Gasket Note: Gasket life may be prolonged by doing the following: • Keep spare set to alternate nightly. Lubricate with clean cooking oil before using. • Clean gaskets after daily use and store in a container of water in cooler.
  • Page 17 FRYERS DaIlY caRE lid cleaning Instructions (Pressure Fryers only) Remove lid from fryer and disassemble components as shown below. Remove the retainer from the lid valve before removing the lid lock and handlebar (the lid lock will help to hold the lid valve while unscrewing the retainer). CAUTION: Do not submerge the pressure gauge (if supplied) or the pressure relief valve (if supplied) in water.
  • Page 18: Controls

    FRYERS nomEnclatURE 8000 SERIES www.winstonindustries.com 1.800.234.5286 | 1.502.495.5400 POLISH NOW POLISH LATER lED Program lamps indicate which channel is selected when lit above that channel. Display readout indicates time or temperature by pressing appropriate buttons. 1 - 8 channel Buttons provide operator the ability to select desired cooking cycles. Also starts desired cycle after fryer has preheated.
  • Page 19: Programming And Settings

    FRYERS PRoGRammInG Process #5 (PC 5) allows assigning of one temperature and one time to a channel. Note: Process #5 may not be available on some Programming time/temperature Profiles for the winston 8000 models. Series controller Process #6 (PC 6) allows assigning of two temperatures and two The 8000 Series Controller has 16 push buttons.
  • Page 20 FRYERS FRYER GUIDElInES - BaSIc SEttInGS FoR 8000 SERIES contRol Product Est. Process cook type time (min) Fried Chicken Very Crispy Process 1 14-15 15:00 0:00 (lid open) (Double Breaded) Crispy 14-15 Process 1 15:00 13:30 6:00 1:30 Crispy (extended oil life) 15-16 Process 1 15:00...
  • Page 21 FRYERS PRoGRammInG By default, the controller opens the vent valve 30 seconds before PRoGRammInG tHE FRYER conFIGURatIon the end of a pressure cook cycle. A buzzer will automatically sound Fryer Configuration adjusts the global fryer settings. This program at the end of the cook cycle when the timer reaches :00 (the allows you to set the fryer capacity from 4 to 6 head (default is 6 head), change the fryer from a pressure (default) to an open fryer, display will then show...
  • Page 22 FRYERS PRoGRammInG PRoGRammInG tHE SPEakER PaRamEtERS Speaker Parameters allow you to adjust the speaker loudness and frequency (tone) settings. StEP 1 In sequence, press the following buttons to enter programming mode. then  then then then PROG    WHEN THE PRESS NOTE...
  • Page 23 FRYERS PRoGRammInG PRocESS 1 Programming Process #1 (PC 1) - 6 temperatures, 6 times StEP 1 First choose the channel you want to program. StEP 2 In sequence, press the following buttons to enter programming mode. PROG  then then ...
  • Page 24 FRYERS PRoGRammInG PRocESS 2 StEP 2 In sequence, press the following buttons to enter Programming Process #2 (PC 2) - 6 temperatures, 6 times, load programming mode. compensation PROG  then then  then then   StEP 1 First choose the channel you want to program. WHEN THE PRESS NOTE...
  • Page 25 FRYERS PRoGRammInG PRocESS 5 StEP 2 In sequence, press the following buttons to enter Programming Process #5 (PC 5) - 1 temperature, 1 time programming mode. Note: Not all fryers have a Process #5. then  then then then  ...
  • Page 26 FRYERS PRoGRammInG PRocESS 6 StEP 2 In sequence, press the following buttons to enter Programming Process #6 (PC 6) - 2 temperatures, 2 times programming mode. Note: Not all fryers have a Process #6.   then then then then ...
  • Page 27 FRYERS PRoGRammInG RUnnInG tHE FIElD DIaGnoStIcS Field Diagnostics are used to help diagnose fryer problems. While running the Field diagnostics program, if a problem exists with fryer components or controller, the display will show an error message. StEP 1 Turn fryer power switch ON. StEP 2 In sequence, press the following buttons to enter programming mode.
  • Page 28: Troubleshooting

    If your equipment is still under warranty or you are uncertain whether or not warranty is still in place, please call Winston If cabinet is in warranty, call winston Industries at 1.800.234.5286. Identify the following: Model Serial # (located on name plate)
  • Page 29 FRYERS TROUBLE ............................................FAULT CODE ALL FRYERS Power lamp fails to light ........................................1, [CS] Power lamp dim ..........................................1, [CS] Heat ON lamp not on when heating ....................................[CS] Display reads “Lo” or “Heat”, heat on lamp is off, and fryer is not heating up ......................18 No heat (all lamps out) ........................................
  • Page 30: Aqualert Description

    FRYERS Aqualert description: Aqualert is software built into the Collectramatic fryer controls that automatically detects the presence of water in the cookpot and prevents the fryer from being used. Aqualert is included in all electronically controlled fryers with Winston-manufactured controls. Aqualert works by sensing the rate of the rise in temperature of a liquid inside the fryer cookpot.
  • Page 31: Circuit Diagrams

    FRYERS collectramatic ® Fryer lP46c, lP56c, oF49c, oF59c, PF46c, and PF56c Domestic models with winston controller. Need to coNtact us? www.winstonindustries.com | E-mail customerservice@winstonind.com Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA...
  • Page 32 FRYERS collectramatic ® Fryer - 8000 Series 8 channel models lP46c, lP56c, oF49c, oF59c, PF46c, and PF56c International models with winston controller. www.winstonindustries.com | 1.800.234.5286...
  • Page 33 FRYERS collectramatic ® Fryer - 8000 Series 8 channel models oF49 F,I or R; oF59 F,I or R; PF46 F,I or R; and PF56 F,I or R; International models with Fastron controller. Need to coNtact us? www.winstonindustries.com | E-mail customerservice@winstonind.com Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 •...
  • Page 34 FRYERS collectramatic Fryer - 8000 Series - 8 channel models ® oF49F, oF59F, PF46F and PF56F Domestic models with Fastron controller. www.winstonindustries.com | 1.800.234.5286...
  • Page 35: Terms & Conditions

    Collectramatic is a registered trademark of Winston Industries LLC. packaging. Winston reserves the sole right to determine the amount of The Collectramatic logo is a trademark of Winston Industries LLC. All credit to be issued on any Products returned for credit. Only standard,...
  • Page 36: Zap Warranty

    FRYERS ZaP ZERo accIDEntS PRoGRam ZaP waRRantY aGREEmEnt This warranty agreement applies to commercial equipment, equipment service and maintain products in accordance with use and care instructions, warnings, parts, and safety parts (collectively, “products”) manufactured by Winston manuals and any other notices and/or instructions from Winston which may be Industries, LLC (“Winston”) and its corporate predecessors and is extended to any with or on products or sent separately;...
  • Page 37 FRYERS notES Need to coNtact us? www.winstonindustries.com | E-mail customerservice@winstonind.com Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA...
  • Page 38 FRYERS notES www.winstonindustries.com | 1.800.234.5286...
  • Page 39 FRYERS notES Need to coNtact us? www.winstonindustries.com | E-mail customerservice@winstonind.com Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA...
  • Page 40 Industries, llc | 2345 carton Drive | louisville, kY 40299 1.800.234.5286 | 1.502.495.5400 | Fax 1.502.495.5458 | www.winstonindustries.com...

Table of Contents