Related Manuals for Winston Industries Collectramatic 8000 Series
Summary of Contents for Winston Industries Collectramatic 8000 Series
- Page 1 Winston Collectramatic Fryer ® 8000 Series Control - 8 Channel Very Low Pressure/Temperature 4 head & 6 Head Models LP46 & LP56 Use & Care Manual Model LP56 www.winstonind.com 4272W176 Rev 24 03-19-08 800-234-5286...
-
Page 2: Table Of Contents
800-234-5286 Copyright© 2008 Winston Industries LLC. All rights reserved. CVap and Collectramatic are registered trademarks of Winston Industries LLC. The CVap logo and Collectramatic logo are trademarks of Winston Industries LLC. All other company and product names may be trademarks of their respective companies. -
Page 3: Safety
SAFETY Winston Collectramatic ® fryers are manufactured to appliance industry standards which design and test for structural reliability for 10 years useful life. This is not a warranty. See ZAP Warranty Agreement for complete warranty applicable to your appliance. DANGER HIGH TEMPERATURES! HOT COOKING OIL UNDER PRESSURE! HIGH VOLTAGE! - Page 4 SAFETY 13. HOT LIQUIDS UNDER PRESSURE To safely close lid: A. Use both hands on handlebar to lower lid. B. Pull handlebar completely into lid lock block so that lid lock pops up (‘clank’ sound) into its straight, locked position. To safely open lid: A.
-
Page 5: Installation
INSTALLATION SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before, during and after unloading. It has been carefully inspected at our factory and the carrier has assumed responsibility for its safe arrival. If the equipment is damaged, either apparent or concealed, a claim must be made to the carrier. - Page 6 INSTALLATION ELECTRIC The appliance is shipped from the factory without cord. Refer to wiring circuit diagram (pages 33-35) for installation assistance. The appliance is shipped wired for a 3-phase application. The fryers may be changed to single phase operation, as indicated in the chart below.
-
Page 7: Nomenclature
NOMENCLATURE Exterior VL P ATIC COLLE CTRAM FRYER PRODUCT SUPPORT FOR 24-HOUR VAP.CO GO TO WWW.C CORN TURNOVER DOGS BURRITOS CHICKEN POTATOE CHICKEN WINGS CHICKEN STRIPS I M E C O O K T E M P S TA R T C O O K T 1. - Page 8 NOMENCLATURE 8. Control Panel - will include the following components: a. Controller - regulates cooking times and temperatures. b. Power Switch - controls electrical times and temperatures c. Power Lamp - controlled by Power Switch. Indicates electrical current is applied to fryer circuitry. d.
- Page 9 NOMENCLATURE 16. Clamshell Basket - (see ACCESSORIES-page 11). 17. Heater Coils - Electrical elements that heat cooking oil. 18. Insulation - Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss. 19. Cone - Supports basket and directs falling particles from cooking product into collector.
- Page 10 NOMENCLATURE 1. LED Program Lamps indicate which channel is selected when lit above that channel. 2. Display readout indicates time or temperature by pressing appropriate buttons. 3. 1–8 Channel Buttons provide operator the ability to select desired cooking cycles. Also starts desired cycle after cabinet has preheated. 4.
-
Page 11: Accessories
ACCESSORIES Basket Drain Hook* Heat Plate* Clamshell Basket* (Order #PS1154/1) (Order #PS1034 or 4 Head • Lower and raise PS1918) (Order #PS1159) or • Transfers heat from basket 6 Head (Order #PS1163) • Remove collector • Allows product to be Cooking Zone to Cold •... -
Page 12: Set Up
SET UP INSTRUCTIONS ASSEMBLY OF THE LP46 AND LP56 COLLECTRAMATIC ® FRYERS CAUTION: Prior to using appliance for the first time, perform the daily cleaning procedure listed on pages 25 through 27. Before beginning the assembly process, wipe out cookpot and collector with damp, lint-free towel. -
Page 13: Programming
PROGRAMMING INSTRUCTIONS PROGRAMMING THE LP46 AND LP56 COLLECTRAMATIC ® FRYERS Note: the instructions below will refer to key numbers. There are 16 keys on the control panel (2 of them are hidden). There are 8 keys along the top row and 8 along the bottom row. - Page 14 PROGRAMMING INSTRUCTIONS 2. Modify Cook Temp and Cook Time values with arrow keys. The first press of any arrow key displays the current set value. Subsequent presses modifies the value. Select cook temperature to be used by pressing the up or down ( or ) COOK TEMP keys (250°-325°F).
-
Page 15: Operating
OPERATING INSTRUCTIONS FILLING The following filling procedure is to be used when cooking oil is changed, or when oil is added for the first time. CAUTION: Prior to using appliance for the first time, perform the daily cleaning procedure listed on pages 25 through 27. 1. - Page 16 xxxxxxxx WARM-UP Failure to follow procedure below may result in first batch of cooked food being off-color and improperly done. DANGER: Do not turn on power unless all heater coils are completely covered by cooking oil. Fill shortening to a level between the Maximum and Minimum oil level lines found on the inside of the cookpot (see Figure 5).
- Page 17 OPERATING INSTRUCTIONS 10. Deep stir (into collector) cooking oil vigorously for at least 15 seconds. 3 rd Stir 11. Load message will change to cooking oil temperature. DO NOT stir cooking oil. 12. Load message will be displayed. 13. CAUTION: HOT SURFACES. Feel bottom of collector –...
- Page 18 OPERATING INSTRUCTIONS CLAMSHELL BASKET LOADING The procedure outlined below illustrates the loading process for chicken pieces. Other food products should be loaded in a similar manner. Note opening in center of shelves which is accentuated to show importance of not packing products in too tightly, thus restricting cooking oil flow.
- Page 19 OPERATING INSTRUCTIONS FIGURE 7 Four head clamshell basket would be loaded similarly to six head basket using shelves #2 through #5 as shown (Figure 7). COOKING - OPEN FRYING NOTE: Your cooking procedure may be specified to you through franchise agreement (or otherwise);...
- Page 20 OPERATING INSTRUCTIONS 5. DANGER: When Load signal comes on, use safety gloves and basket drain hook to lower basket slowly into hot cooking oil (Figure 9). 6. Press Start button to begin timer countdown. 7. Basket Removal At the end of the cook cycle (time at 00:00 and display showing buzzer will sound indicating that the basket can be removed from the fryer.
- Page 21 OPERATING INSTRUCTIONS COOKING - PRESSURE FRYING NOTE: Your cooking procedure may be specified to you through franchise agreement (or otherwise); if so, disregard the following. Refer to Use and Care Warnings, Pages 3 and 4, regardless of procedure followed. 1. Complete Warm-Up Process - see “OPERATION PROCEDURES, WARM-UP”...
- Page 22 OPERATING INSTRUCTIONS the fryer. Cancel the buzzer by pressing the Start button. DANGER: This fryer contains hot liquids under pressure. Release can cause severe burns or death. To safely open lid: A. Complete cook cycle (Display at and buzzer sounds). FIGURE 16 B.
-
Page 23: Guidelines
FRESH FOOD GUIDELINES TEMP ˚F TEMP ˚C FRESH FOOD PRODUCT MODE TIME CHICKEN lbs. 14 min. 310˚F 154˚C Pressure Crisp Finish, 8 or 9 pc., 2 lbs. 15 min. 310˚F 154˚C Pressure Crisp Finish, 8 or 9 pc., 2 lbs. 14 min. - Page 24 FROZEN FOOD GUIDELINES TEMP ˚F TEMP ˚F FROZEN FOOD PRODUCT MODE TIME CHICKEN lbs. 14 min. 310˚F 154˚C Pressure Crisp Finish, 8 or 9 pc., 2 lbs. 20 min. 310˚F 154˚C Pressure Crisp Finish, 8 or 9 pc., 2 lbs. 22 min.
-
Page 25: Daily Care
DAILY CARE DAILY CARE CAUTION: Prior to using appliance for the first time, perform the daily cleaning procedure listed below. NOTE: Emptying the collector and filtering may have to be done at some point during the day, depending upon how many rounds are cooked and how much breading builds up in the collector. - Page 26 DAILY CARE CAUTION: Wearing safety gloves, remove collector with basket drain hook (Figure 24). Remove and Clean Collector Gasket Note: Gasket life may be prolonged by doing the following: • Keep spare set to alternate nightly. Lubricate with cooking oil before using. •...
- Page 27 DAILY CARE 15. Remove deadweight from main vent assembly on rear of fryer by lifting tube. Deadweight is under tube (Figure 26). Rinse deadweight and tube (inside and out) with hot water at sink. Towel dry. Re-assemble deadweight and tube. Cleaning Lid Instructions 1.
-
Page 28: Obtaining Service
Winston Products, Inc., at 1-800-234-5286 to identify those authorized to perform claims. INTERNATIONAL For all international warranties, call Winston Industries Customer Service at (800) 234-5286 or (502) 495-5400 or fax (502) 495-5458 to identify those authorized to perform claims. Service parts may be purchased directly from the factory online. -
Page 29: Troubleshooting
TROUBLESHOOTING TROUBLE FAULT CODE ALL FRYERS Power lamp fails to light ..............1, [CS] Power lamp dim................1, [CS] Heat ON lamp not on when heating ..........[CS] Display reads “Lo” or “Heat”, heat on lamp is off, and fryer ..18 is not heating up No heat (all lamps out) .............. - Page 30 17. Maximum allowable temperature exceeded ....See page 7 18. Aqualert sensing is activated .......... See page 31 [CS]-Call for Service (see below) If cabinet is in warranty, call Winston Industries at 1-800-234-5286. Identify the following: 1. Model ___________________ Serial # ________________________________ (located on name plate) 2.
- Page 31 TROUBLESHOOTING AQUALERT Aqualert description: Aqualert is software built into the Collectramatic ® fryer controls that automatically detects the presence of water in the cookpot and prevents the fryer from being used. Aqualert is included in all electronically controlled fryers with Winston-manufactured controls. Aqualert works by sensing the rate of the rise in temperature of a liquid inside the fryer cookpot.
- Page 32 TROUBLESHOOTING WARNING: This appliance utilizes electrical voltages that have the potential to produce fatal electrical shocks; utilizes electrical oil heaters that can cause painful and scarring burns; and emits hot vapors that have the potential for painful burns. To avoid, have appliance installed only by licensed electrician and serviced only by trained servicers.
-
Page 33: Circuit Diagram
CIRCUIT DIAGRAM DELTA CONFIGURATION Collectramatic ® Fryer - 8000 Series 8 Channel Models LP (Very Low Pressure) Models, 4 Head & 6 Head LP46, LP56 – Delta Configuration www.winstonind.com 800-234-5286 Collectramatic ® Fryers – Very Low Pressure/Temperature – LP46, LP56... - Page 34 CIRCUIT DIAGRAM SINGLE PHASE Collectramatic ® Fryer - 8000 Series 8 Channel Models LP (Very Low Pressure) Models, 4 Head & 6 Head LP46, LP56 – 1 Phase www.winstonind.com 800-234-5286 Collectramatic ® Fryers – Very Low Pressure/Temperature – LP46, LP56...
- Page 35 CIRCUIT DIAGRAM 3-PHASE WYE Collectramatic ® Fryer - 8000 Series 8 Channel Models LP (Very Low Pressure) Models, 4 Head & 6 Head LP46, LP56 – 3 Phase Wye www.winstonind.com 800-234-5286 Collectramatic ® Fryers – Very Low Pressure/Temperature – LP46, LP56...
-
Page 36: Zap Warranty
ZERO ACCIDENTS PROGRAM Zero Accidents Program ZAP WARRANTY AGREEMENT This warranty agreement applies to Commercial Equipment, Equipment Service Parts, and Safety Parts (collectively, "Products") manufactured by Winston Industries, LLC ("Winston") and its corporate predecessors and is extended to any purchaser, lessee or successor purchaser ("Purchaser"). NEW EQUIPMENT Any part of a new appliance, except gaskets, hoses, lamps, power cords, fryer baskets, glass panels, and evaporators which proves to be defective in material or workmanship within one (1) year from the date of delivery to original end-user purchaser or 18 months from the date of manufacture, whichever... -
Page 37: Terms & Conditions
TERMS AND CONDITIONS OF SALE In consideration of the mutual benefits hereby to be derived, Winston Industries, LLC ("Winston") and any purchaser, lessee or successive purchaser ("Purchaser"), of Winston Commercial Equipment, Equipment Service Parts, and Safety Parts (collectively "Products") agree that: 1.
Need help?
Do you have a question about the Collectramatic 8000 Series and is the answer not in the manual?
Questions and answers