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Summary of Contents for Axminster BDS-612
- Page 1 Code 505091 BDS-612 Belt & Disc Sander Linisher angled at 90˚ (degrees)
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Page 2: Declaration Of Conformity
Applicable Directive: META INTERNATIONAL CO., LTD. NO. 38-46, YA TAN Rd., TA YA HSIANG. TAICHUNG HSIEN, TAIWAN, R.O.C. 2006/42/EC (amending 98/37/EC) Model Number BDS-612 (Sander) Applicable Standards: EN ISO 12100-1:2003, EN ISO 12100-2:2003, EN 60204-1:2006 The symbols below advise that you follow... -
Page 3: What's Included
What’s Included Model Number BDS-612 Item Part 1 No BDS-612 Belt & Disc Sander (with motor aluminium table & base) 1 No Mitre Fence 1 No Linisher Assembly 1 No Linisher Guard Cover 1 No Idler Roller Guard Cover 1 No... - Page 4 What’s Included Leg Stand Assembly Quantity Item Part Bag Containing: 4 No Rubber Feet 36 No Coach Bolts (5/16”) 36 No Shake Proof Nuts (5/16”) 4 No Leg Brackets 2 No Middle Support Brackets (Long) 2 No Middle Support Brackets (Short)
- Page 5 What’s Included NOTE: Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new machine, there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolong its life. Having opened the box, remove all the components stowed Having unpacked your sander and it’s various components, if you do not wish to retain the packaging...
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Page 6: General Instructions For 230V Machines
General Instructions for 230V Machines However when you mount your machine, make sure it is Good Working Practices/Safety fastened down and stable before use. The following suggestions will enable you to observe good Paper belts and discs do not respond well to wet or damp working practices, keep yourself and fellow workers safe and conditions. -
Page 7: Specific To Sanding Machines
Specific to Sanding Machines Once the sander is mounted, carry out any setting DO NOT use the machine within the designated safety areas operations, (mitre, tilt..?), and remove all tools used in the of flammable liquid stores or in areas where there may be setting operations (if any) and place safely out of the way. -
Page 8: Specification
Specification Model BDS-612 Code 505091 Rating Trade Power 0.93kW (230V, 1ph) Belt Speed 730m/min Belt Size 152 x 1220mm Diameter of Disc 305mm Table Size Belt 305mm x 150mm Table Size Disc 400 x 225mm Dust Extraction Outlet 65mm x 2... - Page 9 Assembly Step 5 Lineup the short brackets (W) with the holes in the Fig 08 legs (U) and the slotted holes in the brackets (V), lightly secure with the coach bolt and nuts as before (see figs 06-07). Fig 05 Warning: We advise you seek help when lifting the sander! Fig 06-07...
- Page 10 Assembly Linisher Assembly Fig 13-14 WARNING! The linisher assembly is heavy, we advise you seek help to assemble the unit! Step1 Locate the linisher assembly (C) and the four M8x20mm Hex bolts (K). Loosen the three nuts clamping the linisher mounting plate, turn the plate until the pointer reads (zero) on the scale then retighten the nuts, see fig 11.
- Page 11 Assembly onto the end of the motor shaft, line up the holes in the Fig 20 linisher and secure in place with the four M6x10mm Hex screws (L) and tighten using the supplied 5mm Hex key (P) (see figs 15-16). Step 3 Loosen the three nuts clamping the linisher mounting plate and raise the linisher into the upright position, with the index pointer reading 90˚...
- Page 12 Assembly Fig 23 Fig 26 Fig 27-28 Step 6 Locate the idler roller guard cover (E), lower the guard over the roller and line up the holes with the holes in the linisher guard cover (D) secure using the remaining M6 screws (M) and the M6 larger star knob, see figs 24-25.
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Page 13: Identification And Description
Identification and Description Linisher angled at 90˚ (degrees) Description Part Description Part Linisher Abrasive Belt Cast Iron Disc Table Idler Roller Guard Stand Assembly U V W Linisher Guard Rubber Feet Belt Tensioning Lever Table Clamping Handle NVR Switch Assembly Motor Linisher Small Table Abrasive Disc... - Page 14 Identification and Description Clamping knob Pointer Scale Mitre fence assembly Belt sanding table pointer and scale Linisher dust extraction output Disc extraction output Emergency stop NVR Switch assembly Disc sanding table pointer and scale Linisher belt tracking knob Motor “REST” button...
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Page 15: Disc Table Adjustment
Setup/Adjustment Setting the table clearance Fig 33 The gap between the table and the disc should be set to a maximum of 1.6mm to clear the debris and to ensure sufficient support for the timber. The table should be positioned so that sanding only occurs from downward movement of the disc/belt face. -
Page 16: Belt Table Adjustment
Setup/Adjustment angle, until it’s perpendicular to the sanding belt, see fig 39. Fig 36 Retighten the bolt. Fig 39 Belt Table adjustment Step 1 Loosen the four Hex bolts (c)beneath the table brackets, see fig 37 place a rule up against the sanding Step 4 Check the pointer is reading “ZERO”... -
Page 17: Sanding Configurations
Sanding Configurations Fig 41 Operating Instructions Bevel Sanding WARNING! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN! CLEAR ALL TOOLS AWAY FROM SANDING AREA! WARNING! WEAR EYE AND EAR PROTECTION! Belt Sanding WARNING! WEAR A DUST MASK! WARNING! The sander produces very fine dust particals, it is recommended... - Page 18 Changing the Abrasive Disc and Belt Sanding Disc Fig 45 DISCONNECT THE SANDER FROM THE MAINS SUPPLY BEFORE CONTINUING! Fig 42 Step 4 Locate the supplied spanner (C) and using the 10mm end remove the two nuts on either side of the extraction housing (see fig 45).
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Page 19: Sanding Belt
Changing the Abrasive Disc and Belt clean dry cloth. Locate the sanding disc, peel the cover from Step 2 Remove the three locking knobs (O) and (N) from the the adhesive surface and apply CAREFULLY to the disc (see side of the linisher guards and place safely aside, open the fig 48). -
Page 20: Maintenance
Maintenance 2. Remove the table assembly and lower the extraction DISCONNECT THE SANDER FROM housing, clean any dust or resin build up. Re-assemble the THE MAINS SUPPLY BEFORE sander. CONTINUING! 3. Inspect the sanding disc for signs of wear and tear and There is very little mechanical maintenance that can be replace if necessarily. -
Page 21: Parts Breakdown/List
Parts Breakdown/List BDS-612 Exploded diagram... - Page 22 Parts Breakdown/List BDS-612 List Axminster No Description Specification 505091-1 Base 505091-2 Motor base 505091-3 Motor 1-1/2HP 505091-4 Disc cover 505091-5 Aluminium disc 12” Sanding paper 12” 505091-7 Aluminium table 505091-8 Left tilting turning 505091-9 Right tilting turning 505091-10 Dust hood cover 2-1/2”...
- Page 23 Parts Breakdown/List 505091-35 Tilting turns spindle 505091-36 Switch plate 505091-37 Knob 505091-38 Pointer Round head screw M4x8 Round head screw M6x8 Washer Hex. head screw M6x10 Hex. head screw M6x12 Washer 1/4” x 13 505091-46 Tilting label sticker -15 ~45 degree Hex.
- Page 24 Parts Breakdown/List 505091-71 Pentagon knob M6x10 505091-72 Knob M6x22 505091-73 Mitre gauge 505091-74 3/16” x 20 Round head screw 3/16” x 6 505091-76 Pointer 505091-77 Mitre bar 505091-78 90 degree sticker 0-90 degree 505091-79 60 degree sticker -15-45 degree Power cord 950697 Switch 505091-82...
- Page 25 Parts Breakdown/List BDS-612 Stand Axminster No Description Specification 505091-STAND-1 618x702mm 505091-STAND-2 Middle support (long) 671 x44.5x 1.6 505091-STAND-3 Middle support (short) 466 x44.5x 1.6 505474 STAND NUT AND BOLT PACK COMPLETE. Screw 5/16” x 1/2” 5/16” Foot pad 55x55x12...
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Page 26: Wiring Diagram
Wiring Diagram... - Page 27 Notes...
- Page 28 Axminster Tool Centre, Unit 10 Weycroft Avenue, Axminster, Devon EX13 5PH axminster.co.uk...
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