Eaton 9PX 6K SP Installation And User Manual
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Summary of Contents for Eaton 9PX 6K SP
- Page 1 9PX 6K SP 9PX EBM 240V SP Installation and user manual Copyright © 2013 EATON All rights reserved. Service and support: Call your local service representative 9PX6K-SP_EN...
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Page 2: Safety Instructions
SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The 9PX models that are covered in this manual are intended for installation in an environment within 32 to 104°F / 0 to 40°C, free of conductive contaminant. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. - Page 3 • The system is not for use in a computer room AS DEFINED IN the standard for the Protection of Information Technology Equipment, ANSI/NFPA 75. Contact Eaton resellers to order a special battery kit, if needed to meet the ANSI/NFPA 75 requirement.
- Page 4 Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON representative. • All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY.
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Page 5: Table Of Contents
2. Presentation ..................8 Weights and dimensions ....................8 Rear panel layout ......................9 Accessories (optional) ....................9 3. Installation for 9PX 6K SP .............. 10 Inspecting the equipment ................... 10 Unpacking the cabinet ....................10 Checking the accessory kit ..................11 Tower installation ......................12 Rack installation ...................... -
Page 6: Introduction
Before installing your 9PX, please read the booklet presenting the safety instructions. Then follow the indications in this manual. To discover the entire range of EATON products and the options available for the 9PX range, we invite you to visit our web site at powerquality.eaton.com or contact your EATON representative. - Page 7 - causing hours of lost productivity and expensive repairs. With the Eaton 9PX, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. Providing outstanding performance and reliability, the Eaton 9PX’s unique benefits include: • True online double-conversion technology with high power density, utility frequency independence,...
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Page 8: Presentation
2. Presentation Weights and dimensions 9PX 6K SP Tower installation Rack installation Description Weights Dimensions H x W x D (lb/kg) (inch/mm) 9PX6KSP 119 / 54 6.8 x 17.4 x 25.6 / 173 x 440 x 650 9PX EBM 240SP... -
Page 9: Rear Panel Layout
(1) L6-30R outlet (1) L14-30R outlet (3) 5-20R outlets (L1) (3) 5-20R outlets (L2) 9PX EBM 240SP (Extended Battery Module of the 9PX 6K SP) Connectors for battery modules (to the UPS or to the other battery modules) Connectors for automatic recognition... -
Page 10: Installation For 9Px 6K Sp
3. Installation for 9PX 6K SP Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment;... -
Page 11: Checking The Accessory Kit
3. Installation for 9PX 6K SP Checking the accessory kit • Verify that the following additional items are included with the UPS: User manual Safety instructions Warranty sheet Software CD-ROM RS232 communication cable USB communication cable Cable gland for Input/Output connection... -
Page 12: Tower Installation
3. Installation for 9PX 6K SP Tower installation If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS. To install the cabinet: 1. Place the UPS on a flat, stable surface in its final location. 2. Always keep 150 mm of free space behind the UPS rear panel. -
Page 13: Rack Installation
• Rack mounting of UPS and accessory modules. Follow steps 1 to 4 for module mounting on the rails. The rails and necessary hardware are supplied by EATON. If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. -
Page 14: Connecting The Internal Battery
3. Installation for 9PX 6K SP Connecting the internal battery Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. Do not connect the UPS to utility until installation is completed. -
Page 15: Installation For Ebm(S)
4. Installation for EBM(s) Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment; 2. Send a copy of the damage claim within 15 days to your service representative. Check the battery recharge date on the shipping carton label. -
Page 16: Checking The Accessory Kit
4. Installation for EBM(s) Checking the accessory kit • If you ordered an optional Extended Battery Module (EBM), verify that the following additional items are included with the EBM: 2 x Battery power cable, attached with battery detection cable Stabilizer bracket (4 screws included) Rack kit for 19-inch enclosures EBM Installation manual. -
Page 17: Prepare Installation
4. Installation for EBM(s) Prepare installation If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. • Prepare EBM for rack mounting. This step requires two people. The Extended Battery Module is very heavy. Description Weights (lb/kg) 9PX EBM 240SP without internal battery 47 / 21... -
Page 18: Tower Installation
4. Installation for EBM(s) Tower installation If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS. To install the cabinet: 1. Place the UPS on a flat, stable surface in its final location. 2. Always keep 150 mm of free space behind the UPS rear panel. 3. If installing additional cabinets, place them next to the UPS in their final location. -
Page 19: Rack Installation
• Rack mounting of UPS and accessory modules. Follow steps 1 to 4 for module mounting on the rails. The rails and necessary hardware are supplied by EATON. If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. -
Page 20: Connecting The Ebm(S)
4. Installation for EBM(s) Connecting the EBM(s) A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. 1. -
Page 21: Power Cable Connection
5. Power cable connection Installation requirements Recommended protective devices and cable cross-sections 1. Recommended upstream protection UPS power rating Upstream circuit breaker 9PX 6K SP 6000VA utility 3 pole circuit breaker to UPS Input AC source 2. Recommended cable cross-sections... -
Page 22: Access To Terminal Blocks
• Untightened the cable gland. • Remove the terminal blocks cover (two screws). • Punch the knockouts and insert the cables/conduits inside. Note: the L14-30P input power cable is attached by Eaton. High leakage current: Earth connection essential before connecting supply. -
Page 23: Hmi And Settings
6. HMI and settings Control panel The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings. Online mode Fault indicator (green) indicator (red) Battery mode Bypass mode indicator (orange) indicator (orange) Online mode 100% 2.7kW 40min 3.0kVA 1EBM Efficiency: 93% Escape Down Enter On/Off button The following table shows the indicator status and description: Indicator Status... -
Page 24: Lcd Description
6. HMI and settings LCD description After 5 minutes of inactivity, the LCD displays the screen saver. The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen. Operation status Online mode 100% Load/equipment status 2.7kW 40min Battery status... -
Page 25: Display Functions
[Product type/model] / [Part/Serial number] / [UPS/NMC firmware] / [Com card IPv4], [Com card IPv6], [Com card MAC] / [Detected accessories] Register product Links to Eaton registration website User settings The following table displays the options that can be changed by the user. Submenu... - Page 26 6. HMI and settings Submenu Available settings Default settings Overload [102%] [10%] … [102%] In/Out settings Load % when overload alarm occurs prealarm Cold start [Enabled] [Disabled] [Enabled] Authorize the product to start on battery power. Forced reboot [Enabled] [Disabled] [Enabled] If mains recover during a shutdown sequence:...
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Page 27: Operation
The UPS should be in Online mode. The internal batteries charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage. Starting the UPS on Battery Before using this feature, the UPS must have been powered by utility power with output enabled at least once. -
Page 28: Operating Modes
7. Operation Operating modes The Eaton 9PX front panel indicates the UPS status through the UPS indicators, see page 25. Online mode During Online mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment. -
Page 29: Transferring The Ups Between Modes
7. Operation Transferring the UPS between modes From Online (or Battery) to Bypass mode. Press any button to activate the menu options, then select Control and Go to Bypass. From Bypass to Online (or Battery) mode. Press any button to activate the menu options, then select Control and Go back normal. -
Page 30: Retrieving The Event Log
7. Operation Retrieving the Event log To retrieve the Event log through the display: 1. Press any button to activate the menu options, then select Event log. 2. Scroll through the listed events. Retrieving the Fault log To retrieve the Fault log through the display: 1. -
Page 31: Communication
RS232 or USB communication port on the UPS. The UPS can now communicate with EATON power management software. • Relay output contacts The UPS incorporates four relay outputs; each information is available with a close or open contact. n.c. - Page 32 8. Communication • Remote On/Off Remote On/Off allows remote action of button to switch On/Off the UPS. Normally open When contact changes from open to closed, the UPS is switched-on (or stays On). When contact changes from closed to open, the UPS is switched-off (or stays Off). On/Off control via button has priority over the remote control.
- Page 33 8. Communication Remote control connection and test 1. Check the UPS is shut down and the electrical supply network disconnected. 2. Remove RPO connector from the UPS by unfitting the screws. 3. Connect a normally closed volt-free contact between the two pins of connector. Contact open: shut down of UPS To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel.
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Page 34: Eaton Intelligent Power Software Suite
It also gives you a complete record of critical power events, and it notifies you of important UPS or power information. If there is a power outage and the 9PX UPS battery power becomes low, Eaton Software suite can automatically shut down your computer system to protect your data before the UPS shutdown occurs. -
Page 35: Ups Maintenance
If you store the equipment for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The EBM charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after long-term storage. Check the battery recharge date on the shipping carton label. -
Page 36: Replacing Batteries
9. UPS maintenance Replacing batteries DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning off the UPS or disconnecting the load. If you prefer to remove input power to change the batteries, see "UPS shutdown" on page 27. Consider all warnings, cautions, and notes before replacing batteries. - Page 37 Replacing the UPS internal battery The internal battery is heavy. Use caution when handling the heavy batteries. Description Weights (lb/kg) 9PX 6K SP internal battery 23 / 10.5 To replace the battery pack: • Remove the center cover of the front panel.
- Page 38 9. UPS maintenance • Replacing the EBM(s) The EBM is heavy. Lifting the cabinet requires a minimum of two people. Description Weights (lb/kg) 9PX EBM 240SP 93 / 42 9PX EBM 240SP without internal battery 47 / 21 9PX EBM 240SP internal battery 23 / 10.5 To replace the EBM(s): 1.
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Page 39: Recycling The Used Equipment
9. UPS maintenance Recycling the used equipment Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment. • Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. -
Page 40: Troubleshooting
10. Troubleshooting The Eaton 9PX is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. - Page 41 10. Troubleshooting UPS overtemperature The UPS internal temperature is If the UPS transferred to Bypass too high or a fan has failed. mode, the UPS will return to normal operation when the temperature drops At the warning level, the UPS 5°C below the warning level.
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Page 42: Silencing The Alarm
10. Troubleshooting 10.2 Silencing the alarm Press the ESC (Escape) button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. -
Page 43: Specifications
11. Specifications 11.1 Model specifications Table 1. UPS model list Model Power ratings 9PX6KSP 4680VA / 4212W at 100/200V output 5160VA / 4644W at 110/220V output 5340VA / 4806W at 115/230V output 5520VA / 4968W at 120/208V, 120/240V output 6000VA / 5400W at 127/220V output Table 2. - Page 44 11. Specifications Table 6. Electrical output All models Normal mode Battery mode Voltage regulation ±2% (Lx-N); ±5% (L1-L2) ±10% Efficiency > 97% (High Efficiency mode) > 93% for 9PX6KSP Frequency regulation Sync with line ±5% of nominal line ±0.5% of auto-selected nominal frequency (outside this range: ±0.5% frequency of auto-selected nominal frequency)
- Page 45 11. Specifications Agency markings CE / cULus / NOM Operating temperature 32 to 104°F (0 to 40°C) in Online mode, with linear derating for altitude Note: thermal protection switches load to Bypass in case of overheating. 32 to 104°F (0 to 40°C) with batteries Storage temperature 5 to 140°F (-15 to 60°C) without batteries Transit temperature...
- Page 46 Scheduling of the EATON Field Service Engineers typically should be done 7 to 10 days before they are required on-site. If the startup of the UPS is critical to maintaining your schedule, please contact EATON, to insure a safe installation and start-up that will maintain the EATON warranty and insure smooth performance.
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Page 47: Glossary
12. Glossary Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz ->... - Page 48 Page 48 9PX-6K-SP_EN...
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